Hydraulic system and method for controlling an implement of a working machine
10280948 · 2019-05-07
Assignee
Inventors
Cpc classification
F15B11/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E02F9/265
FIXED CONSTRUCTIONS
F15B2211/5159
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/78
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/205
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B1/021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B1/033
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E02F9/2203
FIXED CONSTRUCTIONS
F15B2211/426
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E02F3/7663
FIXED CONSTRUCTIONS
F15B2211/212
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E02F9/2883
FIXED CONSTRUCTIONS
E02F3/32
FIXED CONSTRUCTIONS
E02F9/264
FIXED CONSTRUCTIONS
F15B2211/7128
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/5158
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B11/028
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E02F3/431
FIXED CONSTRUCTIONS
E02F3/847
FIXED CONSTRUCTIONS
F15B2211/20546
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/455
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E02F9/2217
FIXED CONSTRUCTIONS
E02F3/401
FIXED CONSTRUCTIONS
F15B2211/6654
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/526
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/7053
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E02F3/34
FIXED CONSTRUCTIONS
F15B2211/6658
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/625
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/46
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/6313
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E02F9/2271
FIXED CONSTRUCTIONS
F15B2211/3127
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/71
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F15B11/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E02F3/84
FIXED CONSTRUCTIONS
F15B11/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E02F3/34
FIXED CONSTRUCTIONS
F15B1/033
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B1/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E02F3/43
FIXED CONSTRUCTIONS
Abstract
A hydraulic system is provided for a working machine that includes a hydraulic cylinder for raising and lowering an implement. The hydraulic system includes a sensor for measuring a pressure in the hydraulic cylinder; and a control unit for controlling the movement of the hydraulic cylinder; wherein the control unit is configured to compare a pressure value measured by the sensor with a preset target pressure level range and to control the pressure in the hydraulic cylinder to be within the preset target pressure level range by adding or draining hydraulic fluid to/from a pressure side of the hydraulic cylinder for maintaining a substantially constant ground contact force between the implement and the ground.
Claims
1. A hydraulic system for a working machine comprising a hydraulic cylinder for raising and lowering an implement, the hydraulic system comprising a sensor for measuring a pressure in the hydraulic cylinder; a control unit for controlling the movement of the hydraulic cylinder; and a hydraulic accumulator unit arranged in fluid communication with a pressure side of the hydraulic cylinder and the sensor; wherein the control unit is configured to compare a pressure value measured by the sensor with a preset target pressure level range and to control the pressure in the hydraulic cylinder to be within the preset target pressure level range by adding or draining hydraulic fluid to/from the pressure side of the hydraulic cylinder solely by receiving hydraulic fluid from the hydraulic accumulator unit or by, providing hydraulic fluid to the hydraulic accumulator unit for maintaining a substantially constant ground contact force between the implement and the ground.
2. The hydraulic system according to claim 1, wherein the sensor is in fluid communication with the pressure side of the hydraulic cylinder and electrically connected to the control unit.
3. The hydraulic system according to claim 1, wherein the pressure side of the hydraulic cylinder is a piston side of the hydraulic cylinder, wherein hydraulic fluid is added or drained to/from the piston side of the hydraulic cylinder for maintaining the substantial constant ground contact force between the implement and the ground.
4. The hydraulic system according to claim 3, wherein the control unit is configured to control a control valve such that hydraulic fluid is drained from the piston side of the hydraulic cylinder if the measured pressure value is above the preset pressure level range.
5. The hydraulic system according to claim 3, wherein a piston side sensor valve is arranged In fluid communication with the piston side of the hydraulic cylinder and the sensor.
6. The hydraulic system according to claim 5, wherein the control unit, is configured to position the piston side sensor valve and a piston rod side drain valve in an open state when adding or draining hydraulic fluid to/from the piston side of the hydraulic cylinder, and wherein the piston rod side drain valve is arranged in fluid communication with the piston rod side of the hydraulic cylinder and a drain tank.
7. The hydraulic system according to claim 3, wherein a piston rod side drain valve is arranged in fluid communication with the piston rod side of the hydraulic cylinder and a drain tank.
8. The hydraulic system according to claim 3, wherein a piston rod side sensor valve is arranged in fluid communication with the piston rod side of the hydraulic cylinder and the sensor.
9. The hydraulic system according to claim 8, wherein the control unit is configured to position the piston rod side sensor valve and a piston side drain valve in an open state when adding or draining hydraulic fluid to/from the piston rod side of the hydraulic cylinder, and wherein the piston side drain valve is arranged in fluid communication with the piston side of the hydraulic cylinder and a drain tank.
10. The hydraulic system according to claim 3, wherein a piston side drain valve is arranged in fluid communication with the piston side of the hydraulic cylinder and a drain tank.
11. A hydraulic system for a working machine comprising a hydraulic cylinder for raising and lowering an implement, the hydraulic system comprising a sensor for measuring a pressure in the hydraulic cylinder; a control unit for controlling the movement of the hydraulic cylinder; and a hydraulic accumulator unit arranged in fluid communication with a pressure side of the hydraulic cylinder and the sensor; wherein the control unit is configured to compare a pressure value measured by the sensor with a preset target pressure level range and to control the pressure in the hydraulic cylinder to be within the preset target pressure level range by adding or draining hydraulic fluid to/from the pressure side of the hydraulic cylinder by receiving hydraulic fluid from the hydraulic accumulator unit or by providing hydraulic fluid to the hydraulic accumulator unit for maintaining a substantially constant ground contact force between the implement and the ground, wherein the pressure side of the hydraulic cylinder is a piston side of the hydraulic cylinder, wherein hydraulic fluid is added or drained to/from the piston side of the hydraulic cylinder for maintaining the substantial constant ground contact force between the implement and the ground, and wherein the control unit is configured to control a control valve such that a pump unit adds hydraulic fluid to the piston side of the hydraulic cylinder if the measured pressure value is below the preset pressure level range.
12. A hydraulic system for a working machine comprising a hydraulic cylinder for raising and lowering an implement, the hydraulic system comprising a sensor for measuring a pressure in the hydraulic cylinder; a control unit for controlling the movement of the hydraulic cylinder; and a hydraulic accumulator unit arranged in fluid communication with a pressure side of the hydraulic cylinder and the sensor; wherein the control unit is configured to compare a pressure value measured by the sensor with a preset target pressure level range and to control the pressure in the hydraulic cylinder to be within the preset target pressure level range by adding or draining hydraulic fluid to/from the pressure side of the hydraulic cylinder by receiving hydraulic fluid from the hydraulic accumulator unit or by providing hydraulic fluid to the hydraulic accumulator wilt for maintaining a substantially constant ground contact force between the implement and the ground, wherein the pressure side of the hydraulic cylinder is a piston rod side of the hydraulic cylinder, wherein hydraulic fluid is added or drained to/from the piston rod side of the hydraulic cylinder for maintaining the substantial constant ground contact force between the implement and the ground.
13. The hydraulic system according to claim 12, wherein the control unit is configured to control a control valve such that a pump unit adds hydraulic fluid to the piston rod side of the hydraulic cylinder if the measured pressure value is below the preset pressure level range.
14. The hydraulic system according to claim 12, wherein the control unit is configured to control a control valve such that hydraulic fluid is drained from the piston rod side of the hydraulic cylinder if the measured pressure value is above the preset pressure level range.
15. A control unit for controlling an implement of a working machine comprising a hydraulic cylinder for raising and lowering the implement, a sensor for measuring a pressure in the hydraulic cylinder, and a hydraulic accumulator unit arranged in fluid communication with a pressure side of the hydraulic cylinder and the sensor, wherein the control unit is configured to compare a pressure value measured by the sensor with a preset target pressure level range and to control the pressure in the hydraulic cylinder to be within the preset target pressure level range by adding or draining hydraulic fluid to/from a pressure side of the hydraulic cylinder solely by receiving hydraulic fluid from the hydraulic accumulator unit or by providing hydraulic fluid to the hydraulic accumulator unit for maintaining a substantially constant ground contact force between the implement and the pound.
16. A method for controlling an implement of a working machine comprising a hydraulic cylinder for raising and lowering the implement, the method comprising: comparing a pressure value in the hydraulic cylinder with a preset target pressure level range; and controlling the pressure in the hydraulic cylinder to be within the preset target pressure level range by adding or draining hydraulic fluid to/from a pressure side of the hydraulic cylinder solely by receiving hydraulic fluid from a hydraulic accumulator unit or by providing hydraulic fluid to the hydraulic accumulator unit for maintaining a substantially constant ground contact force between the implement and the ground.
17. A control system for a working machine provided with an implement and a hydraulic cylinder for raising and lowering the implement, the control system has a selectable mode for controlling the lift arm, in which selectable mode hydraulic fluid is added or drained to/from a pressure side of the hydraulic cylinder solely by receiving hydraulic fluid from a hydraulic accumulator unit or by providing hydraulic fluid to the hydraulic accumulator unit for maintaining a substantially constant ground contact force between the implement and the ground.
18. The control system according to claim 17, wherein the selectable mode has a first operating mode in which the substantially constant ground contact force being lower than a ground contact force caused by the dead weight of the lift arm and the implement when the implement passively rest against the ground.
19. The control system according to claim 18, wherein hydraulic fluid is configured to be added or drained to/from a piston side of the hydraulic cylinder when the control system is in the first operating mode.
20. The control system according to claim 17, wherein the selectable mode has a second operating mode in which the substantially constant ground contact force being higher than a ground contact force caused by the dead weight of the lift arm and the implement when the implement passively rest against the ground.
21. The control system according to claim 20, wherein hydraulic fluid is configured to be added or drained to/from a piston rod side of the hydraulic cylinder when the control system is In the second operating mode.
22. The control system according to claim 21, wherein the control system is further configured to switch from the first operating mode to the second operating mode by moving a piston rod side drain valve from an open position to a closed position and moving a piston side drain valve from a closed position to an open position, wherein the piston rod side drain valve is arranged in fluid communication with the piston rod side of the hydraulic cylinder and a drain tank and the piston side drain valve is arranged in fluid communication with the piston side of the hydraulic cylinder and the drain tank.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The above, as well as additional features and advantages of the present invention, will be better understood through the following illustrative and non-limiting detailed description of exemplary embodiments of the present invention, wherein:
(2)
(3)
(4)
(5)
DETAIL DESCRIPTION
(6) The present invention will now be described more fully hereinafter with reference to the accompanying drawings, in which exemplary embodiments of the invention are shown. The invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided for thoroughness and completeness. Like reference character refer to like elements throughout the description.
(7) Reference is now made to
(8) The following will now describe the hydraulic system according to example embodiments of the present invention. More specifically, the following will describe the hydraulic system n relation to the hydraulic cylinders 105a, 105b for operation of the lift arm 104 and the implement 103. However, the invention should not be construed as limited to the hydraulic cylinders 105a, 105b for operation of the lift arm 104, the invention works equally as well for the hydraulic cylinder 106 for tilting the bucket 103. However, no further description of the hydraulic cylinder 106 for tilting the bucket 103 as well as the hydraulic cylinders 107a, 107b arranged for turning the wheel loader will be given.
(9) Turning first to
(10) Moreover, the hydraulic system 200 further comprises a sensor 212, a control unit 214 and a hydraulic accumulator unit 216. The sensor 212 is, in the example embodiment depicted in
(11) The control unit 214 is connected to the sensor 212 and to a piston rod side drain valve 218 arranged in fluid communication between the piston rod side 208 of the hydraulic cylinder 105a, 105b and the drain tank 210, as well as connected to a piston side sensor valve 220 arranged in fluid communication between the sensor 212 and the piston side 206 of the hydraulic cylinders 105a, 105b. Furthermore, the control unit is also connected to two valve units 222, 224 for controlling the control valve 204.
(12) It should be understood that the positioning of the sensor 212 in
(13) The hydraulic system 200 depicted in
(14) When the hydraulic system 200 is arranged to execute the first operating mode, the driver of the working machine can provide input to the control unit 214 regarding the desired ground contact force between the implement and the ground that is desired during the operation. This desired ground contact three, which corresponds to a desired pressure in the piston side 206 of the hydraulic cylinders 105a, 105b, is set as a preset target pressure level range, in which range the pressure in the piston side 206 should be maintained during the operation of the first operating mode. The preset target pressure level range can be set by the operator of the working machine via a HMI or the like.
(15) In the first operating mode, the control unit 214 controls each of the piston rod side drain valve 218 and the piston side sensor valve 220 to be positioned in an open state, respectively. Hereby, the piston rod side 208 of the hydraulic cylinders 105a, 105b is connected to the drain tank 210 and the piston side 206 of the hydraulic cylinders 105a, 105b is connected to the sensor 212 and the hydraulic accumulator unit 216. Further, the control unit 21 controls the control valve 204 such that hydraulic fluid can be added to the piston side 206, by moving the control valve 204 to the first valve box 226, or to drain hydraulic fluid from the piston side 206 by moving the control valve 204 to the second valve box 228.
(16) When the working machine is operating in the first operating mode, the pressure in the piston side 206 of the hydraulic cylinders 105a, 105b is continuously measured by means of the sensor 212, which in turn provides a signal to the control unit 214 indicative of the current pressure in the piston side 206. In the event that the working machine is, for example, running over a bump or the like, the pressure in the piston side 206 of the hydraulic cylinders 105a, 105b will decrease such that the force between the implement and the ground will increase. In order to maintain the pressure in the piston side to be within the preset target pressure level range, hydraulic fluid is added to the piston side 206. The hydraulic fluid can be provided from the pump unit 202 via the control valve 204 or from the hydraulic accumulator unit 216. The hydraulic fluid may also be provided from both the pump unit 202 as well as from the hydraulic accumulator unit 216. Hereby, the pressure in the piston side 206 of the hydraulic cylinders 105a, 105b will increase to be within the preset target pressure level range, such that the ground contact force between the implement and the ground is maintained substantially constant.
(17) On the other hand, in the event that the implement will be forced downwards due to e.g. a hole in the ground or the like, the pressure in the piston side 206 of the hydraulic cylinders 105a, 105b will increase and thus the ground contact force between the implement and the ground will be reduced. In order to maintain the pressure in the piston side 206 to be within the preset target pressure level range, hydraulic fluid is drained from the piston side 206 of the hydraulic cylinders 105a, 105b, either to the drain tank 210, the hydraulic accumulator unit 216 or to both the drain tank 210 as well as to the hydraulic accumulator unit 216. Hereby, the pressure in the piston side 206 of the hydraulic cylinders will decrease to be within the preset target pressure level range, such that the ground contact force between the implement and the ground is maintained substantially constant.
(18) Reference is now made to
(19) The difference between the hydraulic system 300 depicted in
(20) When the hydraulic system 300 is arranged to execute the second operating mode, the driver of the working machine can provide input to the control unit in a similar manner as described above for the first operating mode.
(21) In the second operating mode, the control unit 214 controls each of the piston rod side drain valve 218 and the piston side sensor valve 220 to be positioned in a closed state, respectively. Further, the control unit 214 also controls each of the piston rod side sensor valve 302 and the piston side drain valve 304 to be positioned in an opened state, respectively. Hereby, the piston side 206 of the hydraulic cylinders 105a, 105b is connected to the drain tank 210 and the piston rod side 208 of the hydraulic cylinders 105a, 105b is connected to the sensor 212 and the hydraulic accumulator unit 216. Further, the control unit 214 controls the control valve 204 such that hydraulic fluid pan be added to the piston rod side 208 of the hydraulic cylinders 105a, 105b by moving the control valve to the second valve box 228, or to drain hydraulic fluid from the piston rod side 208 of the hydraulic cylinders 105a, 105b by moving the control valve 204 to the first valve box 226.
(22) When the working machine is operating in the second operating mode, the pressure in the piston rod side 208 is continuously measured by means of the sensor 212, which in turn provides a signal to the control unit 214 indicative of the current pressure in the piston rod side 208 of the hydraulic cylinders 105a, 105b. In the event that the working machine is, for example, running over a bump or the like, the pressure in the piston rod side 208 of the hydraulic cylinders 105a, 105b will increase such that the force between the implement and the ground will also increase in order to maintain the pressure in the piston rod side to be within the preset target pressure level range, hydraulic fluid is drained from the piston rod side 208, either to the drain tank 210, the hydraulic accumulator unit 216 or to both the drain tank 210 as well as to the hydraulic accumulator unit 216. Hereby, the pressure in the piston rod side 208 of the hydraulic cylinders 105a, 105b will decrease to be within the preset target pressure level range, such that the ground contact force between the implement and the ground is maintained substantially constant.
(23) On the other hand, in the event that the implement will be forced downwards due to e.g. a hole in the ground or the like, the pressure in the piston rod side 208 of the hydraulic cylinders 105a, 105b will be reduced and thus the ground contact force between the implement and the ground will also be reduced. In order to maintain the pressure in the piston rod side 208 to be within the preset target pressure level range, hydraulic fluid is added to the piston rod side 208, either from the pump unit 202 or from the hydraulic accumulator unit 216, or from both the pump unit 202 and the hydraulic accumulator unit 216. Hereby, the pressure in the piston rod side 208 of the hydraulic cylinders will increase to be within the preset target pressure level range, such that the ground contact force between the implement and the ground is maintained substantially constant.
(24) During operation of the working machine, the operator may switch from the first operating mode to the second operating mode, or vice versa. This can be executed by means of the operator providing input regarding the switch between the modes to a HMI or the like, which is connected to the control unit 214. The following will describe the procedure for switching from the second operating mode to the first operating mode with reference to
(25) As can be seen in
(26) When the operator of the working machine wants to switch from the second operating mode to the first operating mode, the control unit 214 positions the piston rod side sensor valve 302 and the piston side drain valve 304 in, a closed state and positions the piston rod side drain valve 218 and the piston side sensor valve 220 in an open state. Hereby, hydraulic fluid is allowed to pass through the piston rod side drain valve 218 and the piston side sensor valve 220, while being prevented from passing through the piston rod side sensor valve 302 and the piston side drain valve 304. The hydraulic system 300 depicted in
(27) Still further, the operator may also arrange the hydraulic system in a float triode. This float mode allows the ground contact force between the implement and the ground to always correspond to the dead weight of the lift arm and the implement. Positioning the hydraulic system in the float mode is achieved by positioning the piston rod side drain valve 218, the piston side sensor valve 220, the piston rod side sensor valve 302 and the piston side drain valve 304 in a closed state and to position the control valve 204 in the box to the right 229 as depicted in
(28) Moreover, in order to increase the accuracy of the first and second operating modes, the hydraulic system may need to be calibrated from time to time. For the first operating mode, this calibration can be executed by calculating the weight of the lift arm and the implement by receiving a pressure value from the sensor 212 when the first mode is activated and the implement is just above the ground. For the second operating mode, the calibration is executed by calculating the weight of the working machine by receiving a pressure value from the sensor 212 when the second operating mode is activated and the working machine, here in the form of a wheel loader, is lifted such that the front wheels are above the ground and thus only the rear wheels and the implement of the wheel loader is in contact with the ground.
(29) Finally, reference is made to
(30) It is to be understood that the present invention is not limited to the embodiments described above and illustrated in the drawings; rather, the skilled person will recognize that many changes and modifications may be made within the scope of the appended claims.