Hand held appliance
10278471 ยท 2019-05-07
Assignee
Inventors
- Edward Sebert Maurice Shelton (Swindon, GB)
- Samuel William Saunders (Swindon, GB)
- Patrick Joseph William Moloney (Swindon, GB)
Cpc classification
A45D20/12
HUMAN NECESSITIES
International classification
Abstract
A hand held appliance comprises a body having an outer wall, a duct extending at least partially along the body within the outer wall, an interior passage extending about the duct for receiving a primary fluid flow, a primary fluid outlet for emitting the primary fluid flow from the body, wherein the primary fluid outlet is defined by the duct and an inner wall of the body. The inner wall may extend from the outer wall towards the duct and may extend radially around the duct. The inner wall may extend from the outer wall towards the primary fluid outlet. At least one spacer may be provided between the inner wall and the duct. The at least one spacer may be a supporting rib. The duct may be formed from two parts, a first part fixed to the inner wall and a second part connected to the first part.
Claims
1. A hair care appliance comprising a body having an outer wall, an inner wall that is spaced from at least a portion of the outer wall, a duct extending at least partially along the body within the outer wall, an interior passage extending about the duct for receiving a primary fluid flow, wherein an inner extent of the interior passage is defined by an outer surface of the duct and an outer extent of the interior passage is defined by an inner surface of the inner wall, a primary fluid outlet at an end of the interior passage for emitting the primary fluid flow from the body, wherein the primary fluid outlet is defined by the outer surface of the duct and the inner surface of the inner wall of the body, wherein at least one spacer is provided at the end of the interior passage and the at least one spacer extends from the inner surface of the inner wall to the outer surface of the duct.
2. The appliance of claim 1, wherein the inner wall extends from the outer wall towards the duct.
3. The appliance of claim 1, wherein the inner wall extends radially around the duct.
4. The appliance of claim 2, wherein the inner wall extends from the outer wall towards the primary fluid outlet.
5. The appliance of claim 1, wherein the at least one spacer comprises a plurality of spacers radially spaced from each other.
6. The appliance of claim 1, wherein the at least one spacer is a supporting rib.
7. The appliance of claim 1, wherein the duct is formed from two parts, a first part which is fixed to the inner wall and a second part which connects to the first part.
8. The appliance of claim 1, wherein the inner wall comprises a sealing portion and a flow directing portion.
9. The appliance of claim 8, wherein the sealing portion seals between the outer wall and the inner wall.
10. The appliance of claim 8, wherein the sealing portion is spaced from an end of the inner wall.
11. The appliance of claim 8, wherein a region defined between the inner wall, sealing portion and the outer wall is a cooling path.
12. The appliance of claim 8, wherein the flow directing portion comprises a surface of the inner wall that together with the duct defines a part of the interior passage.
13. The appliance of claim 12, wherein the surface of the inner wall is smooth.
14. The appliance of claim 1, comprising a heater extending about the duct.
15. The appliance of claim 14, wherein the heater is annular.
16. The appliance of claim 14, wherein the heater is housed within a sleeve.
17. The appliance of claim 16, wherein the sleeve extends longitudinally beyond the heater at one end.
18. The appliance of claim 17, wherein the sleeve extension is adapted to cooperate with the inner wall to locate the heater longitudinally within the body.
19. The appliance of claim 17, wherein the sleeve extension is adapted to cooperate with the inner wall to locate the heater radially within the body.
20. The appliance of claim 18, wherein the one of the inner wall and the sleeve extension includes a recess and the other one of the inner wall and sleeve extension includes a projection adapted to cooperate with the recess.
21. The appliance of claim 1, wherein the primary fluid outlet is at a downstream end of the body.
22. The appliance of claim 21, wherein the inner wall has a downstream end and an upstream end and the downstream end at least partially defines the primary fluid outlet.
23. The appliance of claim 22, wherein the upstream end of the inner wall extends towards the outer wall.
24. The appliance of claim 22, wherein the inner wall includes a sealing portion that extends to the outer wall.
25. The appliance of claim 24, wherein the sealing portion is between the upstream end and downstream end of the inner wall.
26. The appliance of claim 1, wherein the appliance is a hairdryer.
27. A hair care appliance comprising a body having an outer wall, an inner wall that is spaced from at least a portion of the outer wall, a duct extending at least partially along the body within the outer wall, an interior passage extending about the duct for receiving a primary fluid flow, wherein an inner extent of the interior passage is defined by an outer surface of the duct and an outer extent of the interior passage is defined by an inner surface of the inner wall, a primary fluid outlet at an end of the interior passage for emitting the primary fluid flow from the body, wherein the primary fluid outlet is defined by the outer surface of the duct and the inner surface of the inner wall of the body, wherein the duct is formed from two parts, a first part which is fixed to the inner surface of the inner wall and a second part which connects to the first part.
28. The appliance of claim 27, wherein the first part of the duct is fixed to the inner wall by at least one supporting rib.
29. The appliance of claim 28, wherein the first part of the duct, the inner wall and the at least one supporting rib are moulded as a single unit.
30. The appliance of claim 27, wherein the first part of the duct connects to the second part of the duct in one orientation.
31. The appliance of claim 30, wherein the connection between the first part of the duct and the second part of the duct includes a lap joint.
32. The appliance of claim 30, wherein one of the first and second parts of the duct includes a recess and the other one of the first and second parts includes a projection adapted to cooperate with the recess to provide a connection between the first part of the duct and the second part of the duct.
33. A hand held appliance comprising a body having an outer wall, an inner wall that is spaced from at least a portion of the outer wall, a duct extending at least partially along the body within the outer wall, an interior passage extending about the duct for receiving a primary fluid flow, wherein an inner extent of the interior passage is defined by an outer surface of the duct and an outer extent of the interior passage is defined by an inner surface of the inner wall, a primary fluid outlet at an end of the interior passage for emitting the primary fluid flow from the body, wherein the primary fluid outlet is defined by the outer surface of the duct and the inner surface of the inner wall of the body, wherein at least one spacer is provided at the end of the interior passage and the at least one spacer extends from the inner surface of the inner wall to the outer surface of the duct.
34. A hand held appliance comprising a body having an outer wall, an inner wall that is spaced from at least a portion of the outer wall, a duct extending at least partially along the body within the outer wall, an interior passage extending about the duct for receiving a primary fluid flow, wherein an inner extent of the interior passage is defined by an outer surface of the duct and an outer extent of the interior passage is defined by an inner surface of the inner wall, a primary fluid outlet at an end of the interior passage for emitting the primary fluid flow from the body, wherein the primary fluid outlet is defined by the outer surface of the duct and the inner surface of the inner wall of the body wherein the duct is formed from two parts, a first part which is fixed to the inner surface of the inner wall and a second part which connects to the first part.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will now be described by example, with reference to the accompanying drawings, of which:
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DETAILED DESCRIPTION OF THE INVENTION
(23)
(24) The body 30 has a first end 32 and a second end 34 and can be considered to have two parts. A first part 36 which extends from the first end 32 which is generally tubular and a second part 38 which extends from the second end 34 to join the first part 36. The second part 38 is cone shaped and varies in diameter along its length from the diameter of the first part 36 of the body 30 to a smaller diameter at the second end 34 of the body. In this example, the second part 38 has a constant gradient and the angle subtended from the outer wall 360 of the first part 36 of the body 30 is around 40.
(25) Referring now to
(26) It is preferred that the cable 50 extends centrally from the handle 20 as this means the hairdryer is balanced regardless of the orientation of the handle 20 in a users' hand. Also, if the user moves the position of their hand on the handle 20 there will be no tugging from the cable 50 as it does not change position with respect to the hand when the hand is moved. If the cable were offset and nearer one side of the handle then the weight distribution of the hairdryer would change with orientation which is distracting for the user.
(27) Upstream of the primary inlet 40, a fan unit 70 is provided. The fan unit 70 includes a fan and a motor. The fan unit 70 draws fluid through the primary inlet 40 towards the body 30 through a primary fluid flow path 400 that extends from the primary inlet 40 and into the body 30 where the handle 20 and the body 30 are joined 90. The primary fluid flow path 400 continues through the body 30 towards the second end 34 of the body, around a heater 80 and to a primary fluid outlet 440 where fluid that is drawn in by the fan unit exits the primary fluid flow path 400. The primary fluid flow path 400 is non-linear and flows through the handle 20 in a first direction and through the body 30 in a second direction which is orthogonal to the first direction.
(28) The body 30 includes an outer wall 360 and an inner duct 310. The primary fluid flow path 400 extends along the body from the junction 90 of the handle 20 and the body 30 between the outer wall 360 and the duct 310 towards the primary fluid outlet 440 at the second end of the body 34.
(29) Another fluid flow path is provided within the body; this flow is not directly processed by the fan unit or the heater but is drawn into the hairdryer by the action of the fan unit producing the primary flow through the hairdryer. This fluid flow is entrained into the hairdryer by the fluid flowing through the primary fluid flow path 400.
(30) The first end 32 of the body includes a fluid inlet 320 and the second end 34 of the body includes a fluid outlet 340. Both the fluid inlet 320 and the fluid outlet 340 are at least partially defined by the duct 310 which is an inner wall of the body 30 and extends within and along the body. A fluid flow path 300 extends within the duct from the fluid inlet 320 to the fluid outlet 340. At the first end 32 of the body 30, a side wall 350 extends between the outer wall 360 and the duct 310. This side wall 350 at least partially defines the fluid inlet 320. At the second end 34 of the body a gap is provided between the outer wall 360 and the duct, this gap defines the primary fluid outlet 440. The primary fluid outlet 440 is annular and surrounds the fluid flow path 300. The primary fluid outlet 440 may be internal so the primary fluid flow path 400 merges with the fluid flow path 300 within the body 30. Alternatively, the primary fluid outlet 440 is external and exits from the body 30 separately to the fluid from the fluid flow path 300 at the fluid outlet 340.
(31) The outer wall 360 of the body converges towards the duct 310 and a centre line A-A of the body 30. Having an outer wall 360 that converges towards the duct 310 has the advantage that the primary flow exiting the primary fluid outlet 440 is directed towards the centre line A-A of the body 30. The fluid exiting the primary fluid outlet 440 will cause some external entrainment of fluid 490 from outside the hairdryer due to the movement of the fluid from the primary outlet 440. This effect is increased by the outer wall 360 converging towards the duct 310. Partly this is because the primary flow is focused rather than divergent and partly this is because of the slope of the outer wall 360 of the body 30 towards the second end 34 of the hairdryer.
(32) The duct 310 is an internal wall of the hairdryer that can be accessed from outside the hairdryer. Thus, the duct 310 is an external wall of the hairdryer. The duct 310 is recessed within the body 30 so the side wall 350 that connects between the outer wall 360 and the duct 310 is angled with respect to the outer wall 360. The angle is around 115 from a line subtended by the outer wall 360 of the body 30 (
(33) A PCB 75 including the control electronics for the hairdryer is located in the body 30 near the side wall 350 and fluid inlet 320. The PCB 75 is ring shaped and extends round the duct 310 between the duct 310 and the outer wall 360. The PCB 75 is in fluid communication with the primary fluid flow path 400. The PCB 75 extends about the fluid flow path 300 and is isolated from the fluid flow path 300 by the duct 310.
(34) The PCB 75 controls such parameters as the temperature of the heater 80 and the speed of rotation of the fan unit 70. Internal wiring (not shown) electrically connects the PCB 75 to the heater 80 and the fan unit 70 and the cable 50. Control buttons 62, 64 are provided and connected to the PCB 75 to enable a user to select from a range of temperature settings and flow rates for example.
(35) In use, fluid is drawn into the primary fluid flow path 400 by the action of the fan unit 70, is optionally heated by the heater 80 and exits from the primary fluid outlet 440. This processed flow causes fluid to be entrained into the fluid flow path 300 at the fluid inlet 320. The fluid combines with the processed flow at the second end 34 of the body. In the example shown, the processed flow exits the primary fluid outlet 440 and the hairdryer as an annular flow which surrounds the entrained flow that exits from the hairdryer via the fluid outlet 340. Thus fluid that is processed by the fan unit and heater is augmented by the entrained flow.
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(37) The air exit 110 has been designed so that it can provide positive locking of various features within the appliance. In addition, it is preferred that the positive locking can only be achieved in one orientation so for every product manufactured it is guaranteed that connections between different features such as an electrical connection from the heater 80 to the PCB 75 will be in the same place and are repeatable.
(38) Referring in particular to
(39) Referring now to
(40) Referring in particular to
(41) In the embodiment shown the three holes 88, 92, 94 are L shaped so the connection 140 is properly made by a push and twist motion. This is a preferred feature and it provides a more secure connection than simply pushing the pips 124, 126, 128 into each hole 88, 92, 94.
(42) Each pip 124, 126, 128 and holes 88, 92, 94 are the same diameter; however they are not equally angularly spaced around the lap joint. Thus, the heater 80 can only be connected to the air exit 110 by the second connection 140 in one orientation. This means that the heater 80, air exit 110, the duct 310 and the side wall 350 are all connectable together in one predetermined orientation. This is extremely useful. In the hairdryer shown in
(43) It is also advantageous, but not essential that the air exit 110 includes the inner lip of one of the first or second connections and the outer lip of the other connection as this constrains the heater 80, the air exit 110 and the duct 310 radially with respect to each other. The lap joints 322, 140 can be reversed i.e. the inner and outer lips can be formed on the opposite parts of each respect lap joint 322, 140 as can the location of the protrusions and recesses. Indeed each of the first and second connections can use unequal angular spacing and/or a different configuration of protrusions and recesses. The configuration includes the shape or profile and the sizes of each pair of protrusion and recess.
(44) Referring to
(45) Referring to
(46) Constraining the relative radial locations of the inner components of the body 36 of the hairdryer is useful as it allows each component to be concentric within the body 36. Referring to
(47) The primary fluid flow path 400 that extends along the body 36 is annular and should have generally consistent inner and outer diameter along the length of the body 36 otherwise there will be uneven flow around the primary fluid flow path 400 and this would result in the heater 80 having thermal fluctuations radially around the heater 80. The outer wall 360 and the duct 310 are generally parallel along the length of the body. If the heater 80 did contact one of the inner duct 310 and outer body 360 that define the space in which the heater 80 resides there would be a thermal fluctuation along the length of the heater 80. Both of these outcomes would compromise the efficiency of the appliance and possible cause damage to some of the components.
(48) The inner duct 310 is connected to the body 36 at the first end 32 of the body 36 via a side wall and by fixing the inner duct 310 to the air exit 110 and the heater 80 near the second end 34 of the body 36, the spacing and concentricity of these components is ensured along with the cross sectional profile of the primary fluid flow path 400.
(49) Referring to
(50) At the front or second end 34 of the body 30 a plurality of magnets 150 are disposed radially spaced around the primary fluid outlet 440. These magnets 150 comprise one part of a magnetic coupling to an attachment (not shown) such as a concentrator or diffuser which includes corresponding magnets or magnetic material which are attracted to the magnets 150 to connect the attachment to the body 30 of the hairdryer 10. The outer wall 360 of the body 30 has an end wall 362 which extends radially inwards of the outer wall 360 towards the centre line A-A of the body 30. In this example, the magnets 150 are housed within the air exit 110 and abut or are adjacent the end wall 362 of the body 30. The magnets 150 are cylinders which are push or interference fit into receiving units 152 located radially spaced around a front face of the air exit 110. The inner wall 120 thus has a first inner facing surface which is a flow directing surface 132 and a second outer facing surface 134 which includes the receiving units 152 for the magnets 150.
(51) Each receiving unit 152 includes a pair or arms 154, 156 between which a magnet 150 is pushed until the magnet 150 is flush with the front face 118 of the air exit. By having a flush surface, the air exit 110 is able to abut the end wall 362 of the body 30 maximising magnetic attraction produced by the array of magnets 150. In addition, having a flush front face 118 to the air exit 110 helps to position the air exit 110 with respect to the outer wall 360 of the body 30.
(52) The gasket 116 is located somewhere along the inner wall 120 of the air exit 110. The exact positioning is not critical as long as the gasket 116 does not interfere with the lap joint 140 or the function of the magnets 150.
(53) An alternative gasket 316 is shown in
(54) The gaskets 116, 316 both have a sealing surface 116a, 316a respectively which, when the gasket 116, 316 is positioned with respect to the air exit 110, 410 and the outer wall 360 of the body 30 seals against the outer wall 360 preventing fluid from the primary fluid flow path 400 exiting the appliance anywhere other than the primary fluid outlet 440.
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(56) The docking unit 450 has three parts, a base 452 for attachment to a surface 460, a ring 454 of magnetic material or magnetised material and a cone 456 for engaging with the duct 310 of a hairdryer 10. The base 452 includes a screw thread 458 onto which the cone 456 is screwed when the ring 454 is in position. The ring 454 of magnetic material or magnetised material can be made from one of iron, a steel, or flakes of magnetic material moulded into a resin such as epoxy, other examples will be apparent to the skilled person.
(57) The inner duct 310 is generally tubular and it is preferred that the wall 312 that defines first duct 310a tapers radially outwardly towards the downstream end or the fluid outlet 340 (
(58) The gasket 116, 316 seal the inner wall 110, 410 respectively against the outer wall 360. The seal need not be a perfect seal as in some circumstances it may be desirable to allow some controlled leakage through the gasket 116, 316 to provide a cooling flow of the outer wall 360 downstream of the gasket 116, 316. The gasket 116, 316 could comprise a number of radially disposed bleeds or recesses to achieve this.
(59) The invention has been described in detail with respect to a hairdryer however, it is applicable to any appliance that draws in a fluid and directs the outflow of that fluid from the appliance.
(60) The appliance can be used with or without a heater; the action of the outflow of fluid at high velocity has a drying effect.
(61) The fluid that flows through the appliance is generally air, but may be a different combination of gases or gas and can include additives to improve performance of the appliance or the impact the appliance has on an object the output is directed at for example, hair and the styling of that hair.
(62) The invention is not limited to the detailed description given above. Variations will be apparent to the person skilled in the art.