Method of controlling culture water temperature in a water tank for aquarium fish and a culture water thermostat using a plurality of peltier elements
10278371 ยท 2019-05-07
Assignee
Inventors
Cpc classification
F25B21/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F25B21/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B21/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A01K63/06
HUMAN NECESSITIES
F28F3/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A01K63/02
HUMAN NECESSITIES
Abstract
A peltier device comprises peltier elements specified in cooling or heating temperature, a heating heat sink connected in contact on one side surface of the peltier element, a chilling heat sink connected in contact on the other side surface of the peltier element, and a cooling fan. Using peltier elements each of which is specified in a cooling or a heating activity, a heat exchange efficiency is enhanced thank to a plurality of functions of a single peltier element; thermal radiation is separated by bringing the peltier element into contact with a heating heat sink and a cooling heat sink independently from each other; the surface area in contact with the fluid is maximized through the X shaped aperture formed with four wings protruding from the inner surface of the aperture towards the center part, directly transferring the endothermic and exothermic effects from the Peltier element to the fluid.
Claims
1. A culture water thermostat using a plurality of Peltier elements, characterized in that: each of the plurality of Peltier elements includes an upper surface in thermal contact with a heat sink which has a plurality of plate-shaped fins protruding vertically away from the upper surface of each the plurality of Peltier elements, wherein at least one of the plurality of Peltier elements is assigned to perform a heating activity, while at least another of the plurality of Peltier elements is assigned to perform a cooling activity simultaneous the heating activity of the at least one of the plurality of Peltier elements, and during the heating activity, an upper surface of the at least one of the plurality of Peltier elements creates an exothermic reaction, and during the cooling activity, an upper surface of the at least another of the plurality of Peltier elements creates an endothermic reaction, and a chilling heat sink and power source are in thermal contact on a lower surface of each the plurality of Peltier elements, wherein the chilling heat sink comprises an outer housing containing at least one flow pipe formed inside the outer housing, the at least one flow pipe having distal ends, and the outer housing having at least one inlet and at least one outlet fluidly connected to the distal ends of the at least one flow pipe, and wherein the heating heat sink comprises a horizontal plate having a certain thickness, a pair of side plates vertically protruded from respective opposite ends of the horizontal plate, facing each other, and the plurality of plate-shaped fins vertically protruded from the horizontal plate formed between the pair of side plates, and wherein a cooling fan is mounted in a recessed space formed on an upper middle part of the plurality of plate-shaped fins, and wherein the at least one flow pipe is formed to have a zigzag-shaped winding like a letter S, and a cross-section of the flow pipe is configured like X shaped aperture, which is formed by four wings respectively protruded from an inner surface of the flow pipe toward a center part of the flow pipe.
2. A method of controlling culture water temperature using a plurality of Peltier elements comprising the steps of: supplying power source to a culture water thermostat and setting an optimal temperature of culture water; driving some of the plurality of Peltier elements specified in heating purpose to heat the culture water to a first prescribed temperature and operating other of the plurality of Peltier elements specified in cooling purpose to cool to a second prescribed temperature; and driving the some of the plurality of Peltier elements in a heating purpose creating an exothermic reaction, while simultaneously driving the other of the plurality of Peltier elements in a cooling purpose creating an endothermic reaction, to continue to minutely manage the temperature of the culture water to remain in a prescribed temperature range; assigning upper surfaces of the some of the plurality of Peltier elements to perform a heating activity, while simultaneously assigning upper surfaces of the other of the plurality of Peltier elements to perform a cooling activity; disposing on the upper surfaces of the plurality of Peltier elements a heat sink including a plurality of plate-shaped fins protruding vertically from the upper surfaces of the plurality of Peltier elements; forming a recessed space on an upper middle part of the plurality of plate-shaped fins; mounting a cooling fan in the recessed space; and providing a chilling heat sink and power source on lower surfaces of the plurality of Peltier elements.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
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(14) The heat radiation is separated into heating and cooling in the present invention by separating the heat sink into a heating heat sink (20) and a cooling heat sink each of which is disposed on the upper surface or the lower surface of a Peltier element (10) respectively
(15) As shown in
(16) Due to reversibility of the Peltier element (10), when supplying power in the opposite direction, heat absorption occurs in the first and second contact metal plate and heat generation occurs in the connecting metal plate. It is general to install a single Peltier element (10) in a device since a Peltier element (10) has both functions such as increasing and reducing temperature.
(17) However, when a single Peltier element (10) performing a heating function changes its role to a cooling function, the Peltier element (10) has to drop its latent high temperature to become lower than the temperature of target fluid from which the Peltier element (10) is supposed to absorb heat, while the Peltier element (10) still contains high temperature during performing a heating function, which requires long time and decreases efficiency. On the other hand, when a single Peltier element (10) performing a cooling function changes its role to a heating function, the Peltier element (10) has to raise its latent cool temperature to become higher than the temperature of target fluid from which the Peltier element (10) is supposed to radiate heat, which requires long time and decreases efficiency.
(18) Therefore, in the present invention, each of the Peltier elements (10) are assigned to perform each respective role such as increasing temperature or decreasing temperature. By mounting Peltier elements (10) respectively assigned to perform increasing temperature or decreasing temperature for a thermostat, the heat exchange efficiency reduced in functional exchange as seen above is recovered and the time for maintaining water temperature at a constant level is reduced, so that the target fluid subjected to heat generation or heat absorption is allowed to reach a prescribed temperature efficiently.
(19) The heating heat sink (20) according to the present invention comprises a horizontal plate having a certain thickness, a pair of side plates vertically protruded from respective opposite ends of the horizontal plate, facing each other, and a plurality of plate-shaped fins vertically protruded from the horizontal plate formed between the pair of side plates. Due to the configuration having a plurality of plate-shape fins, the heat dissipation area in contact with air can be sufficiently secured. When a Peltier element (10) connected in contact with a lower part of the horizontal plate of the heating heat sink (20) is heated excessively, the heating heat sink (20) helps the Peltier element (10) radiate heat using secured heat dissipation area, whereas when a Peltier element (10) is excessively cool, the heating heat sink (20) transfers heat inherent in the air or in the heating heat sink (20) to the Peltier element (10).
(20) The heating heat sink (20) is desirably made of aluminum with high thermal conductivity to increase heat exchange efficiency. Though it can also be configured with stainless steel or brass, it is not appropriate to use these materials because it may make the product heavy in weight and raise the price of each product.
(21) The chilling heat sink (40) according to the present invention comprises an outer housing forming the outer part, at least one flow pipe (60) formed inside, at least one inlet (60A) connected to both distal end portions of the flow pipe (60), and at least one outlet (60B) formed corresponding to the inlet (60A), wherein at least one flow pipe (60) installed inside the chilling heat sink (40) is formed with at least one integrally formed S shaped pipe or a plurality of - shaped pipes. On each distal ends of the flow pipe (60), an inlet and an outlet (60B) for injection or discharge of fluid are respectively connected, and the inlet and outlet (60A, 60B) can be configured on the same side or on the side opposite to the chilling heat sink (40).
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(23) Meanwhile, the velocity of the fluid passing through the pipe in Example 2 is relatively fast, so it takes less time to pass the same amount of fluid than in Example 1. However, it is less accurate to reach the predetermined temperature and it takes more time to reach the set temperature with regard to the function of heating or cooling. The bottom part of
(24) In the chilling heat sink (40), at least one flow pipe (60), and at least one inlet (60A) and outlet (60B) are connected in the form of a pipe, of which the cross section has X shape aperture formed by four wings respectively protruded from the inner surface of the pipe toward the center part. The purpose of this X shape structure is to enlarge a contact area where culture water fluid input to the flow pipe (60) contacts the inner part of the chilling heat sink (40). When the fluid flows through the X shape aperture of the flow pipe (60) in the chilling heat sink (40), the contact area of the heat transferred into the inner part of the chilling heat sink (40) and the fluid in the aperture is enlarged, whereby exothermic or endothermic reaction of culture water is effectively generated.
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(27) The use of a single Peltier element (10) in a temperature control device causes consumption of electricity and time which is unnecessary for temperature control due to heat or cold energy inherent in the Peltier element (10) while performing cooling or heat generating functions. Though cooling effect or heat absorbing effect is generally determined in proportion to the voltage applied, a single Peltier element (10) does not improve its ability any more once it reaches a certain performance level. In addition, if a kind of thermal resistance means, that is, a heat sink is not attached on the heat generating surface, the temperature rises easily, and if the temperature rises beyond permissible temperature, a short circuit is generated in an element of a Peltier device, resulting in damages and shortening the life span of the Peltier element (10).
(28) In this invention, by using a plurality of Peltier elements (10) and specifying the function of each Peltier element (10) as a cooling function or a heating function respectively, provided are a thermostat and a method of temperature control using the thermostat, enhancing efficiency of temperature control and securing stable operation.
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(30) The contact plate can be configured with a purpose of improving heat exchange efficiency, by enlarging the contact area with the fluid depending on the number of the Peltier elements (10) to be mounted. The chilling heat sink (40) comprises an outer housing forming the outer part and at least one flow pipe (60) installed in the inside, wherein one or more than one inlet (60A) or outlet (60B) are configured to be connected to both distal ends of the flow tube on the both lateral surfaces of the chilling heat sink (40).
(31) The flow pipe (60) installed in the chilling heat sink (40) is one selected from an integrally formed S shaped pipe and a plurality of - shaped pipes. The flow pipe (60) guides the input fluid to pass through the inside. The inlet (60A), the outlet (60B) and the flow tube have a connected aperture, of which the cross section has X shaped aperture or - shaped aperture formed by four wings respectively protruded from the inner surface of the pipe toward the center. Due to the shape of the aperture, the contact area with the fluid is enlarged to thereby directly transfer the heat generated from the Peltier element (10) to the fluid.
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(33) In order to effectively exchange heat to the fluid passing through the inside of the chilling heat sink (40), the contact plate and the Peltier element (10) located on the upper part of the chilling heat sink (40) should be in contact when they are installed. The fixing member (12) located on the upper surface of the Peltier element (10) is preferably made of metal plate of aluminum, ceramic, brass, etc. which has high conductivity and high surface area to be suitable for heat radiation of the Peltier element (10). When it is made of a conventional material, it is difficult to avoid overheating of the Peltier element (10). Thus a gap between the Peltier element (10) and the fixing member (12) needs to be formed by an engaging member connecting the contact plate and the fixing member (12).
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(35) In another embodiment of the present invention, at an arbitrary position on the upper part of the heating heat sink (20), one or more than one recessed space (24) having a height and a width as big as those of the cooling fan (30) may be configured to receivably mount the cooling fan (30) therein. (see
(36) The culture water thermostat of the present invention is essentially composed of a main operating unit and a Peltier device, wherein the main operating unit comprises a temperature measuring unit, a switch for selecting cold or hot temperature, and a power switch. The temperature measuring unit, mounted in the main operating unit, measures the temperature of the fluid passing through the inside of the chilling heat sink (40) and adjusts the fluid to reach a set temperature using the switch for selecting cold or hot temperature.
(37) In an embodiment of the present invention, the main operating unit further comprises a temperature setting unit and a control part. After the temperature setting unit sets a specific temperature for the fluid and the temperature measuring unit detects the temperature of the fluid passing through the inside of the Peltier device, the control part calculates the optimal temperature of the respective Peltier element (10) to allow the fluid to reach the set temperature in real time, and transfers the result to the Peltier element (10) assigned to perform the cooling function and the other Peltier element (10) assigned to perform the heating function respectively, in order for the fluid to reach the set temperature rapidly and accurately.
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(39) The Peltier device is usually installed within the inner frame of the main reservoir and connected with a main reservoir line, to thereby adjust the temperature of the culture water supplied to a water tank to reach a set temperature. An opening part of the main reservoir line pipe is installed in connection with an outlet having an X shaped aperture connected to the chilling heat sink (40), and the culture water flows into the flow pipe (60) of the Peltier device through the inlet (60A) formed in the chilling heat sink (40), so that the culture water is decreased or increased in its temperature and then supplied to the water tank.
(40) 2. The Temperature Adjustment Using a Thermostat Mounted with a Plurality of Peltier Elements
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(42) The blue line and point shown in (A) illustrates the water temperature variation trend according to the existing invention when the cooling function is set. The red line and point shown in (A) illustrates the water temperature variation trend according to the present invention. According to the existing invention, set in a cooling function, a fluid of 25 C. dropped to 23.5 C. after a lapse of 60 minutes, to 21.6 C. after a lapse of 120 minutes, and to 20.0 C. after a lapse of 180 minutes. Meanwhile, according to the present invention, set in a cooling function, a fluid of 33 C. dropped to 26.7 C. after a lapse of 60 minutes, to 22.7 C. after a lapse of 120 minutes, and to 19.4 C. after a lapse of 180 minutes, confirming that the decline of the present invention is more rapid than that of the existing invention.
(43) The blue bar graph illustrated in (B) shows the degree of temperature reducing per time according to the existing invention, and the red bar shows the degree of temperature reducing per time according to the present invention. After a lapse of 60 minutes, the water temperature becomes 1.8 C. in the existing invention and 6.3 C. in the present invention. After a lapse of 120 minutes, the water temperature becomes 3.4 C. in the existing invention and 10.3 C. in the present invention. After a lapse of 180 minutes, the water temperature becomes 5.0 C. in the existing invention and 13.6 C. in the present invention. The experiment confirms that the decline of the present invention is more rapid than that of the existing invention.
(44) That is, set in a cooling function, a plurality of Peltier elements (10) are operated simultaneously increasing the efficiency of reducing temperature, and with an operation of the chilling heat sink (40) and the flow pipe (60), the efficiency rises compared to the existing invention.
(45) TABLE-US-00001 TABLE 1 The trend of decreasing water temperature according to the lapse of time hourly hourly variation variation Elapsed Existing Present trend trend time Invention Invention (Existing (Present (min.) ( C.) ( C.) Invention/ C.) Invention/ C.) 0 25.0 33.0 0.0 0.0 10 24.8 31.5 0.2 1.5 20 30.4 2.6 30 24.1 29.4 0.7 3.4 40 28.3 4.7 50 27.5 5.5 60 23.2 26.7 1.8 6.3 70 26.0 7.0 80 25.4 7.6 90 24.7 8.3 100 24.0 9.0 110 23.2 9.8 120 21.6 22.7 3.4 10.3 130 22.2 10.8 140 21.5 11.5 150 21.0 12.0 160 20.6 12.4 170 20.1 12.9 180 20.0 19.4 5.0 13.6 190 18.3 14.7 200 17.5 15.5 210 16.8 16.2 220 15.5 17.5 230 14.6 18.4 240 13.3 19.7 250 12.5 20.5
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(47) The blue line and point shown in (A) illustrates the water temperature variation trend according to the existing invention when the heating function is set. The red line and point shown in (A) illustrates the water temperature variation trend according to the present invention. According to the existing invention, set in a heating function, a fluid of 25 C. reaches 26.4 C. after a lapse of 30 minutes, to 27.9 C. after a lapse of 60 minutes, and to 30.0 C. after a lapse of 120 minutes. Meanwhile, according to the present invention, set in a heating function, a fluid of 25 C. reaches 26.7 C. after a lapse of 30 minutes, to 28.6 C. after a lapse of 60 minutes, and to 30.2 C. after a lapse of 80 minutes, showing a big difference in the time for reaching a certain temperature.
(48) The blue bar graph illustrated in (B) shows the degree of temperature rising per time according to the existing invention and the red bar shows the degree of temperature rising per time according to the present invention. After a lapse of 30 minutes, the water temperature becomes +1.4 C. in the existing invention and +1.7 C. in the present invention. After a lapse of 60 minutes, the water temperature becomes +2.9 C. in the existing invention and +3.6 C. in the present invention. After a lapse of 80 minutes, the water temperature becomes +3.0 C. in the existing invention, but +5.2 C. in the present invention, already reaching a set temperature.
(49) TABLE-US-00002 TABLE 2 The trend of rising water temperature according to the lapse of time hourly hourly variation variation Elapsed Existing Present trend trend time Invention Invention (Existing (Present (min.) ( C.) ( C.) Invention/ C.) Invention/ C.) 0 25.0 25.0 0.0 0.0 10 25.5 25.6 +0.5 +0.6 20 26.1 +1.1 30 26.4 26.7 +1.4 +1.7 40 27.3 +2.3 50 27.8 +2.8 60 27.9 28.6 +2.9 +3.6 70 29.5 +4.5 80 30.2 +5.2 90 30.1 +5.1 100 30.1 +5.1 110 30.1 120 30.0 30.2 +5.0 +5.2
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(51) As shown in
(52) When adjusting water temperature using a plurality of Peltier elements (10), two Peltier elements (10) perform the same function to get to close to the set temperature by increasing or decreasing water temperature. And once the water temperature rises to close to the set temperature, the plurality of Peltier elements (10) repeat increasing and decreasing the water temperature for constantly controlling the set temperature, to finally reach accurately to the set temperature.
(53) TABLE-US-00003 TABLE 3 The trend of water temperature variations according to the lapse of time Elapsed time Present Invention (min.) (set in 21.5 C.) 0 29.5 10 28.0 20 27.0 30 26.2 40 25.4 50 24.7 60 22.8 70 22.3 80 22.0 90 21.9 100 21.8 110 21.7 120 21.5 130 21.5 140 21.5 150 21.5
(54) As seen above, when using a single Peltier element (10), the single Peltier element (10) is supposed to perform both of the heating function and the cooling function, so that temperature adjustment is not quick. On the other hand, when using a plurality of Peltier elements (10), each Peltier element (10) is assigned to perform one of the heating function or the cooling function, so that the return to the set temperature is more quickly achieved than that in using a single Peltier element (10).
(55) By using a plurality of Peltier elements (10), each of which is assigned to do either a heating function or a cooling function, enlarging the surface area of the flow pipe (60), and using divided heat sink with a purpose to enlarge the surface area in contact with the fluid achieving higher heat exchange efficiency, and by operating dual Peltier elements (10) to decrease the time required for water temperature to reach a set temperature and to minutely adjust water temperature numerically, the aquarium thermostat according to the present invention facilitates temperature control of the culture water in the aquarium for live fish and can be applicable for a variety of purposes in various forms.