Solid-fuel-fired burner and solid-fuel-fired boiler
10281142 ยท 2019-05-07
Assignee
Inventors
- Keigo Matsumoto (Tokyo, JP)
- Koutaro Fujimura (Tokyo, JP)
- Kazuhiro Domoto (Tokyo, JP)
- Toshimitsu Ichinose (Tokyo, JP)
- Naofumi Abe (Tokyo, JP)
- Jun Kasai (Tokyo, JP)
Cpc classification
F23C2201/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23D1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23C6/045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A solid-fuel-fired burner that suppresses a high-temperature oxygen remaining region formed at the outer circumference of a flame and that can decrease the amount of NOx eventually produced is provided. A solid-fuel-fired burner that is used in a burner section of a solid-fuel-fired boiler for performing low-NOx combustion separately in the burner section and in an additional-air injection section and that injects powdered solid-fuel and air into a furnace includes a fuel burner having internal flame stabilization and a secondary-air injection port that does not perform flame stabilization, in which the air ratio in the fuel burner is set to 0.85 or more.
Claims
1. A solid-fuel-fired burner that is used in a burner section of a solid-fuel-fired boiler for performing low-NOx combustion, comprising: a fuel burner that injects powdered solid-fuel and air into a furnace, wherein the fuel burner comprises: a coal primary port that injects the powdered solid-fuel and primary air into the furnace, and the coal primary port having a flame stabilizer mechanism for performing internal flame stabilization, and a secondary port that injects secondary air, the secondary port being provided so as to surround the coal primary port, wherein the flame stabilizer mechanism includes a plurality of splitting members arranged in a plurality of directions at a frontmost end of a flow-path of the coal primary port, the frontmost end of the flow-path of the coal primary port being located at an end of the burner closest to an interior of the furnace in the flow direction; wherein the plurality of the splitting members intersect one another at right angles at the frontmost end of the flow-path of the coal primary port such that a plurality of crossing parts at which the splitting members intersect are disposed at the frontmost end of the flow-path of the coal primary port, wherein the plurality of splitting members are disposed in the vicinity of the center of an outlet opening of the fuel burner, and wherein the coal primary port and the secondary port are configured to inject the primary air and the secondary air into the furnace to generate a first air flow and a second air flow in the furnace respectively, the first air flow and the second air flow being parallel to each other.
2. A solid-fuel-fired burner according to claim 1, wherein the fuel burner is configured such that an ignition surface length (Lf) constituted by the splitting members is larger than an outlet opening circumferential length (L) of the fuel burner (Lf>L).
3. A solid-fuel-fired burner according to one of claim 1, further comprising: secondary-air injection ports that are disposed above and below and/or on the right and left sides of the fuel burner, each of the secondary-air injection ports is provided with an independent flow path having an airflow adjustment device.
4. A solid-fuel-fired burner according to claim 3, wherein the solid-fuel-fired burner is configured to feedback-control the airflow adjustment device such that has been inserted a distribution of an amount of air that is injected from the secondary-air injection ports is based on an amount of unburned fuel and an amount of nitrogen oxide (NOx) emission.
5. A solid-fuel-fired burner according to claim 3, wherein the solid-fuel-fired burner includes an additional-air injection section and an amount of air that is injected from the secondary-air injection ports is configured to be distributed among the secondary-air injection ports and the additional-air injection section, such that a reduction combustion zone extending from the burner section to the additional-air injection section and a perfect combustion zone disposed on a downstream side of the additional-air injection section are formed.
6. A solid-fuel-fired burner according to claim 3, further comprising a first supply line for supplying air to the secondary port of the fuel burner and a second supply line for supplying air to the secondary-air injection ports, wherein the first supply line and the second supply line are branched from an air supply duct for supplying the secondary-air.
7. A solid-fuel-fired burner according to claim 1, further comprising a flow adjustment device that applies a pressure loss to a flow of the powdered fuel and air provided at an up stream side of the splitting members.
8. A solid-fuel-fired burner according to claim 1, further comprising: secondary-air injection ports, wherein the secondary-air injection ports are disposed concentrically around the fuel burner, which has a circular shape, in an outer circumferential direction, wherein the flow path of each of the secondary-air injection ports is provided with an airflow adjustment device for adjusting the flow.
9. A solid-fuel-fired burner according to claim 1, wherein the splitting members have a triangular shape in a cross-section taken along the flow-path of the coal primary port.
10. A solid-fuel-fired burner according to claim 1, wherein the first air flow and the second air flow are each a straight flow parallel to an axial direction of the coal primary port.
11. A solid-fuel-fired burner according to claim 1, wherein the coal primary port has a rectangular shape, the secondary port has a rectangular shape, and the splitting members have a triangular shape in cross section.
12. A solid-fuel-fired burner according to claim 1, wherein each of the splitting members has a closed widened end that faces the interior of the furnace, and the closed widened end aligning with the frontmost end of the coal primary port.
13. A solid-fuel-fired boiler comprising: a solid-fuel-fired burner that is disposed at a corner or on a wall of a furnace in a burner section of the solid-fuel-fired boiler for performing low-NOx combustion in the burner section, wherein the solid-fuel-fired burner comprises: a fuel burner that injects powdered solid-fuel and air into the furnace, wherein the fuel burner comprises: a coal primary port that injects the powdered solid-fuel and primary air into the furnace, and the coal primary port having a flame stabilizer mechanism for performing internal flame stabilization, and a secondary port that injects secondary air, and the secondary port being provided so as to surround the coal primary port, wherein the flame stabilizer mechanism includes a plurality of splitting members arranged in a plurality of directions at a frontmost end of a flow-path of the coal primary port, the frontmost end of the flow-path of the coal primary port being located at an end of the burner closest to an interior of the furnace in the flow direction; wherein the plurality of the splitting members intersect one another at right angles at the frontmost end of the flow-path of the coal primary port such that a plurality of crossing parts at which the splitting members intersect are disposed at the frontmost end of the flow-path of the coal primary port, wherein the plurality of splitting members are disposed in the vicinity of the center of an outlet opening of the fuel burner, and wherein the coal primary port and the secondary port are configured to inject the primary air and the secondary air into the furnace to generate a first air flow and a second air flow in the furnace respectively, the first air flow and the second air flow being parallel to each other.
14. A solid-fuel-fired boiler according to claim 13, wherein the splitting members have a triangular shape in a cross-section taken along the flow-path of the coal primary port.
15. A solid-fuel-fired boiler according to claim 13, wherein the first air flow and the second air flow are each a straight flow parallel to an axial direction of the coal primary port.
16. A solid-fuel-fired boiler according to claim 13, wherein the coal primary port has a rectangular shape, the secondary port has a rectangular shape, and the splitting members have a triangular shape in cross section.
17. A solid-fuel-fired boiler according to claim 13, wherein each of the splitting members has a closed widened end that faces the interior of the furnace, and the closed widened end aligning with the frontmost end of the coal primary port.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(31) A solid-fuel-fired burner and a solid-fuel-fired boiler according to one embodiment of the present invention will be described below based on the drawings. Note that, in this embodiment, as one example of the solid-fuel-fired burner and the solid-fuel-fired boiler, a tangential firing boiler provided with solid-fuel-fired burners that use pulverized coal (powdered solid-fuel coal) as fuel will be described, but the present invention is not limited thereto.
(32) A tangential firing boiler 10 shown in
(33) In the drawings, reference numeral 20 denotes solid-fuel-fired burners that inject pulverized coal (powdered solid-fuel) and air, and reference numeral 15 denotes additional-air injection nozzles that inject additional air. For example, as shown in
(34) In this way, the above-described tangential firing boiler 10 employs a tangential firing system in which the solid-fuel-fired burners 20, which inject pulverized coal (coal), serving as powdered fuel, and air into the furnace 11, are disposed at respective corner portions at each stage to constitute the tangential-firing-type burner section 12, and one or more swirling flames are formed in each stage.
First Embodiment
(35) The solid-fuel-fired burner 20 shown in
(36) In order to allow airflow adjustment in each port, the secondary-air injection ports 30 are provided with dampers 40 that can adjust the degrees of opening thereof, as airflow adjustment means, in each secondary-air supply line branched from the air supply duct 17, as shown in
(37) The above-described pulverized-coal burner 21 includes a rectangular coal primary port 22 that injects pulverized coal conveyed by primary air and a coal secondary port 23 (a secondary port) that is provided so as to surround the coal primary port 22 and that injects part of secondary air. Note that the coal secondary port is a port that is connected to the air supply duct as shown in
(38) At a flow-path front part of the pulverized-coal burner 21, specifically, at a flow-path front part of the coal primary port 22, splitting members 24 are arranged in a plurality of directions. For example, as shown in
(39) In other words, the four splitting members 24 are arranged in two different directions, that is, the vertical and horizontal directions, in a grid-like pattern, thereby dividing the outlet opening of the coal primary port 22 of the pulverized-coal burner 21 into nine portions.
(40) When the above-described splitting members 24 employ the cross-sectional shapes shown in
(41) The splitting member 24 shown in
(42) A splitting member 24A shown in
(43) Further, a splitting member 24B shown in
(44) However, the above-described cross-sectional shapes of the splitting members 24 etc. are not limited to the examples shown in the figures; they may be an approximately Y-shape, for example.
(45) In the thus-configured solid-fuel-fired burner 20, the splitting members 24 disposed near the center of the outlet opening of the pulverized-coal burner 21 split the flow path of pulverized coal and air to disturb the flow therein, forming a recirculation region in front of the splitting members 24, thereby serving as an internal flame stabilizing mechanism.
(46) In general, in a conventional solid-fuel-fired burner, pulverized coal, serving as fuel, is ignited upon receiving radiation at the outer circumference of the flame. When the pulverized coal is ignited at the outer circumference of the flame, NOx is produced in a high-temperature oxygen remaining region H (see
(47) However, since the splitting members 24 serving as the internal flame stabilizing mechanism are provided, the pulverized coal is ignited in the flame. Thus, NOx is produced in the flame and is rapidly reduced in the flame, which is deficient in air, because the NOx produced in the flame contains many types of hydrocarbons having a reducing action. Therefore, since the solid-fuel-fired burner 20 is structured such that flame stabilization realized by disposing a flame stabilizer at the outer circumference of flame is not employed, in other words, such that a flame stabilizing mechanism is not disposed at the outer circumference of the burner, it is also possible to suppress the production of NOx at the outer circumference of the flame.
(48) In particular, since the splitting members 24 are arranged in a plurality of directions, crossing parts at which the splitting members 24 arranged in the different directions cross are easily provided near the center of the outlet opening of the pulverized-coal burner 21. When such crossing parts are provided near the center of the outlet opening of the pulverized-coal burner 21, the flow path of pulverized coal and air is split into a plurality of paths near the center of the outlet opening of the pulverized-coal burner 21, thereby disturbing the flow thereof when the flow is split into a plurality of flows.
(49) Specifically, if the splitting members 24 are arranged in one horizontal direction, air diffusion and ignition at a center portion are delayed, causing an increase in the amount of unburned fuel; however, if the splitting members 24 are arranged in a plurality of directions to form the crossing parts, mixing of air is facilitated, and the ignition surface is divided, thereby making it easy for air (oxygen) to come into the center portion of flame, resulting in a decrease in the amount of unburned fuel.
(50) In other words, when the splitting members 24 are arranged so as to form the crossing parts, mixing and diffusion of air are facilitated even inside the flame, and further, the ignition surface is divided, thereby making the ignition position come close to the center portion (axial center portion) of the flame and decreasing the amount of unburned pulverized coal. Specifically, since it becomes easy for oxygen to come into the center portion of flame, internal ignition is effectively performed, and thus, rapid reduction proceeds in the flame, decreasing the amount of NOx produced.
(51) As a result, it becomes easier to suppress the production of NOx at the outer circumference of the flame by using the solid-fuel-fired burner 20 that does not employ flame stabilization realized by a flame stabilizer disposed at the outer circumference of the flame and that has no flame stabilizer at the outer circumference of the flame.
(52) Next, a first modification of the coal primary port 22 of the solid-fuel-fired burner 20, shown in
(53) In this modification, at the flow-path front part of the coal primary port 22, two splitting members 24 are arranged in the vertical direction of the outlet opening thereof, and one splitting member 24 is arranged in the horizontal direction of the outlet opening thereof.
(54) The splitting members 24 shown in the figures are structured such that an ignition surface length (Lf) constituted by the splitting members 24 is larger than an outlet-opening circumferential length (L) of the coal primary port 22 that constitutes the pulverized-coal burner 21 (Lf>L).
(55) Here, since the outlet-opening circumferential length (L) of the coal primary port 22 is the sum of the lengths of four sides constituting the rectangle, it is expressed by L=2H+2W, where H indicates the vertical dimension, and W indicates the horizontal dimension.
(56) On the other hand, since each splitting member 24, which has a certain width, has ignition surfaces on both sides thereof, the ignition surface length (Lf) of the splitting members 24, which is the total length of both sides of each of the three splitting members 24, is expressed by Lf=6S, where S indicates the length of the splitting member 24. In this case, since the length of the short splitting member 24 that is arranged in the vertical direction is used as the length S, the calculated ignition surface length (Lf) is an estimated value erring on the safe side even if the presence of the crossing parts is taken into account.
(57) Note that, when calculating the ignition surface length (Lf), if a splitting member 24 that is structured to have narrow parts 24a at both ends due to a splitting-member manufacturing method or the like is used, as shown in
(58) When the length of the splitting member 24 is specified as described above, the ignition surface determined by the ignition surface length (Lf) is larger than that used in ignition performed at the outer circumference of the flame. Therefore, compared with the ignition performed at the outer circumference of the flame determined by the outlet-opening circumferential length (L), internal ignition determined by the ignition surface length (Lf) is enhanced, thereby allowing rapid reduction of NOx produced in the flame.
(59) Further, since the splitting members 24 divide the flame therein, it becomes easy for air (oxygen) to come into the center portion of the flame, and thus, rapid combustion in the flame can decrease the amount of unburned fuel.
(60) Next, a second modification of the coal primary port 22 of the solid-fuel-fired burner 20, shown in
(61) In this modification, five splitting members 24 are disposed in a grid-like pattern densely at the center of the outlet opening of the coal primary port 22 of the fuel burner 21. Specifically, the splitting members 24, three of which are arranged in the vertical direction and two of which are arranged in the horizontal direction, are disposed with the gaps therebetween being narrowed at the center of the coal primary port 22. Therefore, center portions of the outlet opening of the coal primary port 22, divided by the splitting members 24, have areas smaller than other portions at the outer circumferential side thereof.
(62) In this way, when the splitting members 24, serving as the internal flame stabilizing mechanism, are arranged densely at the center of the coal primary port 22, the splitting members 24 are concentrated at the center portion of the pulverized-coal burner 21, thereby further facilitating ignition at the center portion of the flame to rapidly produce and reduce NOx in the flame.
(63) Further, when the splitting members 24 are arranged densely at the center, the unoccupied area in the central part of the pulverized-coal burner 21 is decreased. Specifically, since the ratio of pulverized coal and air passing through the cross-sectional area of a flow path that is almost straight without any obstacle with respect to those flowing in the coal primary port 22 of the pulverized-coal burner 21 is decreased, the pressure loss at the splitting members 24 is relatively increased. Therefore, in the fuel burner 21, since the flow velocity of pulverized coal and air flowing in the coal primary port 22 is decreased under the influence of an increase in the pressure loss, more rapid ignition can be brought about.
(64) Next, a configuration example according to a third modification of the coal primary port 22 of the solid-fuel-fired burner 20, shown in
(65) In this configuration example, in order to apply the pressure loss to a flow of pulverized coal and air, a flow adjustment mechanism 25 is provided at an upstream side of the splitting members 24A. The flow adjustment mechanism 25 prevents flow rate deviation in a port cross-section direction, and it is effective to dispose an orifice or a venturi that can restrict the flow-path cross-sectional area to approximately , preferably, to approximately , for example.
(66) The flow adjustment mechanism 25 may have any structure so long as it can apply a certain pressure loss to a powder transfer flow that conveys pulverized coal, serving as fuel, by primary air, and therefore, the flow adjustment mechanism 25 is not limited to an orifice.
(67) Further, the above-described flow adjustment mechanism 25 is not necessarily formed as a part of the solid-fuel-fired burner 20 and just needs to be disposed, at the upstream side of the splitting member 24A, in a final straight pipe portion (straight flow-path portion without a vent, a damper, etc.) in the flow path in which pulverized coal and primary air flow.
(68) When the flow adjustment mechanism 25 is an orifice, it is preferable to provide a straight pipe portion (Lo) that extends from the outlet end of the orifice to the outlet of the coal primary port 22, specifically, to the inlet ends of the splitting members 24A, in order to eliminate the influence of the orifice. is necessary to ensure that the length of the straight pipe portion (Lo) is at least 2 h or more, where h indicates the height of the coal primary port 22, and, more preferably, the length of the straight pipe portion (Lo) is 10 h or more.
(69) When this flow adjustment mechanism 25 is provided, it is possible to eliminate flow rate deviation in which an imbalance is caused in the distribution in a cross section of the flow path when pulverized coal, serving as powdered fuel, is influenced by a centrifugal force after passing through a vent provided in the flow path for supplying the pulverized coal and primary air to the coal primary port 22.
(70) Specifically, although the pulverized coal conveyed by the primary air has, after passing through the vent, a distribution deviating outward (in the direction of increasing vent diameter), when the pulverized coal passes through the flow adjustment mechanism 25, the distribution in a cross section of the flow path is eliminated, and the pulverized coal flows into the splitting members 24A almost uniformly. As a result, the pulverized-coal burner 21 having the flow adjustment mechanism 25 can effectively utilize the internal flame stabilizing mechanism constituted by the splitting members 24A.
(71) Further, in the above-described embodiment and modifications thereof, the splitting members 24 are arranged in a plurality of (vertical and horizontal) directions at the flow-path front part of the coal primary port 22; however, one or more splitting members 24 may be provided in the horizontal direction or in the vertical direction. When such splitting members 24 are provided, since they function as the internal flame stabilizing mechanism near the center of the outlet opening of the pulverized-coal burner 21, internal flame stabilization can be realized by the splitting members 24, and the center portion becomes more deficient in air, thus facilitating NOx reduction.
Second Embodiment
(72) Next, a solid-fuel-fired burner according to a second embodiment of the present invention will be described based on
(73) In a solid-fuel-fired burner 20A shown in the figures, the pulverized-coal burner 21 includes the rectangular coal primary port 22 that injects pulverized coal conveyed by primary air and the coal secondary port 23 that is provided so as to surround the coal primary port 22 and that injects part of secondary air.
(74) Secondary-air injection ports 30A for injecting secondary air are provided above and below the solid-fuel-fired burner 21. The secondary-air injection ports 30A are each divided into a plurality of independent flow paths and ports, and the flow paths are provided with the respective dampers 40 that can adjust the degrees of opening thereof, as secondary-air airflow adjustment means.
(75) In a configuration example shown in the figures, both of the secondary-air injection ports 30A disposed above and below the pulverized-coal burner 21 are vertically divided into three ports, which are inner secondary-air ports 31a and 31b, middle secondary-air ports 32a and 32b, and outer secondary-air ports 33a and 33b, disposed in that order from the inner side close to the pulverized-coal burner 21 to the outer side. Note that the number of ports into which the secondary-air injection ports 30 are each divided is not limited to three and can be appropriately changed according to the conditions.
(76) The above-described coal secondary port 23, inner secondary-air ports 31a and 31b, middle secondary-air ports 32a and 32b, and outer secondary-air ports 33a and 33b are each connected to an air supply line 50 having an air supply source (not shown), as shown in
(77) With the solid-fuel-fired burner 20A and the tangential firing boiler 10 that includes the solid-fuel-fired burner 20A, since each solid-fuel-fired burner 20A includes the pulverized-coal burner 21, which injects pulverized coal and air, and the secondary-air injection ports 30A each divided into three ports and disposed above and below the pulverized-coal burner 21, it is possible to perform flow-rate distribution such that the amount of secondary air to be injected into the outer circumference of the flame F is set to a desired value by adjusting the degree of opening of the damper 40 for each of the ports into which the secondary-air injection ports 30A are divided.
(78) Therefore, when the distribution proportion of the amount of secondary air to be injected into the inner secondary-air ports 31a and 31b, which are closest to the outer circumference of the flame F, is decreased, and those of the amounts of secondary air to be injected into the middle secondary-air ports 32a and 32b and the outer secondary-air ports 33a and 33b are sequentially increased in proportion to the decrease, it is possible to suppress a local high-temperature oxygen remaining region (hatched portion in the figure) H formed at the outer circumference of the flame F.
(79) In other words, when the proportion of the amount of secondary air to be injected into an outer side away from the flame F is increased, and the proportion of the amount of secondary air to be injected into the vicinity of the outer circumference of the flame F is decreased, diffusion of secondary air can be delayed. As a result, concentration of secondary air at the circumference of the flame F can be prevented or suppressed, and therefore, the local high-temperature oxygen remaining region H is weakened and decreased in size, thereby decreasing the amount of NOx produced in the tangential firing boiler 10. In other words, when the amount of secondary air to be injected into the outer circumference of the flame F is properly specified, formation of the high-temperature oxygen remaining region H can be suppressed or prevented to achieve a decrease in the amount of NOx in the tangential firing boiler 10.
(80) On the other hand, when diffusion of secondary air is required due to the properties of the pulverized coal or the like, it is necessary merely to reverse the distribution proportions for the secondary-air injection ports 30A, specifically, to increase the distribution proportions for the inner secondary-air ports 31a and 31b.
(81) Specifically, even when pulverized coal obtained by pulverizing coal having a different fuel ratio, such as that including a large amount of volatile components, is used, the flow-rate distribution of secondary air to be injected from each of the ports into which the secondary-air injection ports 30A are divided is appropriately adjusted, thereby making it possible to select either appropriate combustion with a decrease in the amount of NOx or unburned fuel.
(82) Dividing the secondary-air injection ports 30A into a plurality of ports to provide multiple stages in this way can also be applied to the solid-fuel-fired burner 20 described above in the first embodiment.
(83) Incidentally, as in a first modification of this embodiment, shown in
(84) The splitting member 24 shown in the figures has a triangular shape in cross section and is disposed so as to vertically split and diffuse pulverized coal and primary air that flow in the nozzle, thereby enhancing flame stabilization and suppressing or preventing formation of the high-temperature oxygen remaining region H.
(85) Specifically, when pulverized coal and primary air pass through the splitting member 24, a flow of a high concentration of pulverized coal is formed at the outer circumference of the splitting member 24, which is effective to enhance flame stabilization. The flow of a high concentration of pulverized coal formed by passing through the splitting member 24 flows into a negative-pressure area formed on a downstream side of the splitting member 24, as indicated by dashed arrows fa in the figure. As a result, the flame F is also drawn into the negative-pressure area due to this air flow, thereby further enhancing the flame stabilization and thus, facilitating combustion to rapidly consume oxygen.
(86) Note that the number of splitting members 24 is not limited to one, and, for example, a plurality of splitting members 24 may be provided in the same direction or a plurality of splitting members 24 may be provided in different directions, as described in the first embodiment. Further, the cross-sectional shape of the splitting member 24 may be appropriately modified.
(87) Furthermore, as in a second modification of this embodiment, shown in
(88) With this configuration, secondary air can also be distributed to the right and left sides of the flame F, thereby preventing excessive secondary air at the upper and lower sides of the flame F. In other words, the distribution of the amount of secondary air to be injected into the upper and lower sides and the right and left sides of the outer circumference of the flame F can be appropriately adjusted, thereby allowing more precise flow rate distribution.
(89) Those lateral secondary-air ports 34L and 34R can also be applied to the above-described first embodiment.
(90) Further, in the above-described tangential firing boiler 10, the secondary-air injection port 30A is preferably provided with an angle adjustment mechanism that vertically changes the injection direction of secondary air toward the inside of the furnace 11, as shown in
(91) With this angle adjustment mechanism, since the angle at which secondary air is injected from the secondary-air injection port 30A toward the flame F in the furnace 11 can be adjusted, air diffusion in the furnace 11 can be more precisely controlled. In particular, in a case where the type of pulverized coal fuel is significantly changed, if the angle of injection of secondary air is appropriately changed, the NOx decrease effect can be further improved.
(92) This angle adjustment mechanism can also be applied to the above-described first embodiment.
(93) Further, in the above-described tangential firing boiler 10, it is preferable that the distribution of the amounts of air to be injected from the secondary-air injection ports 30A be adjusted through feedback control of the degrees of opening of the dampers 40, based on the amounts of unburned fuel and NOx emission.
(94) Specifically, in the tangential firing boiler 10, when the amount of unburned fuel is high, the distribution of secondary air to the inner secondary-air ports 31a and 31b, which are close to the outer circumferential surface of the flame F, is increased; and, when the amount of NOx emission is high, the distribution of secondary air to the outer secondary-air ports 33a and 33b, which are far from the outer circumferential surface of the flame F, is increased.
(95) In this case, an instrument for measuring the carbon concentration from scattering of laser light can be used to measure the amount of unburned fuel, and a known measurement instrument can be used to measure the amount of NOx emission. When this feedback control is performed, the tangential firing boiler 10 can automatically optimize the distribution of secondary air according to the combustion state.
(96) Further, in the above-described tangential firing boiler 10, the amounts of secondary air to be injected from the secondary-air injection ports 30A are preferably distributed among multi-stage air injections, which make a region from the burner section 12 to the AA section 14 the reducing atmosphere.
(97) Specifically, the amount of secondary air to be injected from the secondary-air injection ports 30A, which are each divided into a plurality of ports, can be decreased by using two-stage combustion in which air is also injected from the AA section 14 in a multi-stage fashion. Therefore, the amount of NOx produced can be further decreased due to the synergy between a decrease in NOx through suppression of the high-temperature oxygen remaining region H formed at the outer circumference of the flame F and a decrease in NOx in combustion exhaust gas, caused by providing the reducing atmosphere.
(98) In this way, according to the above-described tangential firing boiler 10 of the present invention, since the amount of secondary air to be injected from the secondary-air injection ports 30A that are each divided into a plurality of ports is adjusted for each of the ports, it is possible to prevent or suppress concentration of secondary air at the outer circumference of the flame F, and thus, to suppress the high-temperature oxygen remaining region H formed at the outer circumference of the flame F, thus decreasing the amount of NOx produced.
(99) In the above-described embodiments, although a description has been given of the tangential firing boiler 10, in which air is injected in a multi-stage fashion to make the region from the burner section 12 to the AA section 14 the reducing atmosphere, the present invention is not limited thereto.
(100) Further, as shown in
(101) With such air supply systems, it is possible to distribute the amount of air by adjusting the degree of openings of the respective dampers 41 for the coal secondary port supply line 51 and the secondary-air injection port supply line 52 and to further adjust the amount of air for each port by adjusting the degree of opening of each of the dampers 40. As a result, the amount of air for each port can be reliably adjusted even when the secondary-air injection ports 30A are each divided into a plurality of ports to provide multiple stages.
(102) The above-described first and second embodiments are not limited to separate use but may also be used in combination. In a solid-fuel-fired burner 20B shown in
(103) Since the thus-configured solid-fuel-fired burner 20B can decrease the amount of NOx through the internal flame stabilization and also can adjust the diffusion speed of secondary air to optimize air diffusion in the flame, the required amount of air for combustion of volatile components and char can be supplied at an appropriate timing. In other words, by performing the internal flame stabilization and the secondary-air diffusion speed adjustment, a further decrease in the amount of NOx can be achieved due to the synergy of the two.
(104) Note that the cross-sectional shape and the arrangement of the splitting members 24, the presence or absence of the flow adjustment mechanism 25, the division count of the secondary-air injection port 30A, and the presence or absence of the lateral secondary-air ports 34L and 34R are not limited to those in the configurations shown in the figures, and a configuration in which the above-described items are appropriately selected and combined can be used.
(105) Further, in the embodiment and the modifications in which the multi-stage secondary-air injection ports 30A are used, some of the secondary-air injection ports 30A can be used as oil ports.
(106) Specifically, in a solid-fuel-fired boiler such as the tangential firing boiler 10, an operation performed using gas or oil as fuel is necessary to start up the boiler, thus requiring an oil burner for injecting oil to the furnace 11. Then, in a start-up period requiring the oil burner, the outer secondary-air ports 33a and 33b of the multi-stage secondary-air injection ports 30A are temporarily used as oil ports, for example, and thus, it is possible to decrease the number of ports used in the solid-fuel-fired burner, reducing the height of the boiler.
(107) Next, a solid-fuel-fired burner suitable for use in a wall firing boiler will be described with reference to
(108) In a solid-fuel-fired burner 20C shown in the figure, a secondary-air injection port 30B that includes a plurality of concentric ports is provided at the outer circumference of a coal primary port 22A having a circular shape in cross section. The secondary-air injection port 30B shown in the figure is constituted of two stages, i.e., an inner secondary-air injection port 31 and an outer secondary-air injection port 33, but the configuration of the secondary-air injection port 30B is not limited thereto.
(109) Further, a total of four splitting members 24 in two different (vertical and horizontal) directions are arranged in a grid-like pattern at the center of the outlet of the coal primary port 22A. Note that the number of the splitting members 24, the arrangement thereof, and the cross-sectional shape thereof described in the first embodiment can be applied to the splitting members 24 used in this case.
(110) Since the thus-configured solid-fuel-fired burner 20C gradually supplies secondary air, it does not provide excessive reducing atmosphere but generally provides a short flame and a strong reducing atmosphere, thereby decreasing sulfide corrosion etc. caused by produced hydrogen sulfide.
(111) In this way, in the solid-fuel-fired burners of the above-described embodiments and modifications, since the splitting members arranged in a plurality of directions that function as the internal flame stabilizing mechanism are provided at the outlet opening of the pulverized-coal burner, the flow path of powdered fuel and air is divided to disturb the flow thereof, in the vicinity of the center of the outlet opening of the fuel burner where the splitting members cross. Since this disturbance facilitates mixing and diffusion of air even in the flame, and further, the splitting members divide the ignition surface to make it easy for oxygen to come into the center portion of the flame, the ignition position comes close to the center of the flame, decreasing the amount of unburned fuel. Specifically, since internal ignition is effectively performed by using oxygen in the flame center portion, reduction rapidly proceeds in the flame, and, as a result, the amount of NOx produced eventually emitted from the solid-fuel-fired boiler having the solid-fuel-fired burner is decreased.
(112) Further, when the secondary-air injection ports are made to provide multiple stages to adjust the injection of secondary air, concentration of the secondary air at the outer circumference of the flame can be prevented or suppressed, thereby suppressing the high-temperature oxygen remaining region formed at the outer circumference of the flame, decreasing the amount of nitrogen oxide (NOx) produced.
(113) Further, since the solid-fuel-fired burner and the solid-fuel-fired boiler having the solid-fuel-fired burner according to the present invention can perform powerful ignition in the flame and can increase the air ratio in the burner section, it is possible to decrease the excess air rate in the entire boiler to approximately 1.0 to 1.1, thus leading to a boiler-efficiency improving effect. Note that a conventional solid-fuel-fired burner and a conventional solid-fuel-fired boiler are usually operated at an excess air rate of approximately 1.15, and thus, the air ratio can be decreased by approximately 0.05 to 0.15.
(114)
(115)
(116) In this experiment, the amounts of NOx produced in Comparative Example 1 (a/b=0.77) and Comparative Example 2 (a/b=0.4) were measured with the same flow velocity of primary air and pulverized coal, the same flow velocity of secondary air, and the same air distribution between primary air and secondary air.
(117) Here, in the coal primary port 22 used in Comparative Example 1, an inverted core 26 serving as an obstacle is disposed in the flow path, and therefore, pulverized coal flows out with a width b that approximately matches the width of the inner wall of the inverted core 26. On the other hand, in the coal primary port 22 used in Comparative Example 2, pulverized coal flows along the inner wall of a flow path having no obstacle and flows out with a width b that approximately matches the width of the flow path. Therefore, even with the same flame stabilizer position a and the same inner diameter of the coal primary ports 22, the presence or absence of an obstacle causes a difference in the actual pulverized-coal flow width b, which is the denominator, and, as a result, the amount of NOx produced is different.
(118) In other words, the experimental result shown in
(119) Specifically, according to this experimental result, it is understood that, when the ratio (a/b) of the width a of the splitting members to the actual pulverized-coal flow width b is decreased from 0.77 to 0.4, the relative value of the amount of NOx produced is decreased to 0.75, leading to an approximately 25% decrease. In other words, it is understood that, optimizing the width a of the splitting members functioning as the internal flame stabilizing mechanism is effective to decrease NOx in the solid-fuel-fired burner and the solid-fuel-fired boiler.
(120) At this time, if drifts occur when the flow adjustment mechanism 25 is not provided, the positions of the splitting members may be at an outer side with respect to a flow of pulverized coal, resulting in an increase in NOx. Thus, the flow adjustment mechanism is important.
(121)
(122) According to this experimental result, the larger the split occupancy is, the smaller the amount of NOx produced is; and therefore, it is understood that installation of splitting members is effective to decrease NOx.
(123) On the other hand, according to the above-described experimental result shown in
(124)
(125) According to the experimental result, the relative value of the amount of unburned fuel produced when the crossed split is used is 0.75 relative to the amount of unburned fuel produced when the one-direction split is used, and it is understood that the amount of unburned fuel produced is decreased by approximately 25%. Specifically, the crossed split, in which the splitting members are arranged in a plurality of directions, is effective to decrease the amount of unburned fuel in the solid-fuel-fired burner and the solid-fuel-fired boiler.
(126) From the experimental result shown in
(127) On the other hand, it is conceivable that the amount of unburned fuel is higher when the one-direction split is used because air is supplied to the outer side of the flame, thus delaying air diffusion into the flame formed at the inner side.
(128) An experimental result shown in
(129) Further, this experimental result is obtained through comparison at the same amount of unburned fuel, and the air ratio (the ratio of the amount of injected air that is obtained by subtracting the amount of injected additional air from the total amount of injected air, relative to the total amount of injected air) in the region from the burner section to the AA section is set to 0.8 in the conventional technology and is set to 0.9 in the present invention. The total amount of injected air used herein is an actual amount of injected air determined in consideration of the excess air rate. Note that when the additional-air injection rate is set to 30%, and the excess air rate is set to 1.15, the air ratio in the region from the burner section to the AA section is approximately 0.8 (the air ratio in the region from the burner section to the AA section=1.15(10.3)0.8).
(130) According to this experimental result, the amount of NOx eventually produced from the AA section is decreased to 0.6, a 40% decrease compared with the conventional technology. It is conceivable that this is because the present invention employs internal flame stabilization by arranging splitting members in a plurality of directions to further enhance ignition by the splitting members, thereby producing NOx in the flame and effectively reducing the NOx.
(131) Furthermore, in the present invention, since mixing in the flame is excellent, the combustion approaches premix combustion, providing more uniform combustion, and thus, it is confirmed that a sufficient reducing capability is afforded even at an air ratio of 0.9.
(132) Specifically, in the conventional technology, since a high-temperature high-oxygen region is formed at the outer circumference of the flame, and thus, approximately 30% of additional air injection (AA) is required to sufficiently reduce NOx, it is necessary to decrease the air ratio in the region from the burner section to the AA section to approximately 0.8. Therefore, since approximately 30% of the total amount of injected air, determined in consideration of the excess air rate, is injected into the AA section, NOx is produced also in the AA section.
(133) However, in the present invention, since combustion can be performed even at the air ratio of approximately 0.9 in the region from the burner section to the AA section, the amount of injected additional air can be decreased to approximately 0 to 20% of the total amount of injected air, determined in consideration of the excess air rate. Therefore, the amount of NOx produced in the AA section can also be suppressed, thereby eventually allowing an approximately 40% decrease in the amount of NOx produced.
(134) In
(135) In the experimental result of the present invention, the amount of NOx produced is increased to 1 or more around the air ratio of 0.8 because NOx is produced due to the injection of additional air.
(136) Further, the upper limit of the air ratio differs depending on the fuel ratio: it is 0.95 when the fuel ratio is 1.5 or more, and it is 1.0 when the fuel ratio is less than 1.5. The fuel ratio in this case is the ratio of fixed carbon to volatile components (fixed carbon/volatile components) in fuel.
(137) In this way, according to this embodiment, described above, the pulverized-coal burner 21, which has internal flame stabilization, and the secondary-air injection ports 30, which do not perform flame stabilization, are provided, and the air ratio in the pulverized-coal burner 21 is set to 0.85 or more, preferably, to 0.9 or more, thereby decreasing the amount of injected additional air in the AA section 14 and also decreasing the amount of NOx produced in the AA section 14. Further, since the high-temperature oxygen remaining region H formed at the outer circumference of the flame is suppressed, and NOx produced in the flame, in which combustion approaching premix combustion is achieved, is effectively reduced, the amount of NOx eventually emitted from the AA section 14 is decreased by a decrease in the amount of NOx reaching the AA section 14 and by a decrease in the amount of NOx produced in the AA section 14 due to the injection of additional air.
(138) As a result, in the solid-fuel-fired burner 20 and the tangential firing boiler 10, the amount of eventually produced NOx to be emitted from the AA section 14 is decreased.
(139) Further, by using a solid-fuel-fired burner operating method in which the operation is performed with the air ratio in the pulverized-coal burner 21 set to 0.85 or more, the amount of air (the amount of injected additional air) in the AA section 14 is decreased compared with a case in which the air ratio is 0.8, for example, and thus, the amount of NOx eventually produced is decreased in the AA section 14 where the amount of injected additional air is decreased.
(140) Note that the present invention is not limited to the above-described embodiments, and appropriate modifications can be made without departing from the scope thereof. For example, the powdered solid fuel is not limited to pulverized coal.
REFERENCE SIGNS LIST
(141) 10 Tangential firing boiler 11 Furnace 12 Burner section 14 Additional-air injection section (AA section) 20, 20A-20C Solid-fuel-fired burner 21 Pulverized-coal burner (Fuel burner) 22 Coal primary port 23 Coal secondary port 24, 24A, 24B Splitting member 25 Flow adjustment mechanism 30, 30A Secondary-air injection port 31, 31a, 31b Inner secondary-air port 32a, 32b Middle secondary-air port 33, 33a, 33b Outer secondary-air port 34L, 34R Lateral secondary-air port 40, 41 Damper F Flame H High-temperature oxygen remaining region