Non-contact voltage measurement system using multiple capacitors
10281503 ยท 2019-05-07
Assignee
Inventors
Cpc classification
G01R15/142
PHYSICS
G01R19/2503
PHYSICS
G01R1/22
PHYSICS
G01R15/14
PHYSICS
G01R19/00
PHYSICS
International classification
G01R15/14
PHYSICS
G01R1/22
PHYSICS
Abstract
Systems and methods for measuring alternating current (AC) voltage of an insulated conductor (e.g., insulated wire) are provided, without requiring a galvanic connection between the conductor and a test electrode or probe. A non-galvanic contact (or non-contact) voltage measurement system includes a plurality of conductive sensors which capacitively couple with the insulated conductor. At least one processor receives signals indicative of the voltages at the conductive sensors due to the AC voltage in the insulated conductor, and determines the AC voltage in the insulated conductor based at least in part on the received signals.
Claims
1. A system to measure alternating current (AC) voltage in an insulated conductor, the system comprising: a housing; a sensor assembly physically coupled to the housing, the sensor assembly selectively positionable proximate the insulated conductor without galvanically contacting the conductor, the sensor assembly comprising a first conductive sensor, a second conductive sensor, and a third conductive sensor, wherein the first, second and third conductive sensors each capacitively couple with the insulated conductor when the sensor assembly is positioned proximate the insulated conductor, and each of the first, second and third conductive sensors differs from the other of the conductive sensors with respect to at least one characteristic which affects capacitive coupling; a voltage measurement subsystem electrically coupled to the first, second and third conductive sensors, wherein the voltage measurement subsystem, in operation, generates first, second and third sensor voltage signals that are indicative of voltages at the first, second and third conductive sensors, respectively; and at least one processor communicatively coupled to the voltage measurement subsystem, wherein, in operation, the at least one processor: receives the first, second and third sensor voltage signals from the voltage measurement subsystem; and determines the AC voltage in the insulated conductor based at least in part on the received first, second and third sensor voltage signals.
2. The system of claim 1 wherein the at least one characteristic which affects capacitive coupling comprises at least one physical dimension.
3. The system of claim 1 wherein the at least one characteristic which affects capacitive coupling comprises at least one of physical area, physical orientation, or physical separation from the insulated conductor when the sensor assembly is positioned proximate the insulated conductor.
4. The system of claim 1 wherein each of the first and second conductive sensors has a planar right triangular shape which defines a first edge and a second edge that form a right angle, and a hypotenuse edge opposite the right angle, and the hypotenuse edges of the first conductive sensor and the second conductive sensor are positioned proximate each other.
5. The system of claim 4 wherein the third conductive sensor has a planar rectangular shape.
6. The system of claim 5 wherein the first and second conductive sensors are positioned in a first plane and the third conductive sensor is positioned in a second plane, and the first plane is disposed at an acute angle with respect to the second plane.
7. The system of claim 6 wherein the first plane is disposed at an angle with respect to the second plane which is between 20 degrees and 50 degrees.
8. The system of claim 1 wherein the sensor assembly comprises: a first insulation layer which insulates the first and second conductive sensors from the insulated conductor when the sensor assembly is positioned proximate the insulated conductor, the first insulation layer having a first thickness; and a second insulation layer which insulates the third conductive sensor from the insulated conductor when the sensor assembly is positioned proximate the insulated conductor, the second insulation layer having a second thickness that is different from the first thickness.
9. The system of claim 8 wherein the first thickness of the first insulation layer is less than the second thickness of the second insulation layer.
10. The system of claim 1, further comprising at least one internal ground guard which at least partially surrounds each of the first, second and third conductive sensors.
11. The system of claim 1 wherein the at least one processor determines at least one of: the first sensor voltage signal divided by the second sensor voltage signal; the sum of the first sensor voltage signal and the second sensor voltage signal; and the sum of the first sensor voltage signal, second sensor voltage signal and the third sensor voltage signal.
12. The system of claim 11 wherein the at least one processor determines the sum of the first sensor voltage signal and the second sensor voltage signal divided by the third sensor voltage signal.
13. The system of claim 1 wherein the at least one processor compares at least one value derived from the first, second and third sensor voltage signals to a lookup table to determine the AC voltage in the insulated conductor based at least in part on the received first, second and third sensor voltage signals.
14. The system of claim 1 wherein the at least one processor evaluates at least one equation using at least one value derived from the first, second and third sensor voltage signals to determine the AC voltage in the insulated conductor based at least in part on the received first, second and third sensor voltage signals.
15. A method of operating a system to measure alternating current (AC) voltage in an insulated conductor, the system comprising a housing, a sensor assembly physically coupled to the housing, the sensor assembly selectively positionable proximate the insulated conductor without galvanically contacting the conductor, the sensor assembly comprising a first conductive sensor, a second conductive sensor, and a third conductive sensor, wherein the first, second and third conductive sensors each capacitively couple with the insulated conductor when the sensor assembly is positioned proximate the insulated conductor, and each of the first, second and third conductive sensors differs from the other of the conductive sensors with respect to at least one characteristic which affects capacitive coupling, the method comprising: generating, via a voltage measurement subsystem electrically coupled to the first, second and third conductive sensors, first, second and third sensor voltage signals that are indicative of voltages at the first, second and third conductive sensors, respectively; receiving, by at least one processor communicatively coupled to the voltage measurement subsystem, the first, second and third sensor voltage signals from the voltage measurement subsystem; and determining, by the at least one processor, the AC voltage in the insulated conductor based at least in part on the received first, second and third sensor voltage signals.
16. The method of claim 15 wherein determining the AC voltage in the insulated conductor comprises determining at least one of: the first sensor voltage signal divided by the second sensor voltage signal; the sum of the first sensor voltage signal and the second sensor voltage signal; and the sum of the first sensor voltage signal, second sensor voltage signal and the third sensor voltage signal.
17. The method of claim 15 wherein determining the AC voltage in the insulated conductor comprises determining the sum of the first sensor voltage signal and the second sensor voltage signal divided by the third sensor voltage signal.
18. The method of claim 15 wherein determining the AC voltage in the insulated conductor comprises comparing at least one value derived from the first, second and third sensor voltage signals to a lookup table to determine the AC voltage in the insulated conductor based at least in part on the received first, second and third sensor voltage signals.
19. The method of claim 15 wherein determining the AC voltage in the insulated conductor comprises evaluating at least one equation using at least one value derived from the first, second and third sensor voltage signals to determine the AC voltage in the insulated conductor based at least in part on the received first, second and third sensor voltage signals.
20. A method of providing a system to measure alternating current (AC) voltage in an insulated conductor, the method comprising: providing a sensor assembly selectively positionable proximate the insulated conductor without galvanically contacting the conductor, the sensor assembly comprising a first conductive sensor, a second conductive sensor, and a third conductive sensor, wherein the first, second and third conductive sensors each capacitively couple with the insulated conductor when the sensor assembly is positioned proximate the insulated conductor, and each of the first, second and third conductive sensors differs from the other of the conductive sensors with respect to at least one characteristic which affects capacitive coupling; generating, via a voltage measurement subsystem electrically coupled to the first, second and third conductive sensors, first, second and third sensor voltage signals that are indicative of voltages at the first, second and third conductive sensors, respectively; receiving, by at least one processor communicatively coupled to the voltage measurement subsystem, the first, second and third sensor voltage signals from the voltage measurement subsystem; and determining, by the at least one processor, the AC voltage in the insulated conductor based at least in part on the received first, second and third sensor voltage signals.
21. The method of claim 20 wherein providing a sensor assembly comprises providing a sensor assembly that includes first, second and third conductive sensors, and each of the first, second and third conductive sensors differs from the other of the conductive sensors with respect to at least one physical dimension.
22. The method of claim 20 wherein providing a sensor assembly comprises providing a sensor assembly that includes first, second and third conductive sensors, and each of the first, second and third conductive sensors differs from the other of the conductive sensors with respect to at least one of physical area, physical orientation, or physical separation from the insulated conductor when the sensor assembly is positioned proximate the insulated conductor.
23. The method of claim 20 wherein providing a sensor assembly comprises providing a sensor assembly that includes first, second and third conductive sensors, and each of the first and second conductive sensors has a planar right triangular shape which defines a first edge and a second edge that form a right angle, and a hypotenuse edge opposite the right angle, and the hypotenuse edges of the first conductive sensor and the second conductive sensor are positioned proximate each other.
24. The method of claim 23 wherein providing a sensor assembly comprises providing a sensor assembly that includes first, second and third conductive sensors, and the third conductive sensor has a planar rectangular shape.
25. The method of claim 24 wherein providing a sensor assembly comprises providing a sensor assembly that includes first, second and third conductive sensors, and the first and second conductive sensors are positioned in a first plane and the third conductive sensor is positioned in a second plane, and the first plane is disposed at an acute angle with respect to the second plane.
26. The method of claim 20, further comprising: providing a first insulation layer which insulates the first and second conductive sensors from the insulated conductor when the sensor assembly is positioned proximate the insulated conductor, the first insulation layer having a first thickness; and providing a second insulation layer which insulates the third conductive sensor from the insulated conductor when the sensor assembly is positioned proximate the insulated conductor, the second insulation layer having a second thickness that is different from the first thickness.
27. The method of claim 20, further comprising providing at least one internal ground guard which at least partially surrounds each of the first, second and third conductive sensors.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
(1) In the drawings, identical reference numbers identify similar elements or acts. The sizes and relative positions of elements in the drawings are not necessarily drawn to scale. For example, the shapes of various elements and angles are not necessarily drawn to scale, and some of these elements may be arbitrarily enlarged and positioned to improve drawing legibility. Further, the particular shapes of the elements as drawn, are not necessarily intended to convey any information regarding the actual shape of the particular elements, and may have been solely selected for ease of recognition in the drawings.
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DETAILED DESCRIPTION
(9) In the following description, certain specific details are set forth in order to provide a thorough understanding of various disclosed implementations. However, one skilled in the relevant art will recognize that implementations may be practiced without one or more of these specific details, or with other methods, components, materials, etc. In other instances, well-known structures associated with computer systems, server computers, and/or communications networks have not been shown or described in detail to avoid unnecessarily obscuring descriptions of the implementations.
(10) Unless the context requires otherwise, throughout the specification and claims that follow, the word comprising is synonymous with including, and is inclusive or open-ended (i.e., does not exclude additional, unrecited elements or method acts).
(11) Reference throughout this specification to one implementation or an implementation means that a particular feature, structure or characteristic described in connection with the implementation is included in at least one implementation. Thus, the appearances of the phrases in one implementation or in an implementation in various places throughout this specification are not necessarily all referring to the same implementation. Furthermore, the particular features, structures, or characteristics may be combined in any suitable manner in one or more implementations.
(12) As used in this specification and the appended claims, the singular forms a, an, and the include plural referents unless the context clearly dictates otherwise. It should also be noted that the term or is generally employed in its sense including and/or unless the context clearly dictates otherwise.
(13) The headings and Abstract of the Disclosure provided herein are for convenience only and do not interpret the scope or meaning of the implementations.
(14) One or more implementations of the present disclosure are directed to systems and methods for measuring alternating current (AC) voltage of an insulated or blank uninsulated conductor (e.g., insulated wire) without requiring a galvanic connection between the conductor and a test electrode or probe. Generally, a non-galvanic contact (or non-contact) voltage measurement system is provided which measures an AC voltage signal in an insulated conductor with respect to ground using a plurality of capacitive sensors. Such systems which do not require a galvanic connection are referred to herein as non-contact. As used herein, electrically coupled includes both direct and indirect electrical coupling unless stated otherwise.
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(16) In at least some implementations, as shown best in
(17) As shown in
(18) When the probe portion 112 is positioned proximate the insulated wire 106, the sensors S.sub.1, S.sub.2 and S.sub.3 each capacitively couple with the conductor 122 of the wire, generating capacitances C.sub.1, C.sub.2 and C.sub.3, respectively. As discussed further below, each of the sensors S.sub.1, S.sub.2 and S.sub.3 differs from each other with respect to at least one characteristic that affects capacitive coupling with the insulated wire 106, such that the different voltages V.sub.1, V.sub.2 and V.sub.3 at the sensors S.sub.1, S.sub.2 and S.sub.3 may be detected and used to accurately determine the AC voltage (V.sub.O) in the insulated wire 106.
(19) In at least some implementations, various ratios between the output voltages V.sub.1, V.sub.2 and V.sub.3 are used to determine the insulated conductor's 106 characteristics. Using the determined characteristics, the AC voltage in the insulated conductor 106 may be determined via a calibrated lookup table and/or one or more determined equations.
(20) The particular systems and methods used by the non-contact voltage measurement system 102 to measure AC voltage are discussed below with reference to
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(22) The AC voltage (V.sub.O) in the wire 122 to be measured has a connection to an external ground 128 (e.g., neutral). The non-contact voltage measurement system 102 itself also has a capacitance to ground 128, which consists primarily of the body capacitance (C.sub.B) when the operator 104 (
(23) To reduce or avoid stray currents, at least a portion of the non-contact voltage measurement system 102 (e.g., the sensors S.sub.1, S.sub.2 and S.sub.3) may be at least partially surrounded by a conductive internal ground guard or screen 132A-B (also shown in
(24) As shown in
(25) The voltage signals V.sub.1, V.sub.2 and V.sub.3 (or signals representative thereof) may be fed to a signal processing module 140 which, as discussed further below, processes the voltage signals V.sub.1, V.sub.2 and V.sub.3 to determine the AC voltage (V.sub.O) in the conductor 122 of the insulated wire 106. The signal processing module 140 may include any combination of digital and/or analog circuitry.
(26) The non-contact voltage measurement system 102 may also include a user interface 142 (e.g., display) communicatively coupled to the signal processing module 140 to present the determined AC voltage (V.sub.O) or to communicate by an interface to the operator 104 of the non-contact voltage measurement system.
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(28) As also illustrated
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(31) It should be appreciated that the particular shapes, sizes, relative positions and orientations of the sensors S.sub.1, S.sub.2 and S.sub.3 are illustrative and are not limiting. Indeed, the shapes, sizes, relative positions and orientations of each of the sensors S.sub.1, S.sub.2 and S.sub.3 may be varied in numerous combinations.
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(33) A first insulation layer 158A separates the sensors S.sub.1 and S.sub.2 from the recessed portion 118 of the front end 112. A second insulation layer 158B separates the sensor S.sub.3 from the recessed portion 118 of the front end. The first and second insulation layers 158A and 158B may have planar surfaces 119 and 121, respectively, that are disposed at an acute angle (a) with respect to each other to define the V shaped recessed portion 116 which receives insulated conductors therein. As a non-limiting example, the angle (a) may be between 20 degrees and 50 degrees (e.g., 39 degrees, 42 degrees) in at least some implementations. Example insulated conductors 162, 164 and 166 are shown disposed within the recessed portion 116 adjacent the planar surfaces 119 and 121. The insulated conductor 162 includes a conductive wire 162B surrounded by insulation 162A, the insulated conductor 164 includes a conductive wire 164B surrounded by insulation 164A, and the insulated conductor 166 includes a conductive wire 166B surrounded by insulation 166A.
(34) In the example shown in
(35) The first insulation layer 158A may have a first thickness T.sub.1, and the second insulation layer 158B may have a second thickness T.sub.2. In at least some implementations, the first thickness T.sub.1 may be different than the second thickness T.sub.2. For example, in at least some implementations the first thickness may be approximately 0.5 millimeters (mm) and the second thickness T.sub.2 may be approximately 2.5 mm.
(36) Providing the three sensors S.sub.1, S.sub.2 and S.sub.3 which differ from each other with respect to at least one characteristic (e.g., size, shape, distance from insulated conductor 106) which affects capacitive coupling with the insulated wire under test allows the non-contact voltage measurement system 102 to compensate for different variables which affect the capacitive coupling between the sensors and the insulated conductor 102. Such variables may include the diameter of the insulated conductor 106, the thickness of the insulation of the insulated conductor 106, the position of the insulated conductor 106 within the recessed portion 116 of the front end 112, etc.
(37) Advantageously, by obtaining the voltage measurements for the voltages V.sub.1, V.sub.2 and V.sub.3 at the sensors S.sub.1, S.sub.2 and S.sub.3, respectively, at least one processor of the non-contact voltage measurement system 102 may accurately determine the AC voltage on the insulated conductor 106. To make such a determination, the non-contact voltage measurement system 102 may be calibrated (e.g., during manufacturing or design) using known insulated conductors 106 with known AC voltages. Additionally or alternatively, the at least one processor of the non-contact voltage measurement system 102 may utilize one or more determined equations with utilize the voltages V.sub.1, V.sub.2 and V.sub.3 as inputs and provide the AC voltage of the insulated conductor 106 as an output. During operation, the at least one processor of the non-contact voltage measurement system 102 may obtain the voltages V.sub.1, V.sub.2 and V.sub.3, and then determine the AC voltage in the insulated wire using a lookup table or one or more equations which receive the voltages as inputs and output the AC voltage in the insulated wire.
(38) For the example sensor configuration shown in
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(40) The relationships (1)-(4) above may be used to provide a function for the unknown AC voltage in an insulated conductor (e.g., insulated conductor 106) that is independent of the distance between the insulated conductor and the sensors S.sub.1, S.sub.2 and S.sub.3, such that the AC voltage in insulated conductors of various sizes may be measured.
(41) For the sensors S.sub.1 and S.sub.2, the following equation may be used:
V.sub.O=k(V.sub.1+V.sub.2)(5)
where V.sub.O is the AC voltage in the insulated conductor and k is a function of relationship (1) above (i.e., k=f(V.sub.1/V.sub.2)).
(42) The measured voltages V.sub.1, V.sub.2 and V.sub.3 are dependent on the capacitances C.sub.1, C.sub.2 and C.sub.3 between the sensors S.sub.1, S.sub.2 and S.sub.3, respectively, and the insulated conductor. Thus, the capacitances C.sub.1, C.sub.2 and C.sub.3 may be calculated according to the known equation for the capacitance between a wire (e.g., an insulated conductor) that is parallel to a plane or wall (e.g., each of sensors S.sub.1, S.sub.2 and S.sub.3). The equation for the capacitance C for each of the sensors is as follows:
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where a is the radius of the conductive wire, d is the distance between the wire and the sensor (where d>a), and l is the length of the wire which is proximate the sensor or, equivalently, the width of the sensor.
(44) As discussed above, the voltages V.sub.1, V.sub.2 and V.sub.3 may be measured with suitable voltage measurement components 136A, 136B and 136C, respectively, such as one or more ADCs or one or more inverting operational amplifiers which convert the currents through each of the sensors S.sub.1, S.sub.2 and S.sub.3 to respective voltages.
(45) The above-listed relationships (1), (2) and (3) identify three equations which provide unique values for a given measurement of voltages V.sub.1, V.sub.2 and V.sub.3 which identifies the diameter of the conductive wire under test as well as the insulation thickness of the conductive wire and can be used to calculate the capacitances C.sub.1, C.sub.2 and C.sub.3 using equation (6) above. Then, the AC voltage in the insulated wire may be calculated according to the following equation:
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where x is equal to 1, 2 and 3 for the sensors S.sub.1, S.sub.2 and S.sub.3, respectively.
(47) The three output voltages V.sub.1, V.sub.2 and V.sub.3 of the three sensors S.sub.1, S.sub.2 and S.sub.3 allow a characterization of the insulated wire under test by the diameter of the conductor and the thickness of the insulation. Relationship (1) above primarily defines the outer diameter of the insulated wire, and relationship (4) primarily defines the diameter of the conductor of the insulated wire. As discussed above, the voltages V.sub.1, V.sub.2 and V.sub.3 are used as inputs to obtain a calibration factor from a lookup table or for calculating such utilizing one or more equations.
(48) As an example, for a given measurement of voltages V.sub.1, V.sub.2 and V.sub.3, using equation (6) above, relationship (1) limits the possible combinations of wire diameter and insulation thickness for the insulated wire under test. Similarly, relationship (2) limits the possible combinations of wire diameter and insulation thickness for the insulated wire under test. Thus, using relationships (1) and (2) a virtual wire having a specified wire diameter and specified insulation thickness may be determined. The physical properties of the determined virtual wire may be used to identify a factor which is dependent on both of the relationships (1) and (2) above. Using the determined virtual wire and the measured voltages V.sub.1 and V.sub.2, a calibration table that is generated by different positions of the insulated wire under test provides the final voltage result independent of position.
(49) Using only the voltages V.sub.1 and V.sub.2, the result may provide inaccurate values. Thus, the voltage V.sub.3 from the sensor S.sub.3 may be used in a similar manner to that described above to provide better position definition. Notably, relationship (4) utilizes the sum of the voltages V.sub.1 and V.sub.2. Since the shape of the sensors S.sub.1 and S.sub.2 when combined together are similar to the shape of the sensor S.sub.3, relationship (4) provides a ratio for similar capacitors (i.e., C.sub.1+C.sub.2 and C.sub.3) at two different distances (i.e., T.sub.1 and T.sub.2).
(50) The actual sizes and shapes of the sensors S.sub.1, S.sub.2 and S.sub.3 may be selected to achieve reasonable capacitances (e.g., a few picofarads) between the sensors and the insulated conductor under test, and also to be much less than the body capacitance (CB) (e.g., 30 to 200 picofarads), which may be used as a possible reference to earth ground for handheld applications.
(51) The foregoing detailed description has set forth various implementations of the devices and/or processes via the use of block diagrams, schematics, and examples. Insofar as such block diagrams, schematics, and examples contain one or more functions and/or operations, it will be understood by those skilled in the art that each function and/or operation within such block diagrams, flowcharts, or examples can be implemented, individually and/or collectively, by a wide range of hardware, software, firmware, or virtually any combination thereof. In one implementation, the present subject matter may be implemented via Application Specific Integrated Circuits (ASICs). However, those skilled in the art will recognize that the implementations disclosed herein, in whole or in part, can be equivalently implemented in standard integrated circuits, as one or more computer programs running on one or more computers (e.g., as one or more programs running on one or more computer systems), as one or more programs running on one or more controllers (e.g., microcontrollers) as one or more programs running on one or more processors (e.g., microprocessors), as firmware, or as virtually any combination thereof, and that designing the circuitry and/or writing the code for the software and or firmware would be well within the skill of one of ordinary skill in the art in light of this disclosure.
(52) Those of skill in the art will recognize that many of the methods or algorithms set out herein may employ additional acts, may omit some acts, and/or may execute acts in a different order than specified. As an example, in at least some implementations a non-contact voltage measurement system may not utilize a processor to execute instructions. For example, a non-contact voltage measurement system may be hardwired to provide some or all of the functionality discussed herein. Additionally, in at least some implementations a non-contact voltage measurement system may not utilize a processor to cause or initiate the different measurements discussed herein. For example, such non-contact voltage measurement system may rely on one or more separate inputs, such as a user-actuated button which causes measurements to occur.
(53) In addition, those skilled in the art will appreciate that the mechanisms taught herein are capable of being distributed as a program product in a variety of forms, and that an illustrative implementation applies equally regardless of the particular type of signal bearing media used to actually carry out the distribution. Examples of signal bearing media include, but are not limited to, the following: recordable type media such as floppy disks, hard disk drives, CD ROMs, digital tape, and computer memory.
(54) The various implementations described above can be combined to provide further implementations. To the extent that they are not inconsistent with the specific teachings and definitions herein, all of the U.S. patents, U.S. patent application publications, U.S. patent applications, foreign patents, foreign patent applications and nonpatent publications referred to in this specification and/or listed in the Application Data Sheet, including but not limited to U.S. Provisional Patent Application No. 62/421,124, filed Nov. 11, 2016, are incorporated herein by reference, in their entirety. Aspects of the implementations can be modified, if necessary, to employ systems, circuits and concepts of the various patents, applications and publications to provide yet further implementations.
(55) These and other changes can be made to the implementations in light of the above-detailed description. In general, in the following claims, the terms used should not be construed to limit the claims to the specific implementations disclosed in the specification and the claims, but should be construed to include all possible implementations along with the full scope of equivalents to which such claims are entitled. Accordingly, the claims are not limited by the disclosure.