Electromechanical device including connector formed of dielectric material
10280078 ยท 2019-05-07
Assignee
- Semiconductor Manufacturing International (Shanghai) Corporation
- Semiconductor Manufacturing International (Beijing) Corporation
Inventors
Cpc classification
B81B2201/0257
PERFORMING OPERATIONS; TRANSPORTING
B81C1/00801
PERFORMING OPERATIONS; TRANSPORTING
B81C2201/053
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
An electromechanical device may include a first substrate, a second substrate, a connector, and a protector. The connector may be formed of a first dielectric material and may be positioned between the first substrate and the second substrate. A first side of the connector may directly contact the first substrate. The protector may be formed of a second dielectric material and may directly contact a second side of the connector.
Claims
1. An electromechanical device comprising: a first substrate; a second substrate; a first connector, which is formed of a first dielectric material and is positioned between the first substrate and the second substrate, wherein a first side of the first connector directly contacts the first substrate; a first-connector protector, which is formed of a second dielectric material and directly contacts a second side of the first connector; and a through-hole protector, which is formed of the second dielectric material, wherein the first substrate has a through hole, wherein the through-hole protector is positioned inside the through hole and is separated from the first-connector protector by a portion of the first substrate, wherein a first side of the first-connector protector directly contacts the second substrate, is opposite a second side of the first-connector protector, and is positioned between the second side of the first-connector protector and the second substrate, wherein a first side of the through-hole protector is opposite a second side of the through-hole protector and is positioned between the second side of the through-hole protector and the second substrate, and wherein a flat side of the portion of the first substrate is directly connected to each of the second side of the first-connector protector and the second side of the through-hole protector.
2. The electromechanical device of claim 1, wherein the first side of the first connector directly contacts a first side of the first substrate, and wherein a third side of the first-connector protector directly contacts the second side of the first connector and directly contacts a second side of the first substrate.
3. The electromechanical device of claim 2, wherein the second side of the first connector is coplanar with the second side of the first substrate.
4. The electromechanical device of claim 2, wherein a first side of the second substrate directly contacts the first side of the first-connector protector and directly contacts a third side of the first connector.
5. The electromechanical device of claim 1, wherein the through-hole protector extends parallel to the first-connector protector.
6. The electromechanical device of claim 1, wherein the through-hole protector surrounds a hollow channel.
7. The electromechanical device of claim 1, wherein the through-hole protector is shorter than the first-connector protector in a direction perpendicular to the first side of the first connector.
8. The electromechanical device of claim 1 comprising: a second connector, which is formed of the first dielectric material, is positioned between the first substrate and the second substrate, and is spaced from the first connector, wherein a first side of the second connector directly contacts the first substrate; and a second-connector protector, which is formed of the second dielectric material and directly contacts a second side of the second connector, wherein the first connector and the second connector are positioned between the first-connector protector and the second-connector protector.
9. The electromechanical device of claim 8, wherein both the first connector and the second connector directly contact a first side of the first substrate, wherein the first-connector protector directly contacts a second side of the first substrate, and wherein the second-connector protector directly contacts a third side of the first substrate.
10. The electromechanical device of claim 1, wherein the second side of the first-connector protector is coplanar with the second side of the through-hole protector.
11. The electromechanical device of claim 1, wherein the flat side of the portion of the first substrate is not closer to the second substrate than either of the second side of the first-connector protector and the second side of the through-hole protector.
12. An electromechanical device comprising: a first substrate; a second substrate; a first connector, which is formed of a first dielectric material and is positioned between the first substrate and the second substrate, wherein a first side of the first connector directly contacts the first substrate; a first-connector protector, which is formed of a second dielectric material and directly contacts a second side of the first connector; a first conductor, which is formed of an electrically conductive material and directly contacts the first substrate; and two opposite protectors, which are formed of the second dielectric material, are spaced from the first-connector protector, directly contact the first substrate, and respectively directly contact two opposite sides of the first conductor, wherein a flat side of the first substrate directly contacts each of the first side of the first connector, the first-connector protector, the first conductor, and the two opposite protectors.
13. The electromechanical device of claim 12, wherein the two opposite protectors are a first conductor-protector and a second conductor-protector, wherein the first conductor-protector is positioned between the first-connector protector and the first conductor, and wherein a portion of the flat side of the first substrate is positioned between the first-connector protector and the first conductor-protector and does not directly contact any element formed of the second dielectric material.
14. The electromechanical device of claim 12 comprising: a second conductor, which is formed of the electrically conductive material and directly contacts the second substrate; two spaced protectors, which are formed of the second dielectric material, are spaced from the first-connector protector, directly contact the second substrate, and respectively directly contact two opposite sides of the second conductor.
15. The electromechanical device of claim 12, wherein the two opposite protectors are a first conductor-protector and a second conductor-protector, wherein the first conductor-protector is positioned between the first-connector protector and the first conductor, and wherein the first-connector protector is positioned between the first connector and the first conductor-protector.
16. The electromechanical device of claim 12, wherein the two opposite protectors are a first conductor-protector and a second conductor-protector, wherein the second conductor-protector is positioned between the first conductor and a portion of the flat side of the first substrate, and wherein the portion of the flat side of the first substrate does not directly contact any element formed of the second dielectric material.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(4) Example embodiments are described with reference to the accompanying drawings. As those skilled in the art would realize, the described embodiments may be modified in various different ways, all without departing from the spirit or scope. Embodiments may be practiced without some or all of these specific details. Well known process steps and/or structures may not have been described in detail in order to not unnecessarily obscure described embodiments.
(5) The drawings and description are illustrative and not restrictive. Like reference numerals may designate like (e.g., analogous or identical) elements in the specification. Repetition of description may be avoided.
(6) The relative sizes and thicknesses of elements shown in the drawings are for facilitate description and understanding, without limiting possible embodiments. In the drawings, the thicknesses of some layers, films, panels, regions, etc., may be exaggerated for clarity.
(7) Illustrations of example embodiments in the figures may represent idealized illustrations. Variations from the shapes illustrated in the illustrations, as a result of, for example, manufacturing techniques and/or tolerances, may be possible. Thus, the example embodiments should not be construed as limited to the shapes or regions illustrated herein but are to include deviations in the shapes. For example, an etched region illustrated as a rectangle may have rounded or curved features. The shapes and regions illustrated in the figures are illustrative and should not limit the scope of the example embodiments.
(8) Although the terms first, second, etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms may be used to distinguish one element from another element. Thus, a first element discussed in this application may be termed a second element without departing from embodiments. The description of an element as a first element may not require or imply the presence of a second element or other elements. The terms first, second, etc. may also be used herein to differentiate different categories or sets of elements. For conciseness, the terms first, second, etc. may represent first-category (or first-set), second-category (or second-set), etc., respectively.
(9) If a first element (such as a layer, film, region, or substrate) is referred to as being on, neighboring, connected to, or coupled with a second element, then the first element can be directly on, directly neighboring, directly connected to, or directly coupled with the second element, or an intervening element may also be present between the first element and the second element. If a first element is referred to as being directly on, directly neighboring, directly connected to, or directed coupled with a second element, then no intended intervening element (except environmental elements such as air) may be provided between the first element and the second element.
(10) Spatially relative terms, such as beneath, below, lower, above, upper, and the like, may be used herein for ease of description to describe one element or feature's spatial relationship to another element(s) or feature(s) as illustrated in the figures. It will be understood that the spatially relative terms may encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as below or beneath other elements or features would then be oriented above the other elements or features. Thus, the term below can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations), and the spatially relative descriptors used herein should be interpreted accordingly.
(11) The terminology used herein is for the purpose of describing particular embodiments and is not intended to limit the embodiments. As used herein, the singular forms, a, an, and the may indicate plural forms as well, unless the context clearly indicates otherwise. The terms includes and/or including, when used in this specification, may specify the presence of stated features, integers, steps, operations, elements, and/or components, but may not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups.
(12) Unless otherwise defined, terms (including technical and scientific terms) used herein have the same meanings as commonly understood by one of ordinary skill in the art. Terms, such as those defined in commonly used dictionaries, should be interpreted as having meanings that are consistent with their meanings in the context of the relevant art and should not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
(13) The term connect may mean mechanically connect, electrically connect, directly connect, or indirectly connect. The term insulate may mean electrically insulate. The term conductive may mean electrically conductive. The term electrically connected may mean electrically connected without any intervening transistors. If a component (e.g., a transistor) is described as (electrically) connected between a first element and a second element, then a source/drain/input/output terminal of the component may be electrically connected to the first element through no intervening transistors, and a drain/source/output/input terminal of the component may be electrically connected to the second element through no intervening transistors.
(14) The term conductor may mean electrically conductive member. The term insulator may mean electrically insulating member. The term dielectric may mean dielectric member. The term interconnect may mean interconnecting member. The term prepare, the term provide, or the term form may mean prepare, provide, and/or form. The term side may mean flat side, planar side, or straight side.
(15) Unless explicitly described to the contrary, the word comprise and variations such as comprises, comprising, include, or including may imply the inclusion of stated elements but not the exclusion of other elements.
(16) Various embodiments, including methods and techniques, are described in this disclosure. Embodiments may also cover an article of manufacture that includes a non-transitory computer readable medium on which computer-readable instructions for carrying out embodiments of the inventive technique are stored. The computer readable medium may include, for example, semiconductor, magnetic, opto-magnetic, optical, or other forms of computer readable medium for storing computer readable code. Further, embodiments may also cover apparatuses for practicing embodiments. Such apparatus may include circuits, dedicated and/or programmable, to carry out operations pertaining to embodiments. Examples of such apparatus include a general purpose computer and/or a dedicated computing device when appropriately programmed and may include a combination of a computer/computing device and dedicated/programmable hardware circuits (such as electrical, mechanical, and/or optical circuits) adapted for the various operations pertaining to embodiments.
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(18) Referring to
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(20) Referring to
(21) Referring to
(22) Referring to
(23) Referring to
(24) Referring to
(25) Referring to
(26) Referring to
(27) Referring to
(28) Referring to
(29) Portions of the protector material layer 204 may be positioned inside through holes of the substrate 100. Bottom portions of the portions of the protector material layer 204 inside the through holes may directly contact the top side of the connector material layer 2222.
(30) Referring to
(31) The step S212 may include removing a bottom portion of a portion of the protector material layer 204 inside the through hole 101 (indicated in
(32) The protector material layer 204 may include a first protector material portion and a second protector material portion. The first protector material portion may directly contact the top side of the substrate 100. The second protector material portion may directly contact the top side of the substrate material member 2200. The step S212 may include removing the first protector material portion and the second protector material portion for forming the connector proctor 2041.
(33) Referring to
(34) Referring to
(35) In the step S214, the connector material layer 2222 may be partially removed using a wet etching process, which may have a high selectivity ratio for the connector material layer 2222 with respect to the substrate 100, the substrate 200, the conductors, and the protectors. In an embodiment, the connector material layer 2222 may be formed of a silicon oxide material, and the wet etching process may utilize a hydrofluoric acid solution, such as a buffered oxide etchant (BOE) or a buffered hydrofluoric acid (BHF) solution. The connector protectors 2041 and 2042 may effectively protect sidewalls of the connector material layer 2222, such that the connectors 2021 and 2022 may not be over-etched. Advantageously, the connectors 2021 and 2022 may reliably and effectively perform anchoring functions in the electromechanical device.
(36) In the step S214, portions of the connector material layer 2222 may be removed through hollow channels surrounded by though-hole protectors, such as the hollow channel 20431 surrounded by the through-hole protector 2043.
(37) The step S214 may include inverting a structure that includes the substrates 100 and 200 before or after partially removing the connector material layer 2222.
(38) Referring to
(39) The first side of the connector 2021 may directly contact a first side (e.g., bottom side) of the substrate 100. A first side (e.g., right side) of the connector protector 2041 may directly contact the second side of the connector 2021 and may directly contact a second side (e.g., left side) of the substrate 100. The second side of the connector 2021 may be coplanar with the second side of the substrate 100.
(40) A first side (e.g., top side) of the substrate 200 may directly contact a second side (e.g., bottom side) of the connector protector 2041 and may directly contact a third side (e.g., bottom side) of the connector 2021. The third side of the connector 2021 may be parallel to the first side of the connector 2021.
(41) The electromechanical device may include the through-hole protector 2043, which may be formed of the second dielectric material. The substrate 100 may have the through hole 1011. The through-hole protector 2043 may be positioned inside the through hole 1011. The through-hole protector 2043 may surround the hollow channel 20431. The through-hole protector 2043 may be shorter than the connector protector 2041 in a direction perpendicular to the first side (e.g., top side) of the connector 2021.
(42) The electromechanical device may include the conductor 2031 and the two opposite protectors 2045 and 2046. The conductor 2031 may be formed of an electrically conductive material and may directly contact the substrate 100. The two opposite protectors 2045 and 2046 may be formed of the second dielectric material, may be spaced from the connector protector 2041, may directly contact the substrate 100, and may respectively directly contact two opposite sides of the conductor 2031. The two opposite protectors 2045 and 2046 may be two portions of a protector that surrounds the conductor 2031. The substrate 100 may be positioned between the connector 2021 and at least one of the two opposite protectors 2045 and 2046.
(43) The electromechanical device may include the conductor 2032 and the two spaced protectors 2047 and 2048. The conductor 2032 may be formed of the electrically conductive material and may directly contact the substrate 200. The two spaced protectors 2047 and 2048 may be formed of the second dielectric material, may be spaced from the connector protector 2041, may directly contact the substrate 200, and may respectively directly contact two opposite sides of the conductor 2032. The two spaced protectors 2047 and 2048 may be two portions of a protector that surrounds the conductor 2032.
(44) The electromechanical device may include the connector 2022 and the connector protector 2042. The connector 2022 may be formed of the first dielectric material, may be positioned between the substrate 100 and the substrate 200, and may be positioned between the connector 2021 and the conductor 2032. A first side (e.g., top side) of the connector 2022 may directly contact the substrate 100. The connector protector 2042 may be formed of the second dielectric material, may directly contact a second side (e.g., right side) of the connector 2022, and may be positioned between the connector 2022 and at least one of the two spaced protectors 2047 and 2048.
(45) A flat side of the substrate 200 may directly contact each of a bottom side of the connector 2022, a bottom side of the connector protector 2042, a bottom side of the conductor 2032, and bottom sides of the two spaced protectors 2047 and 2048.
(46) The connector 2021 and the connector 2022 may be positioned between the connector protector 2041 and the connector protector 2042. Both the connector 2021 and the connector 2022 directly contact a first side (e.g., bottom side) of the substrate 100. The connector protector 2041 may directly contact a second side (e.g., left side) of the substrate 100. The connector protector 2042 may directly contact a third side (e.g., right side) of the substrate 100. The second side of the substrate 100 may be opposite the third side of the substrate 100. Both the connector protector 2041 and the connector protector 2042 may directly contact a first side (e.g., top side) of the substrate 200.
(47) According to embodiments, the connector 2021 and 2022 (or anchors 2021 and 2022) may be sufficiently protected by the protectors 2041 and 2042 during the manufacturing of the electromechanical device. Therefore, the dimensions of the connectors 2021 and 2022 may substantially satisfy specification requirements, such that connectors 2021 and 2022 may function effectively and reliably. Advantageously, satisfactory reliability and/or performance of the electromechanical device may be attained.
(48) An embodiment may be related to an electronic device. The electronic device may include an electronic component and an electromechanical device that is electrically connected to the electronic component. The electromechanical device may have the above-discussed features.
(49) In an embodiment, the electronic device may be/include one or more of a mobile phone, a tablet computer, a notebook computer, a netbook, a game console, a television, a video compact disc (VCD) player, a digital video disc (DVD) player, a navigation device, a camera, a camcorder, a voice recorder, an MP3 player, an MP4 player, a portable game device, etc.
(50) In an embodiment, the electronic device may be/include an intermediate product (e.g., a mobile phone main board) or module including a semiconductor device that may have one or more of the features and advantages discussed above.
(51) While some embodiments have been described as examples, there are alterations, permutations, and equivalents. It should be noted that there are many alternative ways of implementing the methods and apparatuses. Furthermore, embodiments may find utility in other applications. The abstract section is provided herein for convenience and, due to word count limitation, is accordingly written for reading convenience and should not be employed to limit the scope of the claims. It is intended that the following appended claims be interpreted as including all alterations, permutations, and equivalents.