METHOD FOR STARTING A TURBINE IN A PUMP MODE
20220389897 · 2022-12-08
Inventors
Cpc classification
F03B3/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03B3/183
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03B15/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03B15/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F03B3/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03B15/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention concerns a method for starting a hydroelectric turbine (10) in a pumping mode, said turbine being provided with a runner (6) mechanically coupled to a shaft line (8) and a variable speed electric motor connected to a grid, a distributor (4) comprising guide vanes to control a flow of water to said runner, the method comprising: a) a step of operating the variable speed motor at least partly at fixed speed, said guide vanes being only partially opened, and of defining or calculating: data of a plurality of hydraulic characteristics (C.sub.1, C.sub.2, C.sub.i) of the turbine for an operation without cavitation; data of an operation range of the electric motor, giving the speed of the motor as a function of its power; b) then a step of operating the turbine in a power control mode.
Claims
1. Method for starting a hydroelectric turbine in a pumping mode, said turbine being provided with a runner mechanically coupled to a shaft line and a variable speed electric motor connected to a grid, a distributor comprising guide vanes to control a flow of water to said runner, the method comprising: a) a step of operating the variable speed motor at least partly at fixed speed, said guide vanes being only partially opened, and of defining or calculating: data of a plurality of hydraulic characteristics of the turbine for an operation without cavitation; data of an operation range of the electric motor, giving the speed of the motor as a function of its power; b) then a step of operating the turbine in a power control mode
2. Method according to claim 1, the fixed speed of step a) being defined as the speed at which data of one of said hydraulic characteristics is equal to, or has an intersection with, data of said operation range of the electric motor.
3. Method according to claim 2, the fixed speed of step a) being defined as the speed at which data of one of said hydraulic characteristics is equal to, or has an intersection with, data of said operation range of the electric motor, for the lowest possible head.
4. Method according to claim 1 the fixed speed of step a) being the lowest speed of the operation range of the electric motor.
5. Method according to claim 4, step a) comprising, after operating the variable speed motor at fixed speed, varying the speed of the motor and the power absorbed by the motor according to the low speed side of the operation range of the electric motor.
6. Method according to claim 1, step b) comprising operating the turbine according to one of said hydraulic characteristics of the turbine.
7. Method according to claim 1, step a) having a duration of at least one minute.
8. Method according to claim 1, steps a) and b) being performed under the control of a computer memorizing speed and/or power data and/or opening data of the guide vanes.
9. Method according to claim 1, said grid having an unstable frequency.
10. A hydroelectric turbine provided with a runner mechanically coupled to a shaft line and a variable speed electrical motor, said turbine further comprising a distributor comprising guide vanes to control a flow of water to said runner, said turbine further comprising a controller configured to start said hydroelectric turbine so as to implement a method according to claim 1.
11. A hydroelectric turbine, according to claim 10, wherein said turbine is of the pump-turbine and/or Francis or Kaplan or bulb turbine type.
12. A hydroelectric turbine according to claim 10, said turbine being connected to a grid having a variable frequency.
13. A computer program comprising instructions for implementing a method according to claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0043] Other characteristics and advantages shall appear in the following description of embodiments of the method for starting a hydroelectric turbine according to the invention, given by way of non-limiting examples, in reference to the annexed drawings wherein:
[0044]
[0045]
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[0052]
DETAILED DESCRIPTION OF SPECIFIC EMBODIMENTS
[0053] An example of a hydroelectric turbine 10 to which the invention can be applied is illustrated on
[0054] Turbine 10 comprises a runner 2, a distributor 4 (which comprises guide vanes), a draft tube 6 and a shaft line 8. A spiral case 12 guides a flow of water from a duct 13 connected to a main inlet valve 14 and to the distributor, downstream of a penstock.
[0055] Via the shaft line 8 the runner 2 is mechanically coupled to the rotor of an electric motor (not illustrated on
[0056] The electric motor is a variable speed motor (or an asynchronous motor), not a synchronous type motor. Its speed can for example vary in a range of ±10% (other values possible, for example +/−15%, +/−20%, or even more, up to ±100%) of a given synchronous speed S. Its speed can thus vary between 2 values S.sub.1 and S.sub.2, S.sub.1 being the minimum operation speed and S.sub.2 being the maximum operation speed of the electrical machine. It has operation limits, or an operation characteristic, given by a curve as illustrated on
[0057] The synchronous speed (SyncSpeed) is the speed of the rotor that would correspond to the grid frequency of a synchronous machine. It can be calculated, for example by a controller or a computer system or by the means 16 described below, preferably permanently or regularly, based on a measurement of the grid frequency Freq (in Hz) and on the number Np of pairs of poles of the electrical machine:
SyncSpeed=Freq*60/Np.
[0058] When frequency Freq varies, the synchronous speed also varies, and the electrical operation limits S.sub.1 and S.sub.2 as well. For a given electric motor, the maximum available speed range is a given percentage around the synchronous speed, for example +/−10% of said synchronous speed (or +/−20%, or even more, up to ±100%).
[0059] On
[0060] The area 21 may have different shapes, one example of another shape being illustrated on
n11=N*D/(H).sup.1/2 (1)
p11=P/D.sup.2/H.sup.3/2 (2)
[0061] where N is the unit speed (in rpm), P is the mechanical power (in MW), D (expressed in m) is the turbine diameter (used for conversion between physical and reduced values), and H is the Head (difference of pressure between inlet and outlet of the turbine, in m-equivalent of water column, so-called net head). n11 and p11 can be calculated, for example by a controller or a computer system or by the means 16 described below, preferably permanently or regularly, based on measurements of H, N and P.
[0062] The above eq. (1) leads to H=N.sup.2*D.sup.2/n11.sup.2 (1′) and the above eq. (2) leads to P=p11*D.sup.2*H.sup.3/2 (2′), which gives, using (1′): P=p11/n11.sup.3*D.sup.5*N.sup.3.
[0063] For a given turbine a curve or a 2D law (hydraulic characteristic, see the example of
[0064] This curve, or a corresponding set of data, extends between a first extreme point (n11.sub.min, p11.sub.min), under which cavitation effects occur, and a second extreme point (n11.sub.max, p11.sub.max) beyond which cavitation effects occur. In other words, for a given turbine and for a given reduced speed between n11.sub.min and n11.sub.max, there is one reduced power for an operation without cavitation, which corresponds to a certain head H. Such a hydraulic characteristic, or data of said hydraulic characteristic, define(s) the operation points or the operation range of a given machine at which hydraulic operation is optimal (best or maximum hydraulic efficiency) for a given head H. Hydraulic efficiency can be defined as the ratio between hydraulic power (delivered by the turbine in pump mode) versus mechanical power (provided to the turbine in pump mode).
[0065] Connection between mechanical and electrical power is given by an estimation of the efficiency of the electrical part, which can be estimated or calculated by means of a 3D law, or a set of data corresponding to that law, or following that law, that gives the mechanical power estimate versus electrical power and turbine speed. Preferably, this efficiency of the electrical part is computed, for example permanently or regularly, by a controller or a computer system programmed for computing said efficiency, for example by the means 16 described below. This 3D law results from the representation of the electrical power versus the mechanical power at a given rotation speed. For instance, on
[0066] As illustrated on
[0067] In an embodiment, these control means or this control system comprise(s): [0068] a first unit, or unit control system (UCS) 16a, in charge of the overall operation of the whole system, in particular the distributor and the motor 20; [0069] a second unit 16b (so called speed/power optimizer), which acts as the master for the control of a variable speed unit: based on the orders received from the control unit 16a, unit 16b generates the power and speed commands to both controllers 16c.sub.1 (so called inverter-voltage controller, or IVC) and 16c.sub.2 (so called turbine governor, or TEG) directly in charge of the process control: [0070] controller 16c.sub.1 is for controlling the electrical part (it adjusts the electrical torque, and thus the speed of the rotor and/or the electrical power), which, in turn, controls the voltage source inverter; indeed, electrical torque control can result in speed or power control depending on the control mode of the IVC. The second unit 16b decides what type of control the IVC shall perform (speed or power), [0071] turbine governor 16c.sub.2 controls the hydraulic part, in particular the opening or the closing of the guide vanes. Like for the IVC, the second unit 16b decides what type of control the TEG 16c.sub.2 shall perform (opening control in pump operation mode).
[0072] In power control mode, power is controlled by the electrical controller. Best efficiency is obtained by means of the opening of the vanes that is set according to the speed (see
[0073] Sensors can be implemented to measure speed (for example by measuring the speed of the mechanical shaft (hydraulic turbine) to which the rotor is connected), frequency and voltage of the grid and these measurements are input to the system 16. The regulations are performed with control loops.
[0074] Head (or pressure difference) can also be measured; preferably, this measurement is as much as possible representative of the net head (i.e. difference between the very inlet and very outlet of the machine) and preferably integrates pressure difference, elevation difference and kinetic difference between inlet and outlet of the turbine.
[0075] Said control means also have one or more memory/memories to memorize data related to the electrical operation limits, or operation characteristic (for example: data representative of curves like the one of
[0076] The control means 16 and/or each of the means 16c.sub.1, 16c.sub.1 can comprise one or more processor(s) comprising or memorizing instructions, or is programmed or configured, to implement a method according to the present invention, for example based on one or more set(s) of the previously mentioned memorized data.
[0077] The whole system can be used for producing electricity or for pumping water with help of the electric motor (controlled by the controller 16c.sub.1 in the embodiment of
[0078]
[0079] Preferably, the power and the pressure are adapted so that the turbine is operated in an optimal operation field 22. This field is limited by two hydraulic limits C.sub.p, C.sub.s (which can for example correspond to cavitation limits, beyond which cavitation appears, either under the upper hydraulic limit (the cavitation suction side) or above the lower hydraulic limit (the cavitation pressure side) of each blade of the runner) and by two minimum and maximum electrical slips or curves C.sub.min and C.sub.max, beyond which the electrical machine cannot be operated in term of speed slip allowance.
[0080] This field 22 has a lowest pressure (H.sub.1), under which an optimal operation of the system in not possible. The control system 16, monitors, for example at regular intervals, electrical and hydraulic constraints for operating the turbine (in regard of current conditions) and thus can detect if there is a solution to operate or not in optimal operation.
[0081] For each head value H, the power values given by the cavitation pressure side C.sub.s, resp. C.sub.p correspond to the power p11.sub.min of the lowest point (n11.sub.min, p11.sub.min) of the curve of
[0082] The minimum and maximum electrical slips or curves C.sub.min and C.sub.max, are given by the electrical limits of the electrical motor.
[0083] On
[0084] Every limit curve C.sub.s, C.sub.p, C.sub.min and C.sub.max, or data of said curves or representing said curves, can be, preferably permanently or regularly, computed by the system 16, for example programmed for computing said curves or data representative of said curves, based on data that are provided, in particular on current measurements: [0085] C.sub.s, resp. C.sub.p, can be calculated or estimated by the law which gives p11 versus n11 ; Current head H.sub.2 is measured for example constantly or at regular intervals, and is used for conversion to mechanical power (in MW) and speed (in rpm); for current head H.sub.2 the absorbed electrical power can vary between a maximum and a minimum in order to keep the system in the optimal operation field 22; [0086] C.sub.min and C.sub.max can be calculated or estimated by the law that gives the speed slip (between rotor and stator) versus electrical power (see
[0087] Efficiency estimation (as mentioned above) is also used to make the conversion between mechanical and electrical values. At low pressure (H<H.sub.1), the system is operated in non-optimal conditions in the field 24. This field should be avoided because it does not correspond to the expected or required working conditions of a turbine in pump operation mode.
[0088] According to the invention, upon starting the system in a pump mode, the motor is first operated in said non optimal field 24 and then operates in said optimal operation field 22. In particular, said processor or computer 16 is configured or programmed so as to implement a first process step, wherein the motor is first operated in non-optimal conditions for the pump (hydraulic part; in field 24, see
[0089] In particular, said control means or controller or computer 16 can be configured or programmed so as to implement a process according to the invention, in particular in order: [0090] a) to partially open the guide vanes so that the speed of the electric motor is controlled and kept at a fixed speed; [0091] b) then to further open the guide vanes of the distributor, the turbine being preferably operated in a power control mode.
[0092] During step a), the speed of the electric motor can be controlled and kept at a fixed speed until, for example, the electrical power absorbed by the turbine is approximately equal to a power for a hydraulic optimal working mode or is approximately equal to a power of a power control mode or until the pressure difference is sufficient for the system to be operated in the optimal operation field 22.
[0093]
[0094] Each of curves C.sub.0, C.sub.1 and C.sub.2, or its data, is a hydraulic characteristic and represents, for a given head H, H.sub.1, H.sub.2, (H.sub.2>H.sub.1), the variations of the speed N as a function of the power P absorbed by the turbine for an optimal operation of the turbine (maximum hydraulic efficiency).
[0095] Each hydraulic characteristic, or data of said hydraulic characteristic, defines a safe operation of the machine (without cavitation) and for maximal hydraulic efficiency. In an optimal operation mode the machine is not operated outside such a characteristic. Each hydraulic characteristic (like curves C.sub.0, C.sub.1, C.sub.2 etc), or data of said hydraulic characteristic, can be defined by the 2 dimension law that provides the power P versus the speed N, as already explained above.
[0096] C.sub.0 also corresponds to an optimal operation of the unit, but at a head which is too low to find a possibility to operate the machine within the electrical limits. C.sub.0 can be calculated or computed by means of a 2D law (p11 versus n11) but the resulting computation will lead to speeds that are not attainable due to electrical limits.
[0097] On
[0098] A set of such curves C.sub.i (i>1) representing such hydraulic characteristic, or data related to such curves, can be calculated and/or memorized by the control means 16. For example, the above mentioned 2 dimension law defines a function y=f(x) by means of a set of points (in x and y) that define straight sections (by means of linear interpolation between 2 consecutive points) and this set of points that can be memorized and/or calculated by the control means 16.
[0099] It has to be noted that mechanical power varies according to the opening of the guide vanes, thus affecting electrical power (that is represented on the graph). When electrical power is being controlled by the IVC, opening of the guide vanes affects absorbed mechanical power. There is an impact on the speed but electrical power is not affected since it is controlled by the IVC. Besides, the limits can be computed, for example constantly or at regular intervals, since they vary according to the head, and/or the frequency, and/or the voltage, etc.
[0100] According to an embodiment of the invention, starting from state B on
[0101] Alternatively, it is possible to start from the minimum operation speed S.sub.1 given by the lowest electrical limit until the speed and power are those of state D.sub.0. The state of the system first follows a path 200 (see
[0102] As pressure increases (because more water is pumped), the optimal curve C.sub.1 can vary and other states of the system, like state D (
[0103] During step a (for example from state B to state D.sub.0), the speed is kept at a low value by a limited opening of the guide vanes, for example as explained below in connection with
[0104] Based on the hydraulic characteristic (like the curves C.sub.1, C.sub.2 etc) and the electrical limits of the electric motor, the minimal operation speed of the turbine (which is the speed that will be maintained during phase a, for example between B and D.sub.0) can be evaluated or calculated; it is for example the speed at which the high speed side of one of the hydraulic characteristic intersects the electrical limit; in other words, it gives the solution for meeting both the hydraulic constraints (hydraulic characteristics) and for operating in the electrical operation area (inside the electrical limits) at the lowest possible head.
[0105]
[0106] On
[0107] P=a.Math.N+b, which corresponds to the straight section I of the electrical limit (P=power, N=speed, a and b are coefficient of the straight section; if this straight sections I extends between (N1,P1) and (N2,P2), a and b can be obtained by:
a=(P1−P2)/(N1−N2)
b=(P2*N1−P1*N2)/(N1−N2);
[0108] P1 and P2 are mechanical powers; they are converted from the electrical limit (electrical powers) to mechanical power by means of the efficiency estimate (between mechanical and electrical power);
[0109] P=p11/n11.sup.3*D.sup.5*N.sup.3 p11, n11, D, H and N are defined above in this description.
[0110] In both cases (
[0111] In case the above mentioned alternative is performed, no such calculation of the operation speed is performed, since the state of the system follows the electrical limit.
[0112] It has also to be noted that in both cases the minimal operation speed can vary since the electrical limits vary according to grid frequency and possibly according to other electrical conditions such as grid voltage. For this reason, the system 16 calculates, preferably constantly or regularly, the electrical limits and the intersection with the hydraulic characteristics. During the process, D.sub.0 can vary and the speed from B to D.sub.0 is adapted accordingly.
[0113] The opening of the guide vanes is controlled based on curves, or on data of said curves, like those of
[0114] Gamma versus n11 (in
[0115] For optimal operation, when operation is possible between authorized cavitation limits, gamma vs n11 is determined for having turbine operation on the envelope curve.
[0116] For non-optimal operation (when operation point cannot be performed on the envelope curve due to upper hydraulic limit in the plan Q11/n11 vs n11) gamma vs n11 is determined so that the turbine operates along the lower hydraulic limit in the plan n11 vs Q11/n11 (based on the data set of the characteristics of the pump), or according to data of said lower hydraulic limit, as illustrated on
[0117] Gamma gives the opening of the water inlet, given in percentage (0% for full closure to 100% for maximal attainable opening) or in degree corresponding to the angle of the guide vane.
[0118] During step b of a method according to the invention, the opening of the guide vanes follows curve C.sub.op, which avoids any cavitation effect. During step a, the opening of the guide vanes follows curve C.sub.nop. Such curves—or data related to them—can be memorized in a memory of the control means 16. The initial state B of step a) can be reached after: [0119] a first speed increase from state A (at which the unit is synchronized to the grid, the speed in state A being the synchronization speed) to state A″; [0120] a first power increase from state A″ to state A′, watering of the unit being performed during this part of the process with the guide vanes still being closed; [0121] and a second speed increase from state A′ to state B. The guide vanes are still closed in state B, the turbine being watered; then, from B to D.sub.0, they are opened.
[0122] In case the above mentioned alternative is performed, the initial state B.sub.0 of step a) can be reached after: [0123] a speed increase from state A (at which the unit is synchronized to the grid, the speed in state A being the synchronization speed) to speed S.sub.1; [0124] a power increase along the electrical limit, at constant speed S.sub.1, watering of the unit being performed during this part of the process with the guide vanes still being closed.
[0125] Transition between stages A″ and A′ (watering) does not necessarily occur at speed S.sub.1 (which is the minimum allowed speed by the electrical components). This watering speed can be a fixed speed (independent of head, frequency, etc). Preferably transition A″/A′ always occurs at the same speed. When watering is finished, speed is first controlled (with the guide vanes fully closed) either at S1 (alternative of path 200) or to the speed corresponding to D.sub.0 (path 100).
[0126] An advantage of the invention is to be able to cope with variable grid conditions, in particular with a variable grid frequency. If the grid frequency varies, the various parameters and functions, in particular the electrical limits (