COMPRESSOR
20190128245 ยท 2019-05-02
Assignee
Inventors
Cpc classification
F04B17/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B35/01
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B17/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B9/042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B35/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B35/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B15/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B9/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60C19/12
PERFORMING OPERATIONS; TRANSPORTING
B29C73/166
PERFORMING OPERATIONS; TRANSPORTING
International classification
F04B9/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29C73/16
PERFORMING OPERATIONS; TRANSPORTING
F04B35/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60C19/12
PERFORMING OPERATIONS; TRANSPORTING
F04B35/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B35/01
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B17/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B17/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A compressor for discharging tire sealant or pumping tire including: a body having an inlet for introducing the tire sealant or air and an outlet for discharging the tire sealant; an electric motor which is fixed within the body; a piston for compressing the tire sealant or air; a drive mechanism for transferring the output of the electrical motor into reciprocation movement of the piston, the drive mechanism includes a drive rod having bidirectional thread. And a system of compressor for discharging tire sealant or pumping tire including: linear motion actuator which is fixed with the compressor body.
Claims
1. A compressor for discharging tire sealant or for pumping tires including: a body having an inlet for introducing the tire sealant or air and an outlet for discharging the tire sealant; an electric motor which is fixed within the body; a piston for compressing the tire sealant or air in a cylinder; a drive mechanism for transferring the output of the electrical motor into reciprocation movement of the piston, the drive mechanism includes a drive rod having bidirectional thread.
2. A compressor according to claim 1, wherein a drive gear is mounted on an output shaft of the electric motor, a duplicate gear is provided to engage with the drive gear and the drive rod.
3. A compressor according to claim 2 wherein the drive mechanism further includes a mating gear fixed to the drive rod, the mating gear is coupled with the top of the duplicate gear the mating gear and the drive rod are planted to a platform, which is attached to the body and limits the axial drifting of mating gear and the drive rod, the axial rotation of mating gear and the drive rod is free.
4. A compressor according to claim 3, wherein linear guide rails are provided in the body for guiding the platform, such that the platform can move forward and backward in a specific space while the mating gear is always engaged with the duplicate gear.
5. A compressor according to claim 4, further comprising a guide bar engaging with the drive rod, the guide bar moves along the thread of the drive rod, the guide bar is fixed on a support.
6. A compressor according to claim 5, wherein the guide bar and the drive rod form a straight screw drive mechanism, the bidirectional threads thread includes a right hand thread and a left hand thread, when the drive rod is rotating in a clockwise direction from a vertical view, when the guide bar is under the right hand thread, it rises up to the top of the drive rod relatively and the drive rod is moving backward; when the guide bar arrives at the top of the drive rod, it separates itself from the right hand thread and goes into an orbit of the left hand thread; when the drive rod is still rotating in a clockwise direction from the vertical view, the guide bar drops down to the bottom of the drive rod relatively and the drive rod is moving forward; when the guide bar arrives at the bottom of the drive rod, it separates itself from the left hand thread and goes into an orbit of the right hand thread, the cycle of these four processes transmits the rotating motion of the drive rod in one direction to the reciprocating motion of the drive rod.
7. A compressor according to claim 6, the piston is connected with the drive rod, which moves forward and backward with the drive rod simultaneously.
8. A compressor according to claim 3, including: thrust bearings which are installed on an upper surface and a bottom surface of the piston.
9. A compressor according to claim 8, wherein the piston and the thrust bearings are assembled as a component, such that the piston could move forward and backward together with the drive rod but does not rotate with the drive rod.
10. A compressor according to claim 8, wherein a piston ring is fixed with the piston, the cylinder is fixed with the compressor body, the piston ring and cylinder form a piston compression structure in order to pump the air or sealant out of the cylinder.
11. A compressor according to claim 8, wherein a piston ring is fixed with the piston, the cylinder structure is integrated with the compressor body, the piston ring and compressor body form a piston compression structure in order to pump the air or sealant out of the compressor.
12. A compressor according to claim 1, wherein the electric motor has an output shaft with a key, the drive rod has a keyed recess mating with the output shaft such that the drive rod rotates with the output shaft and can be movable in an axial direction with respect to the output shaft.
13. A compressor according to claim 12, further comprising a guide bar engaging with the drive rod, the guide bar moves along the thread of the drive rod, the guide bar is fixed on a support, the support is rotatable with respect to the body.
14. A compressor according to claim 13, wherein the support is installed in an annular groove in the body.
15. A compressor according to claim 14, wherein the guide bar and the drive rod form a straight screw drive mechanism, the bidirectional thread includes a right hand thread and a left hand thread, when the drive rod is rotating in a clockwise direction from a vertical view, when the guide bar is under the right hand thread, it rises up to the top of the drive rod relatively and the drive rod is moving backward; when the guide bar arrives at the top of the drive rod, it separates itself from the right hand thread and goes into an orbit of the left hand thread; when the drive rod is still rotating in a clockwise direction from the vertical view, the guide bar drops down to the bottom of the drive rod relatively and the drive rod is moving forward; when the guide bar arrives at the bottom of the drive rod, it separates itself from the left hand thread and goes into an orbit of the right hand thread, the cycle of these four processes transmits the rotating motion of the drive rod in one direction to the reciprocating motion of the drive rod.
16. A compressor according to claim 15, a wherein the piston is connected with the drive rod, which moves forward and backward with the drive rod simultaneously.
17. A compressor according to claim 16, including: thrust bearings which are installed on an upper surface and a bottom surface of the piston.
18. A compressor according to claim 17, wherein the piston and the thrust bearings are assembled as a component, such that the piston could move forward and backward together with the drive rod but does not rotate with the drive rod.
19. A compressor according to claim 18, wherein a piston ring is fixed with the piston, the cylinder is fixed with the compressor body, the piston ring and the cylinder form a piston compression structure in order to pump the air or sealant out of the cylinder.
20. A compressor according to claim 18, a piston ring is fixed with the piston, the cylinder structure is integrated with the compressor body, the piston ring and the compressor body form a piston compression structure in order to pump the air or sealant out of the compressor.
21. A compressor according to claim 5, wherein the guide bar has a length which enables the guide bar will move along one thread until the end of the one thread.
22. A compressor according to claim 1, wherein the piston is open at one end, which end is provided with a bearing having a guide bar on its inner ring, the drive rod passes through the inner ring so that the guide bar mates with the bidirectional thread of the drive rod.
23. A system for a compressor for discharging tire sealant or for pumping a tire including: a linear motion actuator which is fixed with a compressor body; an electric motor which is fixed within the compressor body; and a piston for compressing the tire sealant or air in a cylinder.
24. The system according to claim 23, including: a piston which is installed on one end of the linear motion actuator, and thrust bearings which are installed on an upper surface and a bottom surface of the piston.
25. The system according to claim 24, wherein a piston rod, the piston, and the thrust bearings are assembled as a component, such that the function that the piston could move forward and backward together with the piston rod but will not rotate with piston rod can be achieved.
26. The system according to claim 24, wherein a piston ring is fixed with the piston, a cylinder structure is integrated with the compressor body, the piston ring and the compressor body forms form a piston compression structure in order to pump the air out of the compressor.
27. The system according to claim 24, wherein a piston ring is fixed with the piston, a cylinder is fixed with the compressor body, the piston ring and the cylinder forms form a piston compression structure in order to pump the air out of the cylinder.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
DETAILED DESCRIPTION
Motor Source
[0030] The motor source in this invention represents for the electric motor, which uses electrical energy to produce mechanical energy, usually through the interaction of magnetic fields and current-carrying conductors. The motor is the power source of the compressor, which could generate the energy to compress the air and pump it into a tire.
[0031] There are two major forms of electric motor, i.e. rotational motor and linear motor. In contrast to the circular motion of a rotational motor, linear motor could create motion in a straight line, the motor shaft could move forward and backward. Although it is not that common, but linear motor can be also found in machine tools, industrial machinery and computer peripherals such as valves, dampers, disk drives and printers where linear motion is required.
[0032] In this invention, without specifically notice, the word motor represent the rotational motor. The second motor should be described as linear motion actuator or linear motor.
Gear Unit
[0033] In this invention the gear unit represent for small size gear reduction unit. The load applied on the cylinder-piston will increase with the pressure, the motor will overload soon when the tire is pressurizing if it connected to the mechanism directly. The gear reduction unit could reduce the rotating speed of the rotor and increase the output torque.
[0034] In this invention the gear unit is an optional structure. When the torque of the motor is large enough, which means very expensive, the gear unit is dispensable. When the linear motor is used in the compressor, the gear unit could also be eliminated.
Transformation System
[0035] In this invention the transformation system means that this mechanism could transfer the rotating motion of the rotor to the reciprocate motion to driving the piston. In general situation the screw mechanism could achieve the one way motion, for the movement including forward and backward without changing the rotating direction, a specific screw will be used in this invention. In this invention the transformation system is an optional structure. When the linear motor is used in the compressor, the transformation system could also be eliminated.
Compression Mechanism
[0036] In this invention the compression mechanism is the traditional piston-cylinder mechanical system. The principle of this system is to generate pressure by compressing the gas inside the cylinder, when the inner pressure reaches the threshold value, the gas would be released out of the cylinder and pumped into the tire. This compression uses pistons driven by a crank to deliver air from the environment at high pressure.
[0037] The intake gas enters the suction manifold, then flows into the compression cylinder where it gets compressed by a piston driven in a reciprocating motion via a crank, and then discharged. The cylinders could be manufactured in the body of the compressor for shrinking the size.
EXAMPLE
[0038] With different combination modes, the mechanism of compressor could have different forms. In this invention some forms will be described and distinguished. The following table shows these different combination ways
[0039]
Example 1: FIGS. 2.1-2.5
[0040] Example 1 is a device for injecting liquid sealant into a punctured pneumatic tire and then supplying compressed air into the pneumatic tire to raise internal pressure of the pneumatic tire, the device comprising: a power source including electric motor and gear transmission system which could generate mechanical energy and transfer it to power the transformation part; a power transformation system including mating gear, specialshaped screw, rotated guide-bar and piston rod which could transfer the rotatory motion of the gear to reciprocating motion of the piston rod; a compression unit including piston, piston ring and independent cylinder, which could pump the air out of the exit with pressure and speed.
[0041]
[0042]
[0043] The guide bar 6 and the drive rod 5 form a straight screw drive mechanism. The drive rod 5 is provided with bi-directional threads. The bidirectional threads includes right hand thread and left hand thread. The right hand thread and the left hand thread intersect each other along the drive rod, and merge together at the top of the drive rod 5 and at the bottom of the drive rod 5. When the drive rod 5 is rotating in clockwise direction viewing from the top of the drive rod, when the guide bar 6 is under the right hand thread, the guide bar will rise to the top of the drive rod 5 and the drive rod 5 is accordingly moving backward; when the guide bar 6 arrived at the top of the drive rod 5, it separates itself from the right hand thread and go into the orbit of the left hand thread. When the drive rod 5 is still rotating in clockwise direction from the vertical view, the guide bar 6 drops down to the bottom of the drive rod 5 and the drive rod 5 is accordingly moving forward. When the guide bar 6 arrived at the bottom of the drive rod 5, it separates itself from the left hand thread and goes into the orbit of the right hand thread. In this way, the cycle of these four process transmits the rotating motion of the drive rod 5 in one direction to the reciprocating motion of the drive rod 5. Therefore, it can be appreciated that, if the guide bar 6 is fixed within the housing of the compressor, the continual rotation of the drive rod 5 will lead to a reciprocating motion of the drive rod 5.
[0044] The piston rod 7 is mounted to the drive rod 5 so that it will do a reciprocating movement together with the drive rod 5. One skilled in the art would understand that the piston rod 7 can be integrated with the drive rod 5, or the piston rod 7 can be mounted to the drive rod 5 through bearing so that the piston rod 7 can be rotated with respect to the drive rod 5. For example, a thrust bearing can be provided at the end of the drive rod 5. The piston rod 7 is mounted to the thrust bearing.
[0045]
[0046]
[0047] The mating gear 4 is fixed to the drive rod 5 and coupled with the gear 3. In one embodiment, the mating gear 4 and the drive rod 5 are planted to a platform 8, e.g. by a bearing (not shown). The platform 8 is coupled to the body and limits the axial drifting of mating gear 4 and the drive rod 5 with respect to the platform 8. It can be appreciated that the mating gear 4 and the drive rod 5 can freely rotate with respect to the platform 8. With this arrangement, the motor 1 will drive the drive rod 5 to rotate. As shown in
[0048] Linear guide rails 9 can be provided in the body for guiding the platform 8, such that the platform 8 can move forward and backward along the body, and the mating gear 4 will axially displace with respect to the gear 3 while the mating gear 4 is always engaged with the gear 3. Preferably, the length of the gear 3 corresponds to the length of the bi-directional thread of the drive rod 5.
[0049] Once the motor 1 is rotated, it will drive the mating gear 4 and the drive rod 5 through the gear 3. Relative movement will occur between the guide bar 6 and the drive rod 5. Since the guide bar 6 is fixed, the drive rod 5 together with the platform 8 will displace in the axial direction, which in turn will displace the piston 13 within the cylinder 15.
[0050] It can be understood that, in the above configuration, when the guide bar 6 is at the top of the bi-directional thread, the piston 13 locates at the bottom of the cylinder 15, i.e. at its lower dead point. With continual rotation of the motor 1, the guide bar 6 will engage with the left hand thread and the drive rod 5 will move forward, i.e. from right to left in
[0051] Although in the above embodiment the platform 8 is movable and the support 10 is fixed with respect to the body of the compressor, it can be understood that reversed configuration is also possible. That is, the platform 8 can be fixed and the support 10 is movable along the axial direction of the compressor. In this case, a circular track can be provided on the support 10 to engage with the guide bar 6 so that the guide bar 6 can perform circular movement around the drive rod 5. The piston rod 7 is fixed to the support 10 so that the piston will be driven by the movement of the support 10. Linear guide rails can be provided in the body for guiding the support 10. Alternatively, the guide bar 6 is fixed to the support 10 and the support 10 rotatably supported with the body, for example, the support is movably installed in an annular groove in the body.
[0052] Other variations can be come out with the teaching of the present application without falling out the scope of the present application.
Example 2: FIGS. 3.1-3.3
[0053] Example 2 is a device for injecting liquid sealant into a punctured pneumatic tire and then supplying compressed air into the pneumatic tire to raise internal pressure of the pneumatic tire, the device comprising: a power source including electric motor and gear transmission system which could generate mechanical energy and transfer it to power transformation part; a power transformation system including mating gear, -bi-directional thread screw, rotated guide-bar and piston rod which could transfer the rotatory motion of the gear to reciprocating motion of the piston rod; a compression unit including piston, piston ring and cylinder, which could pump the air out of the exit with pressure and speed.
[0054] The difference between example 2 and example 1 is that the cylinder structure in example 2 is in integrated to the compressor body.
[0055]
Example 3: FIGS. 4.1-4.3
[0056] Example 3 is a device for injecting liquid sealant into a punctured pneumatic tire and then supplying compressed air into the pneumatic tire to raise internal pressure of the pneumatic tire, the device comprising: a power source including electric motor and gear pin transmission system which could generate mechanical energy and transfer it to power transformation part; a power transformation system including gear pin, specialshaped screw, rotated guide-bar and piston rod which could transfer the rotatory motion of the gear to reciprocating motion of the piston rod; a compression unit including piston, piston ring and independent cylinder, which could pump the air out of the exit with pressure and speed.
[0057] The difference between example 4 and example 1 is that the motor in example 4 is used to drive the screw directly without gearbox, which could simplify the mechanism but bring greater demands for the motor performance.
[0058]
[0059] Similar to example 1, the relative movement between the drive rod 5 and the support 10 can be achieved by axial movement of the drive rod or the axial movement of the support 10.
[0060] If the support 10 is fixed and the drive rod 5 performs reciprocating axial movement, the length of the inner recess 18 and the length of the gear pin 2 should be long enough so that the inner recess 18 can keep engaging with the gear pin 2. Moreover, the diameter of the inner recess 18 should be a little larger than the diameter of the gear pin 2 to allow an axial displacement therebetween. As shown in
[0061] If the support 10 performs reciprocating axial movement, the drive rod 5 can be fixed to the gear pin 2. In this case, a circular track can be provided on the support 10 to engage with the guide bar 6 so that the guide bar 6 can perform circular movement around the drive rod 5. The piston rod 7 is fixed to the support 10 so that the piston will be driven by the axial movement of the support 10. Linear guide rails can be provided in the body for guiding the support 10,
[0062] The other configurations may be similar to that of the example 1 and example 2.
[0063]
Example 4: FIGS. 5.1-5.3
[0064] An invention of example 5 is a device for injecting liquid sealant into a punctured pneumatic tire and then supplying compressed air into the pneumatic tire to raise internal pressure of the pneumatic tire, the device comprising: a power source including electric motor and gear pin transmission system which could generate mechanical energy and transfer it to power transformation part; a power transformation system including gear pin, bi-directional thread screw, rotated guide-bar and piston rod which could transfer the rotatory motion of the gear to reciprocating motion of the piston rod; a compression unit including piston, piston ring and independent cylinder, which could pump the air out of the exit with pressure and speed.
[0065] The different between example 4 and example 3 is that the cylinder structure in example 4 is in integrated to the compressor body.
[0066]
Example 5: FIGS. 6.1-6.4
[0067] An invention of example 6 is a device for injecting liquid sealant into a punctured pneumatic tire and then supplying compressed air into the pneumatic tire to raise internal pressure of the pneumatic tire, the device comprising: a power source including linear motion actuator which could generate mechanical energy; a compression unit including piston, piston ring and independent cylinder, which could pump the air out of the exit with pressure and speed.
[0068]
[0069]
Example 6: FIGS. 7.1-7.3
[0070] Example 6 is a device for injecting liquid sealant into a punctured pneumatic tire and then supplying compressed air into the pneumatic tire to raise internal pressure of the pneumatic tire, the device comprising: a power source including linear motion actuator which could generate mechanical energy, a compression unit including piston, piston ring and independent cylinder, which could pump the air out of the exit with pressure and speed.
[0071] The different between example 6 and example 5 is that the cylinder structure in example 6 is in integrated to the compressor body.
[0072]
Example 7: FIGS. 8.1-8.2
[0073]
[0074]
[0075] One skilled in the art would understand that the length of the piston should be long enough to accommodate the drive rod 5.
[0076] While the above detailed description has shown, described, and pointed out novel features as applied to various embodiments, it will be understood that various omissions, substitutions, and changes in the form and details of the device or process illustrated may be made without departing from the spirit of the disclosure. Additionally, the various features and processes described above may be used independently of one another, or may be combined in various ways. All possible combinations and subcombinations are intended to fall within the scope of this disclosure. Many of the embodiments described above include similar components, and as such, these similar components can be interchanged in different embodiments.
[0077] Although the invention has been disclosed in the context of certain embodiments and examples, it will be understood by those skilled in the art that the invention extends beyond the specifically disclosed embodiments to other alternative embodiments and/or uses and obvious modifications and equivalents thereof. Accordingly, the invention is not intended to be limited by the specific disclosures of preferred embodiments herein.