PNEUMATIC TIRE WITH IMPROVED VIBRATION CHARACTERISTICS
20190126692 ยท 2019-05-02
Assignee
Inventors
Cpc classification
B60C2015/042
PERFORMING OPERATIONS; TRANSPORTING
B60C2200/04
PERFORMING OPERATIONS; TRANSPORTING
B60C15/0628
PERFORMING OPERATIONS; TRANSPORTING
B60C2015/0617
PERFORMING OPERATIONS; TRANSPORTING
B60C15/02
PERFORMING OPERATIONS; TRANSPORTING
B60C15/05
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A pneumatic tire has modified dimensions and/or materials characteristics and is designed and constructed for use in place of a conventional, standards-meeting tire of a standards-meeting tire/rim combination. The rim has a bead seat with an outer diameter established by a standards-setting organization to mate with a conventional tire. The modified pneumatic tire has a bead of an inner diameter established by: a) determining a conventional radial force exerted by the bead of the conventional tire on the rim, and b) setting the inner diameter such that, when mounted on the rim the bead exerts on the bead seat a modified radial force between 5% and 25% lower than the conventional radial force.
Claims
1. A pneumatic tire for use with a wheel rim having a bead seat with an outer diameter established by a standards-setting organization to mate with a conventional tire, the pneumatic tire having a bead of an inner diameter established by: a) determining a conventional radial force exerted by the bead of the conventional tire on the rim, and b) setting the inner diameter such that, when mounted on the rim the bead exerts on the bead seat a modified radial force at least 5% lower than the conventional radial force.
2. The tire as claimed in claim 1, wherein the inner diameter is further set such that the modified radial force is at most 25% lower than the conventional radial force.
3. The tire of claim 1, wherein the bead has a bead core comprising a modified number of cords, the modified number being lower than a second number of cords in a bead core of the bead of the conventional tire.
4. The tire of claim 1, wherein the bead has a bead core comprising a plurality of cords, at least one of the plurality of cords having a modified elasticity greater than a conventional elasticity of a plurality of cords of the conventional tire.
5. The tire of claim 1, wherein the bead has a bead core comprising a plurality of cords, and a rubber material disposed between a radially innermost of the cords and a radial inner side of the bead has a higher elasticity in comparison with a corresponding rubber material elacticity of the conventional tire.
6. The tire of claim 1, wherein the bead has a bead core comprising a plurality of cords, and a rubber material disposed between a radially innermost of the cords and a radial inner side of the bead has a smaller radial thickness in comparison with a corresponding rubber material radial thickness of the conventional tire.
7. A method of constructing a pneumatic tire, comprising: determining a conventional radial force exerted by a bead of a standards-meeting tire on a standards-meeting wheel rim; and constructing a modified tire having a bead inner diameter larger than a bead inner diameter of the standards-meeting tire by an amount to generate a modified radial force on the standards-meeting wheel rim that is at least 5% lower than the conventional radial force.
8. The method of claim 7, wherein the bead inner diameter is further set such that the modified radial force is at most 25% lower than the conventional radial force.
9. The method of claim 7, wherein the modified tire is constructed with a bead core comprising a modified number of cords, the modified number being lower than a conventional number of cords in a bead core of the standards-meeting tire.
10. The method of claim 7, wherein the modified tire is constructed with a bead core comprising a plurality of cords, at least one of the plurality of cords having a modified elasticity greater than a conventional elasticity of a plurality of cords of the standards-meeting tire.
11. The method of claim 7, wherein the modified tire is constructed with a bead core comprising a plurality of cords, and a rubber material disposed between a radially innermost of the cords and a radial inner side of the bead has a higher elasticity in comparison with a conventional rubber material elasticity of the standards-meeting tire.
12. The method of claim 7, wherein the modified tire is constructed with a bead core comprising a plurality of cords, and a rubber material disposed between a radially innermost of the cords and a radial inner side of the bead has a smaller radial thickness in comparison with a conventional rubber material radial thickness of the standards-meeting tire.
13. A method of designing a pneumatic tire, comprising: determining, for a standards-meeting tire/rim combination, a conventional radial force exerted by a bead of the standards-meeting tire on the standards-meeting rim; and determining an increase in an inner diameter of the bead to yield a modified radial force on the standards-meeting rim that is at least 5% lower than the conventional force.
14. The method of claim 13, wherein the increase in the bead inner diameter is further determined such that the modified radial force is at most 25% lower than the conventional radial force.
15. The method of claim 13, wherein the pneumatic tire has a bead core comprising a plurality of cords, and the increase in the inner diameter of the bead is achieved by decreasing a number of cords in the plurality relative to a conventional number of cords in a bead core of the standards-meeting tire.
16. The method of claim 13, wherein the pneumatic tire has a bead core comprising a plurality of cords, and at least one of the plurality of cords have a modified elasticity greater than a conventional elasticity of a plurality of cords of the standards-meeting tire.
17. The method of claim 13, wherein the pneumatic tire has a bead core comprising a plurality of cords and a rubber material disposed between a radially innermost of the cords and a radial inner side of the bead, and the rubber material has a higher elasticity in comparison with a conventional rubber material elasticity of the standards-meeting tire.
18. The method of claim 13, wherein the pneumatic tire has a bead core comprising a plurality of cords and a rubber material disposed between a radially innermost of the cords and a radial inner side of the bead, and the rubber material has a smaller radial thickness in comparison with a conventional rubber material radial thickness of the standards-meeting tire.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0043]
[0044]
[0045]
[0046]
[0047]
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[0049]
DETAILED DESCRIPTION
[0050] As required, detailed embodiments of the present invention are disclosed herein; however, it is to be understood that the disclosed embodiments are merely exemplary of the invention that may be embodied in various and alternative forms. The figures are not necessarily to scale; some features may be exaggerated or minimized to show details of particular components. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a representative basis for teaching one skilled in the art to variously employ the present invention.
[0051] In the various figures, equivalent parts are always provided with the same reference numbers in terms of their function so that these are generally also only described once.
[0052]
[0053] As is apparent in
[0054] It is further apparent from
[0055] Rim 3 furthermore has a drop center 11 of the type well known in the pertinent technical fields.
[0056] Inner diameter Di of pneumatic tire 2 is defined by the radial inner side of tire bead 6. The radial outer side of corresponding bead seat 9 defines outer diameter Da of rim 3. In the representation of
[0057] Pneumatic tire 2 represented in
[0058] Pneumatic tire 2 and wheel rim 3 of arrangement 1 represented in
[0059]
[0060] A pneumatic tire 13 (standards-meeting pneumatic tire) assigned to the previously determined standards-meeting wheel rim, not represented in
[0061] As is apparent from
[0062] A carcass inlay 18 which is wound around respective bead bore 15 including core profile 17 (e.g. mono-ply tire construction) is furthermore apparent in
[0063] Tire bead 14 or 12 according to the representation in
[0064] The following description of both views (a) and (b) of
[0065] As is apparent in
[0066] The variables inner diameter Di of pneumatic tire 2, inner diameter Diw of bead core 15 and rubber thickness d of the rubber material arranged between radially innermost steel cords 16 of bead core 15 and the radial inner side of tire bead 14 are correspondingly defined in
[0067] It is clear from the representation of tire bead 14 in
[0068]
[0069] As can be inferred from a comparison of both views (a) and (b) of
[0070] It should be noted that, in addition to the number of steel cords 16 in bead core 22, additionally or alternatively, their elasticity of at least a part of steel cords 16 of bead core 22 can also be increased by selecting a material with different material properties in order to achieve a similar effect to that described above. Additionally or alternatively, the diameter of individual steel cords 16 of at least a part of bead core 22 could also be formed to be smaller in order to also achieve the effect described above.
[0071]
[0072] As can be inferred from a comparison of both views (a) and (b) of
[0073] Alternatively or additionally to changing radial thickness d of the rubber material between radially innermost steel cords 16 and the radial inner side of tire bead 23 represented in
[0074] The arrangement described above according to the invention comprising a pneumatic tire and a wheel rim which retains it for a vehicle, in particular motor vehicle, is not restricted to the embodiments disclosed herein, rather also encompasses further embodiments with the same action.
[0075] It should in particular be understood in this context that the radial force of the tire bead on its corresponding bead seat of the tire rim can also be determined indirectly via a bead unseating method which is well known and in the case of which a force can be determined which is to be applied in the axial direction of the tire/rim arrangement to be tested on the side wall of the pneumatic tire in order to push the tire bead formed on the side wall into the drop center of the wheel rim. There is a direct relationship between the force exerted radially by the tire bead of the pneumatic tire on the corresponding bead seat of the tire rim and the required axial bead unseating force determined by the bead unseating method.
[0076] The following standard bead unseating forces Fst are thus defined, for example, in the relevant known guidelines or norms established by industry standards-setting organizations (e.g. standard WDK 116, established by the Business Association of the German Rubber Industry) for different, conventional pneumatic tires (standard pneumatic tires) depending on the tire width:
TABLE-US-00001 Tire width [mm] Bead unseating force Fst [N] 125-155 7000 155-205 9000 205-255 (and wider) 11000
[0077] The following standard inner diameter Diw_st in mm of a bead core of a conventional pneumatic tire which can be assigned conventionally to the tire rim are likewise defined for a previously determined tire rim (standard tire rim) with a rim outer diameter Da in mm in accordance with ETRTO R9:
Diw_st=Da+3.5 mm (for single-ply tire constructions/mono ply)
Diw_st=Da+4.8 mm (for two-ply tire constructions/dual ply)
[0078] Standard number Nst of the steel cords used in the case of conventional pneumatic tires in the tire bead is dependent on the capacity index LI of the tire and on the special bead core configuration, i.e. the arrangement of the steel cords in the bead core, as specified below, wherein Nst is indicated below, by way of example, for two standard bead core configurations, namely for an arrangement of the steel cords in the bead core which is substantially rectangular as seen in cross-section as well as substantially hexagonal:
i LI80: Nst=16/5 (rectangular/hexagonal)
80LI90: Nst=20/7
90 LI100: Nst=25/8
100LI110: Nst=30/10
110LI120: Nst=36/12
[0079] It is possible to calculate, on the basis of the following formula developed by the inventors, the desired magnitude (within the meaning of the present disclosure) of the radial force for the tire/rim arrangement as disclosed herein which is at least approximately 5% lower than in the case of a conventional pneumatic tire which can conventionally be assigned to the previously determined wheel rim and likewise preferably at most approximately 25% lower than in the case of a conventional pneumatic tire which can conventionally be assigned to the previously determined wheel rim, on the basis of a reduction in the axial bead unseating force (F) in relation to a standard bead unseating force (Fst) defined for a standards-meeting (meeting, that is, industry-recognized standards established by standards-setting organizations such as those named herein above) tire/rim combinations depending on desired parameters, for example, inner diameter of the bead core (Diw), number of steel cords in the bead core (N), and thickness (d) of the rubber material between the radially innermost steel cords and the radial inner side of the tire bead:
F=1000 N/mm*(Diw_stDiw+ddst)+N/Nst*Fst
[0080] wherein dst corresponds to a standard thickness of the rubber material between the radially innermost steel cords and the radial inner side of the tire bead of 2.5 mm.
[0081] For example, the following definition is produced for a mono-ply pneumatic tire with the dimensions 205/55 R16 91 H:
205 mm tire width=>Fst=11000 N
[0082] It should be assumed a radial force of the tire bead on the bead seat of the tire rim of approximately 2000 N arises in the case of an axial bead unseating force Fst of 11000 N, i.e. in this example the radial force is smaller than the axial bead unseating force approximately by the factor 5.5.
[0083] The following also arises from the dimensions of the pneumatic tire selected by way of example:
16 tire diameter=>rim diameter in accordance with ETRTO R9: Da=405.6 mm
[0084] The standard inner diameter of bead core Diw_st is also determined from this:
Diw_st=405.6 mm+3.5 mm=409.1 mm
[0085] Standard thickness dst of the rubber material between the bead core and the radial inner side of the tire bead is set as mentioned above:
dst=2.5 mm
[0086] Standard number Nst of the steel cords in the bead core is produced from the capacity index LI and a rectangular bead core configuration assumed by way of example of the pneumatic tire selected above by way of example:
LI=91=>Nst=25
[0087] The radial force can then be set in the force range according to the invention with following parameters Diw, d and N selected by way of example in that parameters Diw, d and N are correspondingly selected:
[0088] A radial force is produced from the previously determined axial bead unseating force of 9160 N with the factor identified above of 5.5 between the axial bead unseating force and the radial force:
9160 N/5.5=1665.45 N
[0089] In other words, by increasing the inner diameter of the bead core (Diw), and/or reducing the rubber thickness (d) between the radially innermost steel cords and the radial inner side of the tire bead, and/or reducing the number of steel cords in the tire bead (N) in comparison with the conventional pneumatic tire (standard pneumatic tire) which is conventionally assigned to the previously determined wheel rim (standard rim), the desired effect of reducing the radial force by the prescribed amount is achieved and as a result of this the transmission of structure-borne noise from the adapted pneumatic tire determined in a manner according to the invention to the wheel rim via the tire bead of the pneumatic tire and the bead seat of the wheel rim is significantly reduced as described herein.
[0090] A comparison of the radial force of the tire bead conventionally determined for the standard pneumatic tire selected by way of example herein by standard bead unseating force Fst of 11000 N on the corresponding bead seat of the tire rim of 2000 N (conversion by the factor of 5.5 determined above) with the reduced value, achieved in the manner according to the invention, of new bead unseating force F of 9160 N or after conversion with the factor 5.5 new radial force of 1665.45 N shows that the force of the tire/rim arrangement according to the invention in comparison with the force of the conventional tire/rim arrangement is reduced by approximately 335 N or 16.75% and thus lies within the preferred reduction range of approximately 5% to approximately 25%.
[0091] Particularly preferred minimum and maximum force values of the radial forces of a tire bead of a pneumatic tire which are reduced according to the invention in comparison with the standard/conventional radial forces as a function of the respective nominal tire width on the corresponding bead seat of a wheel rim, which form a tire/rim arrangement according to the invention, and satisfy the conditions disclosed herein, are indicated by way of example in the following table:
TABLE-US-00002 Standard Preferred reduced Standard bead radial force radial force Tire width unseating force Fst (factor 5.5) according to invention [mm] [N] [N] [N] 125-155 7000 1273 1200-1000 155-205 9000 1636 1500-1200 205-255 11000 2000 1800-1500 (and wider)
[0092] In a preferred embodiment, the tire/rim arrangement according to the invention is used as a vehicle wheel on a vehicle, in particular on a single-track or multi-track motor vehicle.
[0093] While exemplary embodiments are described above, it is not intended that these embodiments describe all possible forms of the invention. Rather, the words used in the specification are words of description rather than limitation, and it is understood that various changes may be made without departing from the spirit and scope of the invention. Additionally, the features of various implementing embodiments may be combined to form further embodiments of the invention.