SOLAR SELECTIVE COATING
20190128566 ยท 2019-05-02
Inventors
Cpc classification
F24S70/225
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/44
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F24S70/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S40/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S2080/011
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F24S2080/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S70/25
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S10/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S70/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F24S70/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S40/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S10/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S70/65
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S70/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An exemplary solar selective coating can be provided to be deposited on a substrate. The exemplary solar selective coating can comprise an adhesion layer, an absorber stack comprising at least one absorber layer, and an antireflection stack which can comprise at least one antireflection layer, e.g., all provided in a sandwich configuration. The sandwich configuration can provide the adhesion layer deposited onto the substrate, the absorber stack deposited on the adhesion layer, and the antireflection stack deposited on the absorber stack. The adhesion layer can comprise a metallic layer comprising molybdenum and titanium.
Claims
1-22. (canceled)
23. A solar selective coating configured to be deposited on a substrate, the solar selective coating comprising: an adhesion layer; an absorber stack comprising at least one absorber layer; and an antireflection stack comprising at least one antireflection layer, wherein the adhesion layer, the absorber stack and the antireflection stack are provided in a sandwich construction in which the adhesion layer is deposited on the substrate, the absorber stack is deposited on the adhesion layer, and the antireflection stack deposited on the absorber stack, and wherein the adhesion layer comprises a metallic layer comprising a refractory metal and a dope-material, the dope-material comprising a metal or a metalloid, the metallic layer being configured with an amorphous disordered structure.
24. The solar selective coating according to claim 23, wherein the adhesion layer comprises a metallic layer comprising molybdenum and titanium.
25. The solar selective coating according to claim 23, wherein the adhesion layer has an adhesion layer thickness in a range of 30 nm to 500 nm.
26. The solar selective coating according to claim 25, wherein the range is 80 nm to 200 nm.
27. The solar selective coating according to claim 26, wherein the range is 110 nm to 130 nm
28. The solar selective coating according to claim 23, wherein the adhesion layer comprises a metallic layer comprising 85-99% (w/w) Mo and 1-15% (w/w) Ti.
29. The solar selective coating according to claim 28, wherein the adhesion layer comprises a metallic layer comprising 90-97% (w/w) Mo and 3-10% (w/w) Ti.
30. The solar selective coating according to claim 29, wherein the adhesion layer comprises a metallic layer comprising 95-96% (w/w) Mo and 4-5% (w/w) Ti.
31. The solar selective coating according to claim 23, wherein the at least one absorber layer comprises at least one of a ceramic composition or a metallic composition comprising elements selected from the group consisting of: aluminium, nitrogen, titanium, oxygen or combinations thereof.
32. The solar selective coating according to claim 23, wherein the at least one antireflection layer comprises a ceramic composition comprising elements selected from the group consisting of: at least one silicon nitride, at least one silicon oxide, at least one aluminium nitride, at least one aluminium oxide, at least one titanium oxide or combinations thereof.
33. The solar selective coating according to claim 23, wherein the sandwich construction comprises a three-layer sandwich structure, wherein: the adhesion layer has a 110-130 nm thickness, the adhesion layer comprising a metallic layer comprising 85-99% (w/w) Mo and 1-15% (w/w) Ti, the absorber stack configured with a single absorber layer comprising a 110-130 nm titanium aluminium nitride layer, and the antireflection stack configured with a single antireflection layer comprising at least one 50-70 nm silicon nitride layer.
34. The solar selective coating according to claim 23, wherein the sandwich construction comprises a four-layer sandwich structure, wherein: the adhesion layer comprises a 110-130 nm thickness, the adhesion layer comprising a metallic layer comprising 85-99% (w/w) Mo and 1-15% (w/w) Ti, the absorber stack is configured with a single absorber layer comprising a 60-80 nm titanium aluminium nitride layer, and a single semi-absorber layer comprising a 20-40 nm titanium aluminium oxynitride layer, and the antireflection stack is configured with a single antireflection layer comprising at least one 70-90 nm silicon oxide layer.
35. A solar absorber, comprising: a solar selective coating deposited on a substrate, the solar selective coating comprising: an adhesion layer; an absorber stack comprising at least one absorber layer; and an antireflection stack comprising at least one antireflection layer, wherein the adhesion layers, the absorber stack and the antireflection stack are provided in a sandwich construction in which the adhesion layer is deposited on the substrate, the absorber stack is deposited on the adhesion layer, and the antireflection stack deposited on the absorber stack, wherein the adhesion layer comprises a metallic layer comprising a refractory metal and a dope-material, the dope-material comprising a metal or a metalloid, the metallic layer being configured with an amorphous disordered structure, and wherein a surface of the substrate is a pre-polished surface, and the substrate comprises at least one high temperature stable metallic alloy.
36. The solar absorber according to claim 35, wherein the substrate comprises a thermal absorber configuration.
37. The solar absorber according to claim 35, wherein the substrate comprises a pressure formed thermal absorber configuration configured with a thermal absorber panel which comprises at least two joinable sheets joined by high pressure joints, the thermal absorber panel comprising at least one flow channel, at least one inlet, and at least one outlet, and wherein the at least one flow channel is a pressure expanded flow channel.
38. A method for making a solar selective coating configured to be deposited on a substrate by a vacuum deposition process, comprising: providing the substrate which is pre-polished; depositing an adhesion layer onto the pre-polished substrate; depositing an absorber stack onto the adhesion layer one layer at a time; and depositing an antireflection stack onto the absorber stack one layer at a time, wherein the adhesion layer comprises a metallic layer comprising a refractory metal and a dope-material, the dope-material comprising a metal or a metalloid, and wherein the metallic layer is configured with an amorphous disordered structure.
39. The method according to claim 38, wherein the adhesion layer comprises a metallic layer comprising molybdenum and titanium.
40. The method according to claim 38, wherein the adhesion layer is deposited onto the substrate by: providing a base pressure of less than 1E-4 mbar, providing a substrate temperature above 50 C.; providing a process pressure of less than 1E-1 mbar by providing a protective atmosphere to a process chamber of an instrument grade argon gas prior to a deposition of the adhesion layer by a vacuum deposition process; and performing the vacuum deposition process.
41. The method according to claim 38, wherein the absorber stack is deposited onto the adhesion layer by: providing a base pressure of less than 1E-4 mbar, providing a substrate temperature above 50 C., providing a process pressure of less than 1E-1 mbar by providing a protective atmosphere to a process chamber of an instrument grade argon gas prior to the deposition of the adhesion layer by a vacuum deposition process, and performing the vacuum deposition process using at least one reactive gas selected from the group consisting of: instrument grade oxygen, instrument grade nitrogen and using a partial pressure of the at least one reactive gas of 1E-6 to 5E-4 mbar.
42. The method according to claim 38, wherein the anti-reflection stack is deposited onto the absorber stack by: providing a base pressure of less than 1E-4 mbar, providing a substrate temperature above 50 C, providing a process pressure of less than 1E-1 mbar by providing a protective atmosphere to a process chamber of an instrument grade argon gas prior to the deposition of the adhesion layer by a vacuum deposition process, and performing the vacuum deposition process using at least one reactive gas selected from the group consisting of: instrument grade oxygen, instrument grade nitrogen and using a partial pressure of the at least one reactive gas of 1E-6 to 5E-4 mbar.
43. A method for making a solar selective coating configured to be deposited on a substrate for a vacuum deposition process, comprising: ion etching of a surface of the substrate with an ion gun using a process pressure in the range of 1E-5 bar to 5E-2 bar, and argon gas as an ionization gas; providing a temperature of above 100 C. to the substrate; sputtering for a deposition of an adhesion layer comprising a metallic layer that comprises molybdenum and titanium using a process pressure in the range of 1E-3 bar to 1E-2 bar, and argon as a sputtering gas; sputtering for a deposition of a titanium aluminium nitride layer using a process pressure in the range of 1E-3 to bar 1E-2 bar, argon as the sputtering gas, and nitrogen as a reactive gas using a partial pressure of the reactive gas in the range of 1E-6 to 5E-4 mbar; and sputtering for a deposition of at least one silicon nitride layer using a process pressure in the range of 1E-3 bar to 1E-2 bar, argon as the sputtering gas, and nitrogen as the reactive gas using a partial pressure of the reactive gas in the range of 1E-6 to 5E-4 mbar wherein: the solar selective coating further comprising (a) an absorber stack comprising at least one absorber layer, and (b) an antireflection stack comprising at least one antireflection layer, wherein the adhesion layer, the absorber stack and the antireflection stack are provided in a sandwich construction in which the adhesion layer is deposited on the substrate, the adhesion layer has a 110-130 nm thickness, the adhesion layer comprising a metallic layer comprising 85-99% (w/w) Mo and 1-15% (w/w) Ti, the absorber stack configured with a single absorber layer comprising a 110-130 nm titanium aluminium nitride layer, and the antireflection stack configured with a single antireflection layer comprising at least one 50-70 nm silicon nitride layer.
44. A method for making a solar selective coating configured to be deposited on a substrate for a vacuum deposition process, comprising: ion etching of a surface of the substrate with an ion gun using a process pressure in the range of 1E-5 bar to 5E-2 bar, and argon gas as an ionization gas; providing a temperature of above 100 C. to the substrate; sputtering for a deposition of an adhesion layer comprising a metallic layer that comprises molybdenum and titanium using a process pressure in the range of 1E-3 bar to 1E-2 bar, and argon as a sputtering gas; sputtering for a deposition of a titanium aluminium nitride layer using a process pressure in the range of 1E-3 to bar 1E-2 bar, argon as the sputtering gas, and nitrogen as a reactive gas using a partial pressure of the reactive gas in the range of 1E-6 to 5E-4 mbar; and sputtering for a deposition of at least one silicon nitride layer using a process pressure in the range of 1E-3 bar to 1E-2 bar, argon as the sputtering gas, and nitrogen as the reactive gas using a partial pressure of the reactive gas in the range of 1E-6 to 5E-4 mbar wherein: the solar selective coating further comprising (a) an absorber stack comprising at least one absorber layer, and (b) an antireflection stack comprising at least one antireflection layer, wherein the adhesion layer, the absorber stack and the antireflection stack are provided in a sandwich construction in which the adhesion layer is deposited on the substrate, the adhesion layer comprises a 110-130 nm thickness, the adhesion layer comprising a metallic layer comprising 85-99% (w/w) Mo and 1-15% (w/w) Ti, the absorber stack is configured with a single absorber layer comprising a 60-80 nm titanium aluminium nitride layer, and a single semi-absorber layer comprising a 20-40 nm titanium aluminium oxynitride layer, and the antireflection stack is configured with a single antireflection layer comprising at least one 70-90 nm silicon oxide layer.
45. A process for providing a solar absorber by depositing a solar selective coating via a vacuum deposition process onto a thermal absorber configuration, comprising: providing a pre-polished substrate; preparing a surface of the substrate by ion-etching; depositing an adhesion layer onto the substrate surface; depositing an absorber stack onto the adhesion layer one layer at a time; and depositing an antireflection stack onto the absorber stack one layer at a time, wherein the adhesion layer comprises a metallic layer comprising a refractory metal and a dope-material, the dope-material comprising a metal or metalloid, the metallic layer being configured with an amorphous disordered structure.
46. The process according to claim 45, wherein the adhesion layer comprises a metallic layer comprising molybdenum and titanium.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0223] Further exemplary embodiments of the present disclosure are detailed in the description of the Figures, where this description shall not limit the scope of the present disclosure. The Figures show:
[0224]
[0225]
[0226]
[0227]
[0228]
[0229]
[0230]
[0231]
[0232]
[0233]
[0234]
[0235]
[0236]
[0237] Throughout the figures, the same reference numerals and characters, unless otherwise stated, are used to denote like features, elements, components or portions of the illustrated embodiments. Moreover, while the subject disclosure will now be described in detail with reference to the figures, it is done so in connection with the illustrative embodiments. It is intended that changes and modifications can be made to the described embodiments without departing from the true scope and spirit of the subject disclosure as defined by the appended claims.
DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS
[0238]
[0239]
[0240]
[0241] The exemplary individual layers of the selective coatings may be described by a layer thickness 80 and refractive index of the individual layers 100 provided in the solar selective coating 10. The interfaces between the layers may be described by boundary conditions by which reflectance and absorbance of incident radiation on the solar selective coating 10 may be calculated through the coating using classical optical theory.
[0242]
[0243] A raw and also a pre-polished 230 substrate surface may comprise tips and edges of nano and micro sizes. By polishing the substrate surface 22 the surface structure may be changed to comprise rounded and smoothed tips and edges upon which the solar selective coating 10 may be deposited.
[0244] The graph shown in
[0245] The exemplary measurements are performed as accelerated corrosion measurements and are performed by use of an Avesta cell with Biologic potentiostat/galvanostat. The test samples are tested in a mild solution (pH 6.0) of sodium chloride, sodium acetate trihydrate and acetic acid, balanced with water. The test procedure is performed using a first anodic test sequence and second a cathodic test sequence, during which test sequences the potential is varied from 10V to +10V and concurrently measuring the current across the test samples. The measured current represents the ongoing corrosion process. The procedure and apparatus used for the accelerated corrosion measurements are well-known to a person skilled in the art.
[0246] The exemplary test samples are as follows:
[0247] A: Standard tube without a solar selective coating
[0248] B: Electro-polished tube without a solar selective coating
[0249] C: Standard tube deposited with solar selective coating A
[0250] D: Grinded and electro-polished tube deposited with solar selective coating A
[0251] E: Polished and electro-polished tube deposited with solar selective coating A
[0252] F: Electro-polished tube deposited with solar selective coating A
[0253] Solar selective coating A comprises a four-layer sandwich structure deposited using VDP (240). The coating comprises a 120 nm thick adhesion layer comprising a metallic layer comprising 95% Mo (w/w) and 5% Ti (w/w), a 70 nm thick titanium aluminium nitride absorber layer, a 30 nm thick titanium aluminium oxynitride semi-absorber layer, and a 80 nm thick silicon oxide(s) antireflection layer.
[0254] The test samples comprising electro-polished tubes deposited with solar selective coating A shows a significant improvement in regard to decreased corrosion rate.
[0255] Furthermore, the measurements show that test samples without solar selective coating but with different surface preparations show a significant improvement in regard to decreased corrosion rate only by use of smoothing the substrate surface for example by electro-polishing.
[0256] Thus, the exemplary performed measurement shows that smoothing the substrate surface and subsequently depositing a solar selective coating A is found, in a surprising extent, to improve the corrosion properties.
[0257]
[0258] The reflectance of the exemplary four-layer solar selective coating is calculated using a matrix formalism algorithm based on boundary conditions and based on input of the reflective indices of individual layer materials 90 and sequence of the individual layers 100 at a temperature of 350 C. The four-layer solar selective coating is calculated to obtain an optical absorption of 93% of the Solar insolation AM 1.5 spectrum.
[0259] For various exemplary embodiments of the present disclosure, usable solar selective coatings may be chosen from the range of solutions with a calculated optical absorption >80% of the spectrum Solar insolation AM 1.5 and an emittance <30% at a temperature of 350 .sup.c.
[0260]
[0261]
[0262] The flat thermal absorber configuration 434 illustrated in
[0263] In
[0264] The thermal transfer from the flat thermal absorber configuration 434 in
[0265]
[0266]
[0267]
EXEMPLARY LIST OF REFERENCE SIGNS
[0268]
TABLE-US-00001 10 solar selective coating 12 solar selective surface 20 substrate 22 substrate surface 30 adhesion layer 32 amorphous disordered structure 34 dope-material 36 refractory metal 40 absorber stack 42 absorber layer 44 semi-absorber layer 60 antireflection stack 62 antireflection layer 70 sandwich construction 80 layer thickness 82 adhesion layer thickness 90 layer material 100 individual layers 112 three-layer stack 114 four-layer stack 120 surface roughness 122 micro roughness 124 macro roughness 186 solar insolation 188 process pressure 190 base pressure 200 substrate temperature 210 substrate surface 220 surface preparation 228 ion-etching 230 pre-polished 240 vacuum deposition process 250 ion gun 260 sputtering 300 method for depositing 302 method for making 310 preparing 320 depositing 330 etching 340 providing 350 performing 400 solar absorber 402 thermal absorber means 420 spherical thermal absorber means 422 circular tube 424 non-circular tube 426 double walled tube 428 pillow-plate tube 430 planar thermal absorber means 432 sheet 434 flat thermal absorber means 436 pressure formed thermal absorber means 440 embossed thermal absorber means 460 flow channel