Operating device, and three-dimensional movement apparatus
10281932 ยท 2019-05-07
Assignee
Inventors
Cpc classification
International classification
B66C19/00
PERFORMING OPERATIONS; TRANSPORTING
B66C13/06
PERFORMING OPERATIONS; TRANSPORTING
B66C13/16
PERFORMING OPERATIONS; TRANSPORTING
B66C13/56
PERFORMING OPERATIONS; TRANSPORTING
Abstract
In a movement control apparatus manipulation can be carried out while watching the movement of the moving body, without needing to watch one's hands, so even a novice operator can perform the manipulation easily, safely, reliably, and quickly. The apparatus can include a signal transmission cable, a casing of a manipulation remote controller disposed at one end of the cable, a rotary encoder that produces a signal corresponding to the direction of the casing, and a motor drive control circuit that is disposed on the other side of the cable and controls the movement of a moving body on the basis of a signal corresponding to the direction of the casing. The signal corresponding to the direction of the casing can be supplied from the rotary encoder, through the cable, to the motor drive control circuit. Therefore, the operator can hold down a manipulation switch without looking at his hands and thereby adjust the direction of the casing of the manipulation remote controller while looking at the movement direction of a load.
Claims
1. A three-dimensional movement apparatus comprising: a movement mechanism comprising an X-axis motor, a Y-axis motor, and a Z-axis motor, and configured to move a moving body in three dimensional directions via the X-axis motor, the Y-axis motor, and/or the Z-axis motor; a controller that is configured to drive the X-axis motor, the Y-axis motor, and/or the Z-axis motor to thereby move the moving body to a desired location; a cable; and an operating device that is electrically coupled to the controller via the cable and configured to operate a movement of the moving body, wherein the operating device comprises: a main shaft coupled to the cable; a casing having a surface and configured to be rotatable with respect to the main shaft; at least one operating unit provided on the surface and configured to be operated by an operator of the three-dimensional movement apparatus; and a plurality of detectors provided in the casing and configured to detect an operation to the at least one operating unit, the plurality of detectors being located in mutually different fixed positions with respect to the main shaft such that at least one detector of the plurality of detectors corresponding to a position of the at least one operating unit detects the operation to the at least one operating unit.
2. The three-dimensional movement apparatus according to claim 1, wherein the at least one operating unit comprises a plurality of operating units, and wherein the plurality of operating units are provided on the surface along the main shaft.
3. The three-dimensional movement apparatus according to claim 2, wherein the surface comprises a first area and a second area, the second area being located in an opposite position to the first area in a direction perpendicular to an extension direction of the main shaft, and wherein the plurality of operating units comprises a first operating unit located in the first area and a second operating unit located in the second area.
4. The three-dimensional movement apparatus according to claim 1, further comprising at least one plate member fixed to the main shaft, wherein the plurality of detectors is provided on the at least one plate member.
5. The three-dimensional movement apparatus according to claim 4, wherein the at least one plate member comprises a plurality of plate members arranged along the main shaft and fixed to the main shaft.
6. The three-dimensional movement apparatus according to claim 4, wherein the at least one plate member is in a disk shape.
7. The three-dimensional movement apparatus according to claim 1, wherein the main shaft is coupled to one end portion of the cable.
8. The three-dimensional movement apparatus according to claim 1, wherein the main shaft extends inside the casing.
9. The three-dimensional movement apparatus according to claim 1, wherein the casing is in a cuboid shape.
10. The three-dimensional movement apparatus according to claim 1, wherein the at least one operating unit comprises a plurality of operating units, and wherein a number of the plurality of operating units is smaller than a number of the plurality of detectors.
11. The three-dimensional movement apparatus according to claim 1, wherein the at least one operating unit is configured to be in a form of a push button.
12. The three-dimensional movement apparatus according to claim 1, wherein the movement mechanism is configured to be provided near a ceiling of a building.
13. The three-dimensional movement apparatus according to claim 1, wherein the cable is configured to bend but not twist.
14. The three-dimensional movement apparatus according to claim 1, wherein the cable comprises: a communication wire; and a cable tube that is configured to house the communication wire therein.
15. The three-dimensional movement apparatus according to claim 1, wherein the cable is fixed to a rod-like member.
16. The three-dimensional movement apparatus according to claim 1, wherein the main shaft comprises one end portion, and wherein the operating device further comprises an encoder fixed to the one end portion of the main shaft.
Description
DESCRIPTION OF EMBODIMENT
(1) Embodiments of the presently disclosed subject matter will now be described through reference to the drawings.
Embodiment 1
(2) First, the three-dimensional movement apparatus pertaining to Embodiment 1 of the presently disclosed subject matter will be described through reference to
(3)
(4) As shown in
(5) Because the overhead crane 1 is thus configured such that the crane girder 4 is installed substantially perpendicular to the travel rails 2A and 2B, and the winder 5 with the hook 7 at its distal end moves over this crane girder 4, it is applicable as the three-dimensional movement apparatus pertaining to the presently disclosed subject matter, which focuses on a movement mechanism equipped with a Z axis motor for moving the hook 7 (moving body) in the up and down direction, and an X axis motor and Y axis motor for moving within the horizontal plane.
(6) A communication cable 8 (serving as the slender member) that will bend but does not twist (hangs down from the winder 5 to near the floor, and the lower end of the communication cable 8 is connected to a remote casing 10 via a rotary connector 12 that is able to rotate with respect to the communication cable 8. The communication cable 8 here that will bend but does not twist comprises a communication wire enclosed in a bendable, non-twist cable tube, and the casing direction identification means comprises a rotary encoder provided inside the rotary connector 12 that rotatably connects the remote casing 10 to the lower end of the cable tube. A specific example of the bendable, non-twist cable tube is the flexible metal electrical wire tube and vinyl-covered flexible metal electrical wire tube specified in JIS C8309. For example, the Plica Tube or Waterproof Plica Tube (trade names) made by Sankei Manufacturing can be used.
(7) Two-stage push-button manipulation switches 11 are provided to the front face of the cuboid remote casing 10. When lightly pressed, the manipulation switches 11 do not stay in place, and return under spring force when released. When pressed firmly, they stay down, and return under spring force when pressed firmly again. An optical type of rotary encoder (serving as the casing direction identification means) is built into the rotary connector 12. The manipulation remote 9 pertaining to Embodiment 1 is made up of the remote casing 10 having these manipulation switches 11, and the rotary connector 12 that rotatably connects the remote casing 10 to the communication cable 8.
(8) As shown in
(9) Travel wheels and travel motors (X axis motors) (not shown) are provided to the saddles 3A and 3B that travel over travel rails 2A and 2B and support the ends of the crane girder 4 shown in
(10) The structure of the manipulation remote 9 pertaining to Embodiment 1 will now be described through reference to
(11) As discussed above, an optical rotary encoder is provided as the casing direction identification means in the interior of the rotary connector 12, and the way and how many times the remote casing 10 turns are measured with respect to a reference direction (in Embodiment 1, a direction in which the remote casing 10 is parallel to the crane girder 4 as shown in
(12) When the manipulation switch 11 is lightly pressed, an electrical signal indicating that the manipulation switch 11 has been lightly pressed is sent through a communication cable built into the communication cable 8 to the motor drive control circuit built into the winder main body 17, the X axis motor and/or the Y axis motor 13 is actuated under the control of the motor drive control circuit, and the hook 7 (the moving body) moves horizontally in the exact opposite direction from the direction of the remote casing 10, that is, the front face of the remote casing 10.
(13) The control of the motor drive control circuit will be described through reference to
(14) As shown in
(15) The microprocessor 20 here comprises a CPU (central processing unit), ROM, RAM, or other such memory apparatus, and an input/output (I/O) apparatus, receives electrical signals sent from the remote casing 10 through the communication wire in the communication cable 8, performs necessary or desired computation, and outputs the processing result as an electrical signal to the inverter (or contactor) 21. The microprocessor 20 may be what is known as a one-chip microprocessor, or may be made up of a plurality of chips, elements, and parts.
(16) The optical rotary encoder 19 measures which way and how many times the remote casing 10 turns from a home position with respect to the communication cable 8, and sends the measurement value as an electrical signal through the communication wire in the communication cable 8 to the microprocessor 20. When the manipulation switch 11 is pressed, a specific electrical signal is sent through the communication wire in the communication cable 8 to the microprocessor 20, the microprocessor 20 sends a control signal to the inverter (or contactor) 21, the inverter (or contactor) 21 supplies drive current to the X axis motor 23 and/or the Y axis motor 13 according to the control signal, the X axis motor 23 and/or the Y axis motor 13 is driven, and the hook 7 serving as the moving body is moved in the direction in which the remote casing 10 is facing.
(17) The motor drive control circuit 18 that includes the inverter 21 and the microprocessor 20 performs drive control of the X axis motor 23 and/or the Y axis motor 13, and a contactor 22 controls the drive of the Z axis motor 16.
(18) Therefore, the motor drive control circuit 18 and the contactor 22 constitute a drive control apparatus 61, and this drive control apparatus 61 and the manipulation remote 9 constitute a movement manipulation apparatus 60 including the communication cable 8 in
(19) The X axis motor 23, the Y axis motor 13, and the Z axis motor 16 correspond to a movement mechanism 62.
(20) Here, when the inverter 21 is used, continuously variable control of the amount of drive current supplied to the X axis motor 23 and the Y axis motor 13 is possible, so the winder 5 can be moved linearly in the direction in which the remote casing 10 is facing, but when the contactor 22 is used, since the amount of drive current supplied to the X axis motor 23 and the Y axis motor 13 should remain the same, the direction of movement of the hook 7 of the winder 5 should be a direction parallel to the travel rails 2A and 2B, a direction parallel to the crane girder 4, or a direction that is intermediate to these, for a total of eight directions. Therefore, if observed closely, the hook 7 of the winder 5 travels in a zigzag path while moving in the direction in which the remote casing 10 is facing.
(21) When the up switch 11A and down switch 11B serving as the up and down switches and provided to the manipulation remote 9 are pressed, a specific electrical signal is transmitted through the communication wire in the communication cable 8 to the contactor 22 built into the winder main body 17, just as with the motor drive control circuit 18, and drive current is supplied from the contactor 22 to the Z axis motor 16. When the up switch 11A is pressed, the Z axis motor 16 winds up the support cable 6 and raises the hook 7, and when the down switch 11B is pressed, the Z axis motor 16 plays out the support cable 6 and lowers the hook 7.
(22) Therefore, an operator operating the overhead crane 1 shown in
(23) When the operator lets go of the manipulation switch 11, the manipulation switch 11 returns by spring force and the hook 7 of the winder 5 stops. After confirming that the load is moving in the proper direction, the operator presses the manipulation switch 11 firmly so that the manipulation switch 11 stays down, after which the electrical signal for the direction of the remote casing 10 is no longer transmitted, and a change in the orientation of the remote casing 10 will not affect the direction in which the hook 7 of the winder 5 moves.
(24) When the load hanging from the hook 7 of the winder 5 has thus been moved horizontally to the desired location, the operator lets go of the manipulation switch 11 (if it had been lightly pressed) or presses it firmly again (if the manipulation switch 11 was fixed in place) to return the manipulation switch 11 and stop the hook 7 of the winder 5, and presses the down switch 11B to actuate the Z axis motor 16 in the direction of lowering the hook 7, so that the support cable 6 is played out and the load descends under its own weight, thereby being lowered to the specified location.
(25) Thus, with the overhead crane 1 pertaining to Embodiment 1, since the hook 7 of the winder 5 is moved in the direction of the remote casing 10 by pressing the manipulation switch 11, there is no need for the operator to look at his hands, and he can adjust the orientation of the remote casing 10 while watching the movement direction of the load, so he can move the load to the desired location without taking his eyes of the load hanging from the hook 7 of the winder 5.
(26) Therefore, even a novice can operate the overhead crane 1 quickly, safely, and reliably, and since the remote casing 10 can have only three switches (the manipulation switch 11, the up switch 11A, and the down switch 11B), even if the remote casing 10 should become soiled (e.g., dirty, covered, or otherwise obstructed from view) through use in a painting facility or the like, there will be no risk of pressing the wrong switch.
(27) Since there is no need to look at his hands, an operator can manipulate a load hanging from the hook 7 of the winder 5 while watching the movement of the load, the overhead crane 1 can be obtained with which even a novice can manipulate easily, safely, reliably, and quickly.
(28) In Embodiment 1, a situation was described in which the manipulation switch 11 was one that can be pressed in two stages, when pressed down firmly the manipulation switch 11 stayed down, and thereafter a change in the orientation of the remote casing 10 did not affect the movement direction of the hook 7 of the winder 5, but the switch does not necessarily have to be one that can be pressed in two stages, and may be a type with which the movement direction of the hook 7 of the winder 5 varies according to the orientation of the remote casing 10 as long as the manipulation switch 11 is held down.
(29) Next, a manipulation remote in a crane apparatus pertaining to a modification of Embodiment 1 will be described through reference to
(30) The manipulation remote 9 pertaining to Embodiment 1 above had only one manipulation switch 11, as shown in
(31) In contrast, as shown in
(32) Consequently, when the hook 7 of the winder 5 is to be moved backward, this can be reliably accomplished by pressing the second manipulation switch 11C without moving the remote casing 10. Therefore, when the two manipulation switches 11 and 11C are used in conjunction, the remote casing 10 only need be rotated within a range of 180 degrees to move the hook 7 of the winder 5 in all directions in the horizontal plane.
(33) Thus, with the overhead crane pertaining to this modification of Embodiment 1, the crane can be operated while watching the movement of the load hanging from and conveyed by the hook 7 of the winder 5, even a novice can operate the crane easily, safely, reliably, and quickly, and the operator does not have to move as far, so the work is easier.
(34) Furthermore, with this modification of Embodiment 1, the manipulation switch 11 and/or the second manipulation switch 11C may be a type that can be pressed in two stages, so that the switch stays down when pressed firmly, and thereafter a change in the orientation of the remote casing 10 does not affect the movement direction of the hook 7 of the winder 5, or so that the movement direction of the hook 7 of the winder 5 varies according to the orientation of the remote casing 10 as long as the manipulation switch 11 or the second manipulation switch 11C is held down.
Embodiment 2
(35) Next, an overhead crane will be described through reference to
(36)
(37)
(38) The overhead crane 1A pertaining to Embodiment 2 of the presently disclosed subject matter has the same external appearance as the overhead crane 1 in Embodiment 1 shown in
(39) As shown in
(40) Next, the configuration of the manipulation remote 35 will be described in reference to
(41) As shown in
(42) As shown in
(43) Here, the cross key 37 serving as the manipulation switch shown in
(44) Therefore, the hook 7 of the winder 5 can be moved in all directions over 360 degrees in the horizontal plane merely by rotating the remote casing 36 within a range of 90 degrees to the left or right from its initial position.
(45) Thus, when the hook 7 of the winder 5 is to be moved horizontally to the desired position, the cross key 37 serving as the manipulation switch is released (when lightly held down) or is pressed firmly again (when pressed firmly and fixed in place) to return the cross key 37 and stop the hook 7 of the winder 5, and when the down switch 38B is pressed, an electrical signal is sent through the communication wire in the communication cable 8 to the contactor 22 inside the winder main body 17, drive current is supplied by the contactor 22 to the Z axis motor 16, the Z axis motor 16 is driven in the direction of lowering the hook 7, and the support cable 6 is played out so that the load descends under its own weight to the specified location.
(46) Thus, with the overhead crane 1A pertaining to Embodiment 2, since the hook 7 of the winder 5 moves in a specific direction with respect to the direction of the remote casing 36 when the upper part 37A, lower part 37B, left part 37C, or right part 37D of the cross key 37 serving as the manipulation switch is pressed, there is no need for the operator to look at his hands, and he may adjust the orientation of the remote casing 36 while watching the movement direction of the load, so he can move the load to the desired location without taking his eyes off the load hanging from the hook 7 of the winder 5.
(47) Thus, with the overhead crane 1A pertaining to this modification of Embodiment 2, there is no need for the operator to look at his hands, and he can operate the crane while watching the movement of the load hanging from and conveyed by the hook 7 of the winder 5, even a novice can operate the crane easily, safely, reliably, and quickly, and the work is easier.
(48) With Embodiment 2, a situation was described in which the parts 37A, 37B, 37C, and 37D of the cross key 37 serving as the manipulation switch were a type that can be pressed in two stages, when pressed down firmly the they stayed down, and thereafter a change in the orientation of the remote casing 36 did not affect the movement direction of the hook 7 of the winder 5, but the switches do not necessarily have to be a type that can be pressed in two stages, and may be a type with which the movement direction of the hook 7 of the winder 5 varies according to the orientation of the remote casing 36 as long as the parts 37A, 37B, 37C, and 37D of the cross key 37 are held down.
Embodiment 3
(49) An overhead crane will now be described through reference to
(50)
(51) The overhead crane 1B pertaining to Embodiment 3 of the presently disclosed subject matter has the same external appearance as the overhead crane 1 in Embodiment 1 shown in
(52) As shown in
(53) Next, the configuration of the manipulation remote 40 will be described in reference to
(54) As shown in
(55) Even if the operator holds down the remote casing 41 with one hand, the up and down switch 43 is designed not to turn unless the operator exerts force with the other hand. When the switch is turned to the right, the hook 7 rises, and when it is turned to the left, the hook 7 descends, and the words up and down are clearly indicated along with arrows on the surface of the up and down switch 43. This indication may be accomplished by engraving.
(56) Further, an optical rotary encoder (optical absolute encoder) 19 is built as a casing direction identification means into the rotary connector 12, and data indicating absolute angle information for the remote casing 41, which tells how many turns the remote casing 41 has made from its initial position with respect to the communication cable 8, is sent through the communication wire in the communication cable 8 to the microprocessor 20 inside the winder main body 17. The remote casing 41 can rotate to any position 360 degrees around the communication cable 8, as indicated by the imaginary lines (dotted lines) and arrows, but no matter in which direction it is turned, it is controlled by the microprocessor 20 shown in
(57) Specifically, since data about the direction in which the remote casing 41 is currently facing is constantly being sent by the rotary encoder (absolute encoder) 19 to the microprocessor 20, when an electrical signal indicating that the upper part 42a of the cross key 42 (manipulation switch) is pressed sent to the microprocessor 20, the microprocessor 20 sends a control signal to the inverter or (contactor) 21 so that the hook 7 of the winder 5 will move forward in the direction in which the remote casing 41 is facing at that point, and drive current is supplied from the inverter or (contactor) 21 to the X axis motor 23 and the Y axis motor 13.
(58) Similarly, when the lower part 42b of the cross key 42 (manipulation switch) is pressed, the hook 7 of the winder 5 is controlled to move horizontally in the opposite direction from the direction in which the remote casing 41 is facing at this point; when the left part 42c of the cross key 42 is pressed, the hook 7 of the winder 5 is controlled to move horizontally in a direction 90 degrees to the left with respect to the direction in which the remote casing 41 is facing at this point; and when the right part 42d of the cross key 42 is pressed, the hook 7 of the winder 5 is controlled to move horizontally in a direction 90 degrees to the right with respect to the direction in which the remote casing 41 is facing at this point.
(59) Therefore, the hook 7 of the winder 5 can be moved in all directions over 360 degrees within the horizontal plane merely by rotating the remote casing 41 within a range of 90 degrees to the right or left from its initial position, and the operator can operate the remote after turning to a position that affords easy manipulation, so he does not have to move as far and the manipulation is easier.
(60) Thus, when the hook 7 of the winder 5 is to be moved horizontally to the desired position, the cross key 42 serving as the manipulation switch is released to stop the hook 7 of the winder 5, and when the up and down switch 43 is turned to the left, an electrical signal is sent through the communication cable 8 to the contactor 22 inside the winder main body 17, drive current is supplied by the contactor 22 to the Z axis motor 16, the Z axis motor 16 is driven in the direction of lowering the hook 7, and the support cable 6 is played out so that the load descends under its own weight to the specified location.
(61) Thus, with the overhead crane 1B pertaining to Embodiment 3, since the hook 7 of the winder 5 moves in a specific direction with respect to the direction of the remote casing 41 when the upper part 42a, lower part 42b, left part 42c, or right part 42d of the cross key 42 serving as the manipulation switch is pressed, there is no need for the operator to look at his hands, and he may adjust the orientation of the remote casing 41 while watching the movement direction of the load, so he can move the load to the desired location without taking his eyes off the load hanging from the hook 7 of the winder 5.
(62) Thus, with the overhead crane 1B pertaining to Embodiment 3, there is no need for the operator to look at his hands, and he can operate the crane while watching the movement of the load hanging from and conveyed by the hook 7 of the winder 5, even a novice can manipulate the crane easily, safely, reliably, and quickly, and the work is easier.
(63) Furthermore, with the overhead crane 1B pertaining to Embodiment 3, since an absolute encoder is used as the casing direction identification means, that is, an encoder that not only measures the rotational direction and angle as with an ordinary rotary encoder, but also can detect the absolute direction in which the remote casing is currently facing, when the main power supply to the overhead crane 1B is shut off when the work is finished, interrupted, etc., and the main power supply to the overhead crane 1B is then turned back on, the absolute encoder can instantly detect the direction in which the remote casing 41 is facing, so there is no need for resetting every time the main power supply to the overhead crane 1B is turned off and on, and manipulation of the overhead crane 1B can start right away.
(64) Next, a manipulation remote 40A pertaining to a modification of Embodiment 3 will be described through reference to
(65) Consequently, as shown in
(66) Thus, with the overhead crane and manipulation remote 40A pertaining to this modification of Embodiment 3, the crane can be operated while watching the movement of the load hanging from and conveyed by the hook 7 of the winder 5, even a novice can operate the crane easily, safely, and reliably, and the raising and lowering manipulations can also be carried out more reliably and quickly.
(67) With Embodiment 3, a situation was described in which the movement direction of the hook 7 (the moving body) changed according to the orientation of the remote casing 41 as long as the parts 42a, 42b, 42c, and 42d of the cross key 42 (manipulation switch) were held down, but the parts 42a, 42b, 42c, and 42d of the cross key 42 may be a type that can be pressed in two stages, and may be a type with which the parts stay down when pressed firmly, so that the movement direction of the hook 7 (the moving body) does not vary thereafter even if the orientation of the remote casing 41 is changed.
Embodiment 4
(68) An overhead crane will now be described through reference to
(69)
(70) The overhead crane 1C pertaining to Embodiment 4 of the presently disclosed subject matter has the same external appearance as the overhead crane 1 in Embodiment 1 shown in
(71) As shown in
(72) The configuration of the manipulation remote 45 will now be described through reference to
(73) The side faces where the manipulation switches 47A and 47C are provided are parallel to the travel rails 2A and 2B of the overhead crane 1C, and the side faces where the manipulation switches 47B and 47D are provided are parallel to the saddles 3A and 3B of the overhead crane 1C.
(74) Furthermore, only a contactor can be provided as a control device inside the winder main body 17, and drive current is supplied to the lateral motion motor (Y axis motor) 13 or to the X axis motor 23 (not shown) provided to the saddles 3A and 3B, so that the hook 7 of the winder 5 shown in
(75) Therefore, an operator operating the overhead crane 1C can move the hook 7 of the winder 5, and in turn the load, in the desired direction by pressing any of the four manipulation switches 47A, 47B, 47C, and 47D of the remote casing 46 while watching the load hanging on the hook 7, and particularly when the load is to be moved diagonally, can move the load in a zigzag pattern by alternately pressing any two of the manipulation switches 47A, 47B, 47C, and 47D.
(76) Once the hook 7 of the winder 5 has thus been moved horizontally to the desired location, the manipulation switches 47A, 47B, 47C, and 47D are released to stop the hook 7 of the winder 5, and the down switch 48B is pressed to supply drive current to the Z axis motor 16, so that the Z axis motor 16 is driven in the direction of lowering the hook 7, the support cable 6 is played out, and the load descends under its own weight to a specific location.
(77) Thus, with the overhead crane 1C pertaining to Embodiment 4, when the manipulation switches 47A, 47B, 47C, and 47D are pressed, the hook 7 of the winder 5 moves in the direction of the pressed switch, so the operator need not look at his hands, and can press the manipulation switches 47A, 47B, 47C, and 47D while watching the movement direction of the load, so he can move the load to the desired location without taking his eyes off the load hanging from the hook 7 of the winder 5.
(78) Furthermore, with the overhead crane 1C pertaining to Embodiment 4, unlike with Embodiments 1 to 3, a simple structure can be used that does not involve any expensive apparatus such as an optical rotary encoder or microprocessor, so the apparatus is less expensive and is easy to install in smaller facilities, etc.
(79) Thus, with the overhead crane 1C pertaining to Embodiment 4, since there is no need to look at his hands, an operator can manipulate a load hanging from the hook 7 of the winder 5 while watching the movement of the load, even a novice can manipulate easily, safely, reliably, and quickly, and the cost is reduced.
Embodiment 5
(80) An overhead crane will now be described through reference to
(81) The overhead crane 1D pertaining to Embodiment 5 of the presently disclosed subject matter has the same external appearance as the overhead crane 1 in Embodiment 1 shown in
(82) As shown in
(83) Specifically, with Embodiment 5, as shown in
(84) Therefore, while this is somewhat more expensive, movement of the hook 7 can be controlled from anywhere in the building in which the overhead crane 1D is installed, so the overhead crane 1D is safer and extremely easy to use.
(85) First, the internal structure of the remote casing 51 and the winder 29 will be described through reference to
(86) Also, a reset button 55 is provided in addition to a manipulation switch 52, an up switch 53A, and a down switch 53B. This reset button 55 is pressed when detection of the bearing by the piezoelectric gyro 25 has become skewed, allowing the bearing of true north as measured accurately by the geomagnetism sensor 26 to be reset to the reference direction of the piezoelectric gyro 25 (the direction of a bearing of zero degrees).
(87) Electrical signals from the piezoelectric gyro 25, the geomagnetism sensor 26, the manipulation switch 52, the up switch 53A, the down switch 53B, and the reset button 55 are inputted to the microprocessor 27, and computations are performed according to a program stored in the memory apparatus of the microprocessor 27, after which the result is sent as a control signal to the transmitter 30, and a radio wave is transmitted from the transmitter 30.
(88) Meanwhile, the microprocessor 20 is built into the interior of the winder 29 just as in
(89) Next, control of the movement direction of the hook 7 (moving body) in Embodiment 5 will be described through reference to
(90) The microprocessor 27 thereupon determines that the remote casing 51 is facing to the west by an angle of degrees with respect to the true north direction, and that the upper part of the cross key 52 has been pressed, and a control signal is sent to the transmitter 30 so as to move the hook 7 to the west by an angle of degrees with respect to the true north direction. The control signal received by the receiver 31 upon receipt of the control signal transmitted as a wireless radio signal from the transmitter 30 is sent as an electrical signal by the microprocessor 20 to the inverter 21, and the necessary or desired drive current is supplied from the inverter 21 to the X axis motor 23 and the Y axis motor 13 so as to move the winder 29 to the west by an angle of degrees with respect to the true north direction.
(91) In
(92) In
(93) Therefore, an operator operating the overhead crane 1D pertaining to Embodiment 5 moves the hook 7 of the winder 29 to directly above the load by pressing any of the upper, lower, left, and right parts of the cross key 52 on the manipulation remote 50 at some place away from the hook 7 of the winder 29 and the load sitting on the floor, and aiming the remote casing 51 in the appropriate direction. Then, as shown in
(94) Then, the operator moves over to the load and attaches the hook 7 to the load, moves back to a position away from the load, and presses the up switch 53A provided to the left side face of the remote casing 51 as shown in
(95) Thus, with the overhead crane 1D pertaining to Embodiment 5, to move the hook 7 of the winder 29 using wireless radio waves, the operator can operate the overhead crane 1D from anywhere in the building in which the overhead crane 1D is installed, so there is no need for him to look at his hands, and he can operate the crane while watching the movement of the load, so even a novice can manipulate the overhead crane 1D easily, safely, reliably, and quickly.
(96) With the piezoelectric gyro 25 here, detection of the bearing often becomes skewed over time, so if the operator determines that detection of the bearing has become skewed, he can press the reset button 55 provided to the left side face of the remote casing 51 as shown in
(97) With the overhead crane 1D pertaining to Embodiment 5, a situation was described in which the geomagnetism sensor 26 was used to compensate for skewing of bearing detection, but if the compass directions are accurately known in the building in which the overhead crane 1D is installed, then the geomagnetism sensor 26 is not required and the operator can press the reset button 55 in a state in which the remote casing 51 of the manipulation remote 50 is facing true north, allowing the accurate true north bearing to be reset to the reference direction of the piezoelectric gyro 25 (the direction of a bearing of zero degrees).
(98) Also, in Embodiment 5, a situation was described in which the movement direction of the hook 7 (the moving body) varies according to the orientation of the remote casing 51 as long as the part 52A and so forth of the cross key 52 (manipulation switch) are held down, but the part 52A and so forth of the cross key 52 may instead be a type that can be pressed in two stages, and may be a type with which the parts stay down when pressed firmly, so that the movement direction of the hook 7 of the winder 29 does not vary thereafter even if the orientation of the remote casing 51 is changed.
(99) Further, in Embodiment 5, a situation was described in which a radio wave communication apparatus was used as the method for wireless communication, but light can be used instead of radio waves. Light, unlike radio waves, has the disadvantage that the transmission of a signal will be blocked if there is an obstacle between the transmitter (light emitting apparatus) and the receiver (light receiving apparatus), but an advantage is that an optical communication apparatus is far less expensive than a radio wave communication apparatus. Therefore, the operating system of an overhead crane featuring wireless communication can be constructed inexpensively.
(100) Also, since the overhead crane 1D serving as the three-dimensional movement apparatus pertaining to Embodiment 5 is operated wirelessly, the manipulation remote 50 can have its own power supply, if the power supply for the manipulation remote 50 is a rechargeable battery, the charger may be fixed within the building so that when the manipulation remote 50 is placed in the charger, the orientation of the remote casing 51 will be parallel (or perpendicular) to the travel rails 2A and 2B of the overhead crane 1D.
(101) Consequently, when the main power supply to the overhead crane 1D is shut off when the work is finished, interrupted, etc., placing the manipulation remote 50 in the charger results in a state in which the remote casing 51 is facing a specific home direction, and resetting can be performed by turning on the main power switch provided to the manipulation remote 50, or the main power switch provided somewhere else, and driving the X axis motor 23, the Y axis motor 13, and the Z axis motor 16 so that the hook 7 is moved to a specific home position. Reliable resetting can be accomplished even when the main power switch to the overhead crane 1D is repeatedly turned off and off.
(102) In the embodiments discussed above, only an overhead crane was described as an example of the three-dimensional movement apparatus pertaining to the presently disclosed subject matter, but the three-dimensional movement apparatus is not limited to an overhead crane. By contrast, the presently disclosed subject matter can be used in a wide range of applications, such as mobile harbor cranes, vehicle-mounted cranes, jib cranes, and various other crane apparatus, as well as aerial work platforms (including self-propelled aerial work platforms), radio-controlled airplanes and helicopters, and so on.
(103) Also, in the above embodiments, only an example of disposing the motor drive control circuit in the winder was described, but the motor drive control circuit is not limited to being disposed in a winder, and may be disposed in the casing near the winder.
(104) In working the presently disclosed subject matter, the configuration, shape, quantity, material, size, connection relationship, and so forth of the three-dimensional movement apparatus and other portions are not limited to what was discussed in the above embodiments, and other modes can be employed as needed.
Embodiment 6
(105) The three-dimensional movement apparatus pertaining to Embodiment 6 of the presently disclosed subject matter will be described. This Embodiment 6 is the same as Embodiment 1 above, except that the block diagram indicating the control mechanism in the overhead crane serving as the three-dimensional movement apparatus is different. Therefore, only this block diagram will be described, through reference to
(106)
(107) In
(108) The output signals from the manipulation switch 11, the up switch 11A, the down switch 11B, and the rotary encoder 19 are inputted to the microprocessor 20. These signals are supplied to the microprocessor 20 through a signal transmission cable 8 serving as the slender member or disposed in the slender member.
(109) A control signal for controlling the inverter 21 is produced by the microprocessor 20 on the basis of these input signals. This control signal comes in three types, corresponding to the manipulation of the inverter 21 for controlling the drive or rotational speed of the X axis motor 23, the Y axis motor 13, and the Z axis motor 16, respectively. The inverter 21 controls the frequency and voltage of the AC power supplies of the X axis motor 23, the Y axis motor 13, and the Z axis motor 16 on the basis of these three kinds of control signal. This controls the rotation of each of the motors. As a result, with the overhead crane 1, pressing the manipulation switch 11 moves the hook 7 of the winder 5 in the direction of the remote casing 10.
(110) Accordingly, the operator moves the hook 7 of the winder 5 in the direction of the remote casing 10 by pressing the manipulation switch 11, so he does not need to look at his hands, and may adjust the orientation of the remote casing 10 while watching the movement direction of the load, which means that he can move the load to the desired location without taking his eyes off the load hanging from the hook 7 of the winder 5.
(111) Therefore, even a novice can operate the overhead crane 1 quickly, safely, and reliably, and since there are only three switches on the remote casing 10 (the manipulation switch 11, the up switch 11A, and the down switch 11B), even if the remote casing 10 should become soiled through use in a painting facility or the like, there will be no risk of pressing the wrong switch. Since there is no need to look at his hands, the operator can operate the crane while watching the movement of the load hanging from the hook 7 of the winder 5, and even a novice can operate the overhead crane 1 easily, safely, reliably, and quickly.
Embodiment 7
(112) The three-dimensional movement apparatus pertaining to Embodiment 7 will be described. Just as was Embodiment 6, Embodiment 7 is the same as Embodiment 1 above, except that the block diagram indicating the control mechanism in the overhead crane serving as the three-dimensional movement apparatus is different. Therefore, only this block diagram will be described, through reference to
(113)
(114) In
(115) The output signals from the manipulation switch 11, the up switch 11A, the down switch 11B, and the rotary encoder 19 are inputted to the microprocessor 20. These signals are supplied to the microprocessor 20 through a signal transmission cable 8 serving as the slender member or disposed in the slender member. A control signal for controlling the inverter 21 and the inverter 22A is produced by the microprocessor 20 on the basis of these input signals.
(116) This control signal comes in three types, corresponding to the manipulation of the inverter 21 and the inverter 22A for controlling the drive or rotational speed of the X axis motor 23, the Y axis motor 13, and the Z axis motor 16, respectively. These three kinds of control signal are supplied to the inverter 21 and the inverter 22A through the signal transmission cable 8 serving as the slender member or disposed in the slender member.
(117) The inverters 21 and 22A control the frequency and voltage of the AC power supplies of the X axis motor 23, the Y axis motor 13, and the Z axis motor 16 on the basis of these control signals. This controls the rotation of each of the motors. As a result, with the overhead crane 1, pressing the manipulation switch 11 moves the hook 7 of the winder 5 in the direction of the remote casing 10.
(118) A control signal for controlling the inverter 21 and the inverter 22A is produced by the microprocessor 20 on the basis of these input signals. This control signal comes in three types, corresponding to the manipulation of the inverter 21 for controlling the drive or rotational speed of the X axis motor 23, the Y axis motor 13, and the Z axis motor 16, respectively. The inverters 21 and 22A control the frequency and voltage of the AC power supplies of the X axis motor 23, the Y axis motor 13, and the Z axis motor 16 on the basis of these three kinds of control signals. This controls the rotation of each of the motors. As a result, with the overhead crane 1, pressing the manipulation switch 11 moves the hook 7 of the winder 5 in the direction of the remote casing 10.
(119) Accordingly, the operator moves the hook 7 of the winder 5 in the direction of the remote casing 10 by pressing the manipulation switch 11, so he does not need to look at his hands, and may adjust the orientation of the remote casing 10 while watching the movement direction of the load, which means that he can move the load to the desired location without taking his eyes off the load hanging from the hook 7 of the winder 5. Therefore, even a novice can operate the overhead crane 1 quickly, safely, and reliably, and since there can be only three switches on the remote casing 10 (the manipulation switch 11, the up switch 11A, and the down switch 11B), even if the remote casing 10 should become soiled through use in a painting facility or the like, there will be no risk of pressing the wrong switch. Since there is no need to look at his hands, the operator can operate the crane while watching the movement of the load hanging from the hook 7 of the winder 5, and even a novice can operate the overhead crane 1 easily, safely, reliably, and quickly.
(120) In the block diagram of the control mechanism shown in
Embodiment 8
(121) Next, the overhead crane 1 serving as the three-dimensional movement apparatus pertaining to Embodiment 8 of the presently disclosed subject matter will be described.
(122)
(123) In this embodiment, a communication cable extending from the winder 5 to the remote casing 10 will sag under its own weight if it is itself flexible or if the slender member that serve as its case is flexible, and the bent portion can block the field of vision of the operator or get in the way of the load. In view of this, in this embodiment the slender member is made just stiff enough that it can support the main part of the communication cable while still affording freedom of movement to the remote casing 10.
(124) In the drawings, a communication cable (slender member) that will bend but does not twist hangs down from the winder 5 to near the floor, and the remote casing 10 is connected to the lower end of this slender member.
(125) A cargo N serving as the load is fixed via a support means 7-1 to the support cable 6 hanging down from the winder 5.
(126) As the above-mentioned slender member, the communication cable can be formed from the same material as in the other embodiments, but a characteristic feature of this embodiment is that the slender member comprises at least two rod-like members and a connecting member that bendably connects these rod-like members.
(127) More specifically, the slender member can be one in which the communication cable is passed through the inside of the slender member as with a flexible metal electrical wire tube or a vinyl-covered flexible metal electrical wire tube, but need not have a tubular structure, and may be a rod-like member whose cross sectional shape is circular, elliptical, or oval.
(128) In this embodiment, as shown in the drawings, the slender member comprises four rod-like members B1, B2, B3, and B4 are disposed in series, and these are connected by connecting members 65, 66, and 67.
(129) The connecting members can all have the same structure, so just the connecting member 67 will be described. This connecting member 67 is typically a universal joint. Specifically, a universal joint consists of two U-shaped yokes each of which is connected to the end of a shaft, and these yokes are rotatably connected to their respective shafts using revolute (turning) pair.
(130) Consequently, the remote casing 10 is able to rotate around the axis indicated by the arrow, with respect to an imaginary center axis C extending in the lengthwise direction of the slender member B4, and as indicated by the dotted lines, is able to bend at a specific angle with respect to the axis C.
(131) Accordingly, since a signal production means for producing a signal related to the rotational direction or rotational amount of the remote casing 10 is formed inside the remote casing 10 as mentioned above, this signal is used for control, allowing the cargo N (load) to be moved according to the rotational direction or rotational amount of the remote casing 10.
(132) As to the direction in which the cargo N is conveyed, which is determined according to the rotational direction or rotational amount of the remote casing 10, it is possible, for example, to provide some equipment near the ceiling of the room in which the overhead crane 1 is installed so that the direction will be displayed, using an LED (light emitting diode) or other suitable light emitting means, before the cargo N is actually conveyed.
(133)
(134) As shown in
(135) Furthermore, although the communication cable L can be somewhat longer than the slender member, it should not be so long that the communication cable L sags in portions.
(136) In the example shown in
Embodiment 9
(137)
(138)
(139) In these drawings, the manipulation remote 9 has a main shaft 71 that is an object that passes vertically through the interior of the remote casing 10, and the remote casing 10 is constituted so as to be able to rotate relatively as indicated by the arrow C around the axis of the main shaft 71.
(140) The main shaft 71 either is formed integrally with the slender member 8-1 discussed in reference to
(141) In this embodiment, the remote casing 10 rotates around the main shaft 71 via ball bearings 72, 72 as shown in
(142) A plurality of disks are disposed at regular intervals in the lengthwise direction of the main shaft 71. In this embodiment there are three disks, and signal generation means are disposed at regular intervals around the periphery of the disks 81, 82, and 83.
(143) In this embodiment, the signal generation means comprises, for example, a plurality of optical sensors consisting of (or comprising) paired light receiving elements. Instead of being an optical sensor, the signal generation means can be a magnetic sensor, a proximity sensor, or another such non-contact sensor. In this embodiment, as shown in
(144) Push buttons 74, 75, and 76 are disposed in a row as switching means (or switching apparatus), at regular intervals in the vertical direction, and corresponding to the various disks, on one face of the remote casing 10 (this one face shall be called the front).
(145) Although not depicted in
(146) Each push button has a baffle that is integrated with the button and is located inside the remote casing 10, as a member that works in synchronization with the button. Since the push buttons can all have the same structure, just the push button 76 will be described as an example. As shown in
(147)
(148) As shown in this drawing, the baffle 86 that works in synchronization with the push button 76 has at its inner end a curved face with an arc that is greater than the periphery of the disk 83, and when the push button is pressed, the baffle 86 is inserted into the optical path of the light emitting elements of the optical sensors provided at 90 degree intervals on the disk 83. The structure is the same for a baffle 89 that is provided opposite the baffle 86 and provided integrally with the push button 79 in
(149) Accordingly, when the push button 79 is pressed, the baffle 86 is inserted into the optical path of the light emitting elements of the optical sensors provided at 90 degree intervals on the disk 83, and when this push button returns under biasing force, the baffle 86 comes out of the optical path of the optical sensors.
(150) Consequently, when the push button 79 is pressed, light from the light emitting elements on the face of the baffle 86 that is opposite the optical sensors is reflected, and when the reflected light of the optical sensors is incident on the light receiving elements, it is subjected to opto-electrical conversion and detected as an electrical signal.
(151) Specifically, as shown in
(152)
(153) In plan view, the left side of the cuboid remote casing 10 that is longer in one direction is the forward direction, while the right side is the backward direction. In
(154) Conversely, in
(155) In contrast, in
(156) Thus, with this embodiment, the direction in which the casing is facing is detected from the relationship to the rotational detection position of the encoder 73, and this is used in combination with the angle information of the encoder 73 to detect whether the push button on the front side has been pressed, or the push button on the rear side has been pressed, and to determine whether the command will be for forward or backward movement.
(157) Furthermore, because in this embodiment the electrical parts, and particularly the circuits and power supply means, are disposed along the main shaft 71 via the slender member, the remote casing 10 can rotate free of restriction and without being affected by signal wires or the like.
(158) Also, angle information can be detected by the encoder 73 from the orientation of the remote casing 10, regardless of whether or not the push buttons have been moved forward or backward, so as described above, the direction in which the crane is traveling can be easily ascertained before the travel begins, according to the orientation of the remote casing 10, by looking at a display means provided inside the facility.
(159) Furthermore, with this embodiment optical sensors are provided on disks that rotate along with the main shaft 71, but the optical sensors may be provided on the side where the baffle moves back and forth integrally with the push button, and a switching means that is moved in and out of the optical path of the optical sensors may be provided on the main shaft 71 side.
(160)
(161) Angle information from the encoder 73 and switch information from a manipulation switch 11-1 of the optical sensor are sent through a signal transmission driver/receiver 111 to an input interface 102, and inputted via the input interface 102 to the microprocessor 20.
(162) The signal from a limit switch 101 (not shown), which is disposed at the end, etc., of the travel rails 2A and 2B, etc., in
(163) The microprocessor 20 computes command information that is necessary or desired for the movement mechanism 62 so as to match the command corresponding to the angle information from the encoder 73 via the signal transmission driver/receiver 111 and the switch information from the manipulation switch 11-1 of the optical sensor, this is converted to command voltage by a D/A (digital/analog) converter 105, and this is imparted to inverter speed controllers 109 and 110 for the X and Y axes. The inverter speed controllers 109 and 110 drive the X axis motor 23 and the Y axis motor 13.
(164) The microprocessor 20 also issues a command to a winder driver 108 and drives the Z axis motor 16. Further, the microprocessor 20 controls the inverter 73 via an inverter power supply controller 107. The microprocessor 20 can display the crane travel direction based on the angle information from the encoder 73 and the switch information from the manipulation switch 11-1 of the optical sensor on a display serving as the display means 106 installed in the facility, so that everyone in and/or around the facility, etc., can see the travel direction.
(165)
(166) When the power is turned on, the system is actuated (ST1), a system diagnostic sequence is executed by the microprocessor 20, and it is determined whether or not the system is normal (ST2). If a positive result is obtained here, the microprocessor 20 turns on the power to the encoder 73 via the inverter power supply controller 107 (ST3), and determines whether or not the encoder 73 is normal (ST4).
(167) If a positive result is obtained here, it is displayed that the system can operate normally (ST5), and the current position and state of the encoder 73 is confirmed from its angle information (ST6).
(168) The encoder here may be an ordinary rotary encoder, but can also be an absolute encoder. That is, while an ordinary rotary encoder can measure the rotational direction and angle of the remote casing 10, an absolute encoder can measure the absolute direction in which the remote casing is actually facing.
(169) Accordingly, in certain applications, there is no need for constant output of the absolute angle from the time when the power is turned on, and to perform a home point return manipulation, and the absolute angle output will remain correct as long as the encoder main body does not end up being rotated. Consequently, computation for finding the direction of the remote casing from the output signal of the encoder is easier.
(170) In this state, if any of the push buttons is pressed on the movement manipulation apparatus 60 (the manipulation remote), the microprocessor 20 computes the crane travel direction and issues the required or desired commands as discussed above (ST8).
(171)
(172) This drawing illustrates how a speed command is sent to the inverter speed controllers 109 and 110 for the X and Y axes.
(173) In this embodiment, the encoder 73 usually can control the motor output from a stopped state up to the highest speed, in proportion to the voltage, over a voltage range of minus 10 V (volts) to 10 V (this is reversed on the negative side).
(174) Looking from the zero degrees direction in the drawing, for the crane to travel clockwise by 250 degrees, the following voltages are inputted to the inverter speed controllers 109 and 110 of the X and Y axes, allowing travel in the direction of the arrow A in the drawing.
X axis speed=minus cos 20 degrees10 (V)=minus 9.4 (V)
Y axis speed=minus sin 20 degrees10 (V)=minus 3.4 (V)
(175) When the push button is then switched off (ST9), the voltage inputted to the inverter speed controllers 109 and 110 of the X and Y axes is also shut off, and the travel stops (ST10).
(176) An inverter was used as the motor drive control circuit in this embodiment.
(177) However, an inverter is a motor driver for controlling the speed, torque, and braking of an AC induction motor commonly used in cranes, but it is also possible to use a servo driver for driving a servo motor, a stepping motor driver for driving a stepping motor, or the like, and the combination of motor and driver can be varied as dictated by the usage mode.
(178) In this case, if a servo motor and a servo driver is used for each axis, for example, the microprocessor will be able to ascertain numerical values for all the positions of a parallelepiped (imaginary range) within the crane manipulation range constituted by the X, Y, and Z axes.
(179) Consequently, when the work entails repeated back and forth movement between two points, position information for those two points, or more, can be individually stored in the microprocessor, the necessary or desired points can be called up just before the operator performs a manipulation command, and the system can easily move the crane to the specified point by sending out a manipulation command. Also, it is possible to construct a system in which multipoint registration is used to specify a registered point as a passage point, and the crane is operated while following a predetermined path.
(180) The scope of the presently disclosed subject matter is not limited to or by the embodiments given above. The various embodiments given above may be combined with one another, or some may be omitted and the rest combined, and furthermore other technological elements not described may be combined.
BRIEF DESCRIPTION OF THE DRAWINGS
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