Regenerative braking system and method
10272913 · 2019-04-30
Assignee
Inventors
Cpc classification
B60K6/387
PERFORMING OPERATIONS; TRANSPORTING
B60W10/08
PERFORMING OPERATIONS; TRANSPORTING
B60L2250/12
PERFORMING OPERATIONS; TRANSPORTING
B60W10/06
PERFORMING OPERATIONS; TRANSPORTING
B60L58/12
PERFORMING OPERATIONS; TRANSPORTING
B60W20/15
PERFORMING OPERATIONS; TRANSPORTING
B60K2006/4808
PERFORMING OPERATIONS; TRANSPORTING
Y02T10/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60W2300/36
PERFORMING OPERATIONS; TRANSPORTING
Y02T10/92
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60L50/16
PERFORMING OPERATIONS; TRANSPORTING
Y02T10/62
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02T90/16
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60W10/02
PERFORMING OPERATIONS; TRANSPORTING
B60L3/106
PERFORMING OPERATIONS; TRANSPORTING
Y02T10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60L15/2054
PERFORMING OPERATIONS; TRANSPORTING
B60L7/14
PERFORMING OPERATIONS; TRANSPORTING
B60W20/10
PERFORMING OPERATIONS; TRANSPORTING
Y02T10/64
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60W20/40
PERFORMING OPERATIONS; TRANSPORTING
Y02T10/7072
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B60W10/02
PERFORMING OPERATIONS; TRANSPORTING
B60W20/10
PERFORMING OPERATIONS; TRANSPORTING
B60W20/15
PERFORMING OPERATIONS; TRANSPORTING
B60K6/387
PERFORMING OPERATIONS; TRANSPORTING
B60W10/08
PERFORMING OPERATIONS; TRANSPORTING
B60L15/20
PERFORMING OPERATIONS; TRANSPORTING
B60W10/06
PERFORMING OPERATIONS; TRANSPORTING
B60L7/14
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method for recovering energy during braking of a vehicle is provided. The vehicle has at least one rotatable ground engaging member, a generator operatively connected to the at least one rotatable ground engaging member, and at least one energy storage device coupled to the generator. The method has the steps of: determining a speed of the vehicle; determining a desired slip of the at least one rotatable ground engaging member based at least in part on the speed of the vehicle; and applying a braking torque to the at least one rotatable ground engaging member using the generator based at least in part on the desired slip. A regenerative braking system for a vehicle and a vehicle having such a system are also disclosed.
Claims
1. A method for recovering energy during braking of a vehicle, the vehicle having at least one rotatable ground engaging member, a generator operatively connected to the at least one rotatable ground engaging member, and at least one energy storage device coupled to the generator, the method comprising: receiving a braking command generated at least in part in response to a braking actuator being actuated; determining a position of the braking actuator; determining a speed of the vehicle; determining a desired slip of the at least one rotatable ground engaging member based at least in part on the speed of the vehicle; determining a speed of rotation of the at least one rotatable ground engaging member; determining an actual slip of the at least one rotatable ground engaging member based at least in part on the speed of the vehicle and the speed of rotation of the at least one rotatable ground engaging member; in response to receiving the braking command, applying a braking torque to the at least one rotatable ground engaging member using the generator based at least in part on the desired slip and the position of the braking actuator; and displaying to a driver of the vehicle a graphical representation of a braking performance based at least in part on a difference between the actual slip and the desired slip.
2. The method of claim 1, further comprising: adjusting the braking torque based at least in part on the difference between the desired slip and the actual slip.
3. The method of claim 1, wherein: the braking actuator has a first position where the braking actuator is not actuated and a second position where the braking actuator is actuated; and the braking torque is applied and adjusted when the braking actuator is in the second position.
4. The method of claim 1, wherein: the generator is a motor-generator having a motor mode and a generator mode; the motor-generator applies a propulsive torque to the at least one rotatable ground engaging member when in the motor mode; the motor-generator applies the braking torque to the at least one rotatable ground engaging member when in the generator mode; and the method further comprises: switching from the motor mode to the generator mode in response to the braking command being received.
5. The method of claim 1, wherein: the at least one rotatable ground engaging member is at least one driving wheel of the vehicle; the vehicle also has at least one non-driving wheel; and determining a speed of the vehicle includes determining a speed of rotation of the at least one non-driving wheel.
6. The method of claim 1, wherein the desired slip is less than a critical slip of the at least one rotatable ground engaging member.
7. A regenerative braking system for a vehicle comprising: a generator adapted to be operatively connected to at least one rotatable ground engaging member of the vehicle; at least one energy storage device coupled to the generator; a control unit connected to the generator for controlling an operation of the generator; and a vehicle speed sensor connected to the control unit to send a signal representative of a speed of the vehicle to the control unit; a wheel speed sensor connected to the control unit to send a signal representative of a speed of rotation of the at least one rotatable ground engaging member to the control unit; the control unit having a permanent storage medium including machine-readable instructions causing, when executed, the control unit to: determine a position of the braking actuator based on a signal received from a braking actuator position sensor; determine a desired slip of the at least one rotatable ground engaging member based at least in part on the speed of the vehicle; determine an actual slip of the at least one rotatable ground engaging member based at least in part on the speed of the vehicle and the speed of rotation of the at least one rotatable ground engaging member; in response to receiving a braking command generated at least in part in response to the braking actuator being actuated, control the generator to apply a braking torque to the at least one rotatable ground engaging member based at least in part on the desired slip and the position of the braking actuator; and control a display of the vehicle to display to a driver of the vehicle a graphical representation of a braking performance based at least in part on a difference between the actual slip and the desired slip.
8. The system of claim 7, wherein the machine-readable instructions further cause, when executed, the control unit to: control the generator to adjust the braking torque based at least in part on the difference between the desired slip and the actual slip.
9. The system of claim 7, wherein: the braking actuator has a first position where the braking actuator is not actuated and a second position where the braking actuator is actuated; and the control unit controls the generator to apply and adjust the braking torque when the braking actuator is in the second position.
10. The system of claim 7, wherein: the generator is a motor-generator having a motor mode and a generator mode; the motor-generator being adapted to apply a propulsive torque to the at least one rotatable ground engaging member when in the motor mode; the motor-generator being adapted to apply the braking torque to the at least one rotatable ground engaging member when in the generator mode; and the machine-readable instructions further cause, when executed, the control unit to switch the motor-generator from the motor mode to the generator mode in response to a braking command being received.
11. The system of claim 10, wherein: the vehicle also has an internal combustion engine selectively operatively connected to the at least one rotatable ground engaging member; and the machine-readable instructions further cause, when executed, the control unit to send a signal to a clutch actuator to disengage the engine from the at least one rotatable ground engaging member in response to the braking command being received.
12. The system of claim 7, wherein: the at least one rotatable ground engaging member is at least one driving wheel of the vehicle; the vehicle also has at least one non-driving wheel; and the vehicle speed sensor is a wheel speed sensor connected to the control unit to send a signal representative of a speed of rotation of the at least one non-driving wheel to the control unit.
13. The system of claim 7, wherein the desired slip is less than a critical slip of the at least one rotatable ground engaging member.
14. A regenerative braking system for a vehicle comprising: a generator adapted to be operatively connected to at least one rotatable ground engaging member of the vehicle; at least one energy storage device coupled to the generator; a control unit connected to the generator for controlling an operation of the generator; a display connected to the control unit; a braking actuator position sensor connected to the control unit to send a signal representative of a position of a braking actuator of the vehicle; a vehicle speed sensor connected to the control unit to send a signal representative of a speed of the vehicle to the control unit; and a rotatable ground engaging member speed sensor connected to the control unit to send a signal representative of a speed of rotation of the at least one rotatable ground engaging member; the control unit having a permanent storage medium including machine-readable instructions causing, when executed, the control unit to: determine a desired slip of the at least one rotatable ground engaging member based at least in part on the speed of the vehicle; control the generator to apply a braking torque to the at least one rotatable ground engaging member based at least in part on the position of the braking actuator; determine an actual slip of the at least one rotatable ground engaging member based at least in part on the speed of the vehicle and the speed of rotation of the at least one rotatable ground engaging member; and send instructions to the display device to display to a driver of the vehicle a graphical representation of a braking performance based at least in part on a difference between the actual slip and the desired slip.
15. The system of claim 14, wherein the graphical representation of the braking performance indicates if the actual slip is higher or lower than the desired slip.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) For a better understanding of the present technology, as well as other aspects and further features thereof, reference is made to the following description which is to be used in conjunction with the accompanying drawings, where:
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DETAILED DESCRIPTION
(14) The present technology will be described with respect to a hybrid three-wheel vehicle having a handlebar for steering. However it is contemplated that aspects of the present technology could be used in a vehicle powered only by an electrical motor or in a vehicle powered by means other than an electrical motor, but provided with a separate electrical generator. It should also be understood that aspects of the present technology could be used in other wheeled vehicles such as, but not limited to, a motorcycle, a scooter, and an all-terrain vehicle (ATV). It is also contemplated that aspects of the present technology could be used on vehicles having at least one rotatable ground engaging member other than a wheel. For example, aspects of the present technology could be used on a vehicle having at least one rotatable ground engaging member that is an endless track.
(15) Referring to
(16) A drive selector switch 28 is mounted on the left side of the handlebar 18. The drive selector switch 28 is used to select if the vehicle 10 is to be driven forward, rearward or be in neutral. The shift position (i.e. first gear, second gear . . . ) of the transmission 200 is automatically selected and changed by a control module 150 (
(17) The three-wheel vehicle 10 has other features well known in the art such as a vehicle body, rear view mirrors, lights and mudguards. For simplicity, these features will not be described in detail herein.
(18) Turning now to
(19) The engine 100 selectively drives the transmission 200 via a drive gear 102 disposed on a left end of a crankshaft 104 of the engine 100. The drive gear 102 engages a clutch drive gear 202 of a clutch 204 that is mounted on an input shaft 206 of the transmission 200. The clutch 204 is a normally opened electrohydraulic automatic clutch. The clutch 204 is connected to and controlled by a clutch actuator 205, which is itself controlled by a control unit 150. The clutch 204 selectively transmits torque from the drive gear 102 to the input shaft 206. The input shaft 206 transmits torque to an output shaft 208 of the transmission 200, and vice versa, via gears. A dampened belt sprocket 210 is disposed on a right end of the output shaft 208. The dampened belt sprocket 210 is of the type described in United States Patent Publication No. US2008/0283322 A1, published Nov. 20, 2008, the entirety of which is incorporated herein by reference. It is contemplated that other types of dampened or undampened belt sprockets could be used. A toothed belt 212 is disposed around both the belt sprocket 210 and a belt sprocket 308 disposed on a right end of the torque transmission shaft 302. The belt 212 transmits torque from the output shaft 208 of the transmission 200 to the torque transmission shaft 302, and vice versa. Another belt sprocket 310 is disposed on a left end of the torque transmission shaft 302. The belt sprockets 308 and 310 are undampened, but it is contemplated that they could be. A toothed belt 312 is disposed around both the belt sprocket 310 and a dampened belt sprocket 30 disposed on a left end of a wheel shaft 32 of the rear wheel 16 to drive the rear wheel 16. The belt sprocket 30 is also of the type described in United States Patent Publication No. US2008/0283322 A1, but it is contemplated that other types of dampened or undampened belt sprockets could be used. It is contemplated that the toothed belt 212 and/or the toothed belt 312 could be replaced by a chain, in which case the corresponding belt sprockets 210, 308, 310, 30 would be replaced by chain sprockets.
(20) The electric motor 300 drives the torque transmission shaft 302 via gears 314 and 316. The gear 314 is disposed on a right end of a shaft 318 of the electric motor 300. The gear 316 is disposed on a right side of the torque transmission shaft 302, laterally inwardly of the belt sprocket 308. Torque from the electric motor 300 is then transmitted to the rear wheel 16 by the belt sprockets 310 and 30 and the belt 312 as described above. The gear 316 is mounted on the torque transmission shaft 302 by a friction clutch 320 disposed radially between the torque transmission shaft 302 and the gear 316. As will be described in greater detail below, under certain operating conditions, it is the torque transmission shaft 302 that drives the electric motor 300 via the gears 314, 316. Under such operating conditions, the electric motor 300 generates electricity thereby recharging the battery 306.
(21) As will be explained in greater detail below, the rear wheel 16 can be driven by the electric motor 300 only, by the internal combustion engine 100 only, or by both the electric motor 300 and the internal combustion engine 100.
(22) It is contemplated that the engine 100 and transmission 200 could be omitted such that the vehicle 10 is only driven by the electric motor 300 via the belt sprockets 310 and 30 and the belt 312.
(23) Turning now to
(24) The frame 12 is similar to the frame described in International Patent Publication No. WO2007/130015 A1, published on Nov. 15, 2007, the entirety of which is incorporated herein by reference. The main difference between the frame 12 and the frame of the above-recited International Patent Publication is the presence of a recess formed in the lower portion of the frame 12 to receive the battery 306, as will be described below.
(25) The frame 12 has an upper frame member 34, a rear lower frame member 36, a center lower frame member 38 and a front lower frame member 40 which are interconnected with each other, thus forming a closed perimeter with a space therein. A forward cross member 42 interconnects a forward portion of the upper frame member 34 with a forward portion of the front lower frame member 40. A rearward cross member 44 interconnects a rearward portion of the upper frame member 34 with a rearward portion of the rear lower frame member 36. A strut 46 extends from the forward cross member 42 to the forward portion of the center lower frame member 38. The center lower frame member 38 is raised relative to the rear and front lower frame members 36 and 40. The center lower frame member 38 has a front leg 48 connecting a front portion thereof to a rearward portion of the front lower frame member 40. The center lower frame member 38 also has a rear leg (not shown) connecting a rear portion thereof to a forward portion of the rear lower frame member 40. The raised center lower frame member 38 creates a space to receive the battery 306. The battery 306 is fastened to brackets 50 extending laterally outwardly from the center lower frame member 38. As can be seen in
(26) The upper frame member 34, rear lower frame member 36, center lower frame member 38, front lower frame member 40, forward cross member 42, rearward cross member 44 and strut 46 are made of metallic tubular beams having similarly sized rectangular cross-sections. However it is contemplated that the members 34, 36, 38, 40, 42 and 44 and strut 46 could have different cross-sectional dimensions, could be made of non-metallic material (composite materials for example), and could also have a different configuration (I-beams or C-channels for example). The rear lower frame member 36 and the rearward cross member 44 are integrally formed as a single beam that is bent. It is also contemplated that these members 36, 44 could be welded to each other. The rearward cross member 44 extends rearward and upward from the rear lower frame member 36 and is welded to the upper frame member 34. The upper and lower ends of the forward cross member 42 are welded to the upper frame member 34 and to the front lower frame member 40 respectively. The center lower frame member 38 is welded to the rear and front lower frame members 36, 40. It is contemplated that the members 34, 36, 38, 40, 42 and 44 may be joined by other means. For example, they may be joined by using brackets and fasteners. It is also contemplated that the members 34, 36, 38, 40, 42 and 44 could be made of a single beam, which could be bent to obtain a closed perimeter. The above-described frame 12 is only one contemplated frame for the vehicle 10. It is contemplated that other frames could be used. The frame 12 has a number of other features and brackets, some of which will be described in greater detail below.
(27) The rear wheel 16 is mounted to the frame 12 via a swing arm 52. The length of the swing arm 52 is selected such that at least a portion of the rear wheel 16 is disposed below the rear portion of the upper frame member 34, but it is contemplated that a longer swing arm could be used. A shock absorber unit 54 is mounted to the swing arm 52 at one end and to the rearward cross member 44 at the other, so as to be disposed along a longitudinal centerline of the vehicle 10. The shock absorber unit 54 consists of a hydraulic shock absorber with a coil spring disposed around the shock absorber. The front wheels 14 are mounted to the frame 12 via double A-arm suspensions 56 (
(28) A fuel tank 58, shown in
(29) The assembly 304 formed by the torque transmission shaft 302 and the electric motor 300 is disposed rearward of the internal combustion engine 100 and is located under the rearward cross member 44. The assembly 304 defines a channel (not shown) that receives a portion of the rearward cross member 44. Threaded fasteners (not shown) extend through the channel and this portion of the rearward cross member 44 to rigidly mount the assembly 304 under the rearward cross member 44. It is contemplated that the connection between the assembly 304 and the rearward cross member 44 could be provided with dampening means, such as, for example, elastomeric bushings around the fasteners, to reduce the transmission of vibrations between the assembly 304 and the rearward cross member 44. The assembly 304 is located along the rearward cross member 44 such that an axis of rotation of the belt sprocket 310 is in proximity to an axis of rotation of the swing arm 52 relative to the frame 12. In an alternative implementation, the axis of rotation of the belt sprocket 310 and the axis of rotation of the swing arm 52 relative to the frame 12 are coaxial.
(30) The internal combustion engine 100 and the transmission 200 are mounted as a unit over the center lower frame member 38, above the battery 306. Due to the orientation of the engine 100 and the type of crankshaft 104 being used, the engine 100 generates the least vibrations in the direction parallel to the axis 106 (
(31) In order to prevent movement of the engine 100 and transmission 200 toward the rear of the vehicle 10, which would cause the belt 212 to lose tension, various elements are provided to restrain such motion. A rod 116 (
(32) With reference to
(33) Two air intake ports (not shown) supply air and fuel inside the combustion chambers. Air is supplied to the air intake ports by an air intake system consisting of a hose 128, a throttle body 130 controlling the flow of air to the air intake ports, an air box/intake manifold 132, and an air filter. Fuel is supplied from the fuel tank 58 to the air intake ports by a fuel supply system (not shown). The fuel supply system includes at least one fuel pump, hoses, and two fuel injectors. Two spark plugs (not shown) inserted in the cylinder head 126 ignite the air/fuel mixture in the cylinders. The exhaust gases generated by the combustion of the air/fuel mixture exit the cylinders by two exhaust ports (not shown). From the exhaust ports, the exhaust gases flow in an exhaust manifold (not shown) mounted on the front of the cylinder block 124. From the exhaust manifold, the exhaust gases flow inside pipes 134 that, as can be seen, extend forward, then laterally toward the right across the front of the engine 100, then rearward and downward along a right side of the engine 100 to a muffler 136. The muffler 136 is disposed at the rear of the vehicle 10 to the right of the rear wheel 16. Fluid communications between the intake ports, the exhaust ports and the combustion chambers are controlled by intake and exhaust valves (not shown) respectively. The intake and exhaust valves are actuated by a camshaft system (not shown).
(34) Oil for lubricating the engine 100 is stored in an oil tank formed between the back walls of the crankcase 122 and of the cylinder block 124 and an oil tank cover 138. The cover 138 is fastened to the back walls of the crankcase 122 and of the cylinder block 124 and is disposed below the air box/intake manifold 132. The oil tank can be filled via an oil filler neck 140. Oil is supplied to the various components of the engine 100 via an oil pump (not shown) driven by the crankshaft 104 and is filtered by an oil filter (not shown). The engine 100 is cooled by water pumped from a water reservoir (not shown) by a mechanical pump (not shown). The mechanical pump is also driven by the crankshaft 104.
(35) A starter motor (not shown) is mounted to the front of the crankcase 122. The starter motor selectively engages the drive gear 102 to cause the initial rotations of the crankshaft 104 necessary to start the engine 100. The starter motor is powered by a 12 volts battery (not shown). This battery also powers the various gauges and displays on the vehicle 10, and the various control units and modules of the vehicle 10. This battery is recharged by a 12 Volts generator (not shown, disposed behind cover 142 in
(36) The engine 100 is controlled by the control unit 150 (
(37) The electric motor 300 will now be described in more detail. The electric motor 300 includes a stator and a rotor (not shown). The stator carries an armature winding (not shown). The rotor includes a shaft 318 that carries permanent magnets between rings (not shown). It is contemplated that the permanent magnets could be replaced by field windings. The shaft 318 is rotationally supported inside the electric motor 300 by ball bearings (not shown).
(38) An inverter 154 (
(39) Under certain conditions, it is possible to use the electric motor 300 in a generator mode to recharge the battery 306. This is known as regeneration. Under such conditions, the control unit 150 determines a braking torque to be generated by the electric motor 300 based on various parameters of the vehicle 10 as will be described below. The control unit 150 sends a signal representative of this braking torque to the inverter 154 that then controls the alternating current applied to the armature winding to generate this braking torque. The rotation of the shaft 318 causes the magnetic fields of the permanent magnets to induce an alternating current in the armature winding. The inverter 154 converts this alternating current to direct current and supplies it to the battery 306 to recharge it.
(40) The various modes of operation of the drivetrain of the vehicle 10 will now be described. Unless otherwise indicated, the various modes are selected by the driver of the vehicle 10 via the switch 29. The driver can switch mode at any time, including when the vehicle 10 is in motion.
(41) It is contemplated that during at least some of these modes, should the battery 306 be fully charged, a message would be displayed to the driver on the display device 25 that regeneration is no longer possible. The reason for this is that regeneration creates a mechanical load on the drivetrain that tends to decelerate the vehicle 10 known as regenerative braking. As such, when regeneration is no longer possible, the deceleration characteristics of the vehicle 10 are somewhat affected.
(42) It is contemplated that for at least some of these modes, when the driver stops the vehicle 10 on a sloped surface, that the electric motor 300 could be controlled to compensate for the force of gravity acting on the vehicle 10. As a result, the vehicle 10 would stay stationary even if the driver does not apply the brakes.
(43) In the ELECTRIC mode of operation, the vehicle 10 is propelled only by the electric motor 300 operating in the motor mode. As such, when this mode is selected, the control unit 150 causes the clutch actuator 205 to maintain the clutch 204 in an opened position and causes the transmission 200 to be in the neutral position.
(44) When the driver wants the vehicle 10 to move in reverse, as selected by the switch 28, the vehicle 10 is propelled only by the electric motor 300 as in the ELECTRIC mode above, except that the shaft 318 of the electric motor 300 is made to turn in the opposite direction.
(45) In the ECO mode of operation, the vehicle 10 operates as in the ELECTRIC mode described above until the vehicle 10 reaches a predetermined speed. In one exemplary implementation, this speed is 50 km/h. When the predetermined speed is reached, the control unit 150 causes the transmission 200 to be in a shift position corresponding to a shift position that would normally be engaged would the internal combustion engine 100 be miming at the current operating conditions of the vehicle 10. Once this shift position is determined, the control unit 150 causes the transmission 200 to downshift sequentially from the neutral shift to the determined shift position. By downshifting from the neutral position, the sixth shift position is engaged first, thus limiting the initial acceleration of the input shaft 206 compared to initially engaging the first shift position from the neutral shift position. Once the correct shift position is engaged, the control unit 150 actuates a starter motor. The starter motor then rotates the crankshaft 104 via the drive gear 102. The control unit 150 then sends a signal to the clutch actuator 205 to close the clutch 204. As a result, the crankshaft 104 of the engine 100 is driven by the electric motor 300 via the transmission 200, thus permitting the engine 100 to be started. As the starter motor has already caused initial rotations of the crankshaft 104 of the engine 100 when the clutch 204 is closed, the torque required by the electric motor 300 to drive the engine 100 is reduced, thus reducing undesired shocks on the drivetrain of the vehicle 10. It is contemplated that the actuation of the starter motor could be omitted, hence the engine 100 could be started by the electric motor 300 without assistance from the starter motor. It is contemplated that under certain conditions, such as, but not limited to, low traction or low speed conditions, the control unit 150 could actuate the starter motor prior to engaging the correct shift position so as to initiate rotation of the crankshaft 104 of the engine 100 to start the engine 100 and that, once the correct shift position is engaged, the control unit 150 sends a signal to the clutch actuator 205 to close the clutch 204. Once the engine 100 has started, the vehicle 10 can be driven by both the engine 100 and the electric motor 300 or only by the engine 100. When the vehicle 10 is only driven by the engine 100, the electric motor 300 is switched to the generator mode and charges the battery 306 as described above. It is contemplated that the electric motor 300 could also be operated to compensate for the torque variations resulting from the shifting of the transmission 200, thus providing smoother shifting. When the vehicle 10 falls back below the predetermined speed, the clutch 204 is opened, the engine 100 is shut down and the transmission 200 is returned to the neutral shift position. It is contemplated that, after the engine 100 has been started once, the transmission 200 could be returned to a shift position other than the neutral shift position.
(46) In the CHARGE mode of operation, the vehicle 10 generally operates as in the ECO mode, but with a higher priority to recharging the battery 306. When the charge level of the battery 306 is below a predetermined level, the control unit 150 essentially uses only the engine 100 to drive the vehicle 10, and uses the electric motor 300 in the generator mode to charge the battery 306 as described above, regardless of the speed of the vehicle 10. It is contemplated that for high speeds or high acceleration of the vehicle 10, the control unit 150 may use both the engine 100 and the electric motor 300 to drive the vehicle 10. When the predetermined level of charge is reached, the control unit 150 operates the vehicle 10 as in the ECO mode. It is contemplated that this mode of operation could be selected automatically (i.e. without driver intervention) should the state of charge of the battery 306 be low, in which case a message would be displayed to the driver on the display device 25 informing him of the change of mode. It is also contemplated that the vehicle 10 could be provided with a satellite navigation system that would automatically activate the CHARGE mode upon approaching an area in a programmed itinerary where electric only propulsion is preferred or mandatory, thus ensuring a full battery charge when this area is reached. It is contemplated that this same system could automatically engage the ELECTRIC mode when such an area is reached.
(47) In the SPORT mode of operation, the vehicle 10 generally operates as in the ECO mode, but with a higher priority to providing the maximum amount of propulsive torque to the wheel 16. The control unit 150 uses both the engine 100 and the electric motor 300 to drive the vehicle 10, and causes the transmission 200 to be in a lower shift position as compared to the ECO mode for the same other conditions, thus providing more available torque for rapid acceleration of the vehicle 10. When the torque required to drive the vehicle 10 is below a predetermined value however, the control unit 150 operates the vehicle 10 as in the ECO mode. For example, the control unit 150 may then use the electric motor 300 to charge the battery 306. The engine 100 can be started as described above with respect to the ECO mode by using the electric motor 300 or by using the starter motor. It is contemplated that torque compensation by the electric motor 300 when shifting the transmission 200 could be omitted, thus providing a sportier feeling.
(48) It is also contemplated that the drivetrain could be provided with a MAINTENANCE mode. This mode can be activated by maintenance personnel using electronic tools interfacing with the control unit 150. In this mode, the engine 100 is started using the starter motor with the clutch 204 opened.
(49) It is also contemplated that the drivetrain could be provided with an ENGINE-ONLY mode. This mode can be activated automatically by the control unit 150 when, for example, the battery 306 is defective. In this mode, the engine 100 is started using the starter motor with the clutch 204 initially opened, and the vehicle 10 is driven by the engine 100 only. To propel the vehicle 10 after starting the engine 100, the control unit 150 causes the clutch actuator 205 to close the clutch 204 so as to engage the transmission 200 smoothly.
(50) Turning now to
(51) Although a single control unit 150 is described herein as receiving the signals from all of the sensors and controlling most of the various components of the vehicle 10, it is contemplated that the functions of the control unit 150 could be separated between multiple control units and that each of these control units could communicate with one or more of the other control units. For example, it is contemplated that instead of having the single control unit 150, the vehicle 10 could have an engine control unit (ECU) responsible for the control of the engine 100, a transmission control unit (TCU) responsible for the control of the transmission 200 and the clutch actuator 205, a regeneration control unit (RCU) responsible for the control of the inverter 154 during regenerative braking, and a hybrid control unit (HCU) receiving the signals from the various sensors and responsible for the control of the motor 300, the control of the various components in response to a change in operation mode and for interfacing between the ECU, TCU and RCU. It is contemplated that the control unit 150 could be split into more or less control units than in the example provided above. It is also contemplated that a single control unit could be responsible for the functions of two or more of the control units provided in the above example. For example, the HCU and RCU could be combined in a single control unit. Therefore, it should be understood that the control unit 150 could be multiple control units 150.
(52) The operation of the regenerative braking system of the vehicle 10 will now be briefly described. Regenerative braking is a method by which energy is recovered during braking of the vehicle 10. In the present implementation, the recovered energy is provided to the battery 306 to recharge the battery 306.
(53) During regenerative braking, the clutch 204 is opened to disengage the engine 100 from the rear wheel 16, the motor 300 operates in the generator mode and the motor 300 applies a braking torque to the rear wheel 16.
(54) The control unit 150 determines the speed of the vehicle 10 from the signal received from the vehicle speed sensor 322. The control unit 150 then determines an optimal, or desired slip of the rear wheel 16 based at least in part on the speed of the vehicle 10. The desired slip is the value of the slip of the rear wheel 16 that would provide the most efficient regeneration as determined from a function or a map as described in greater detail below. Conventional regenerative braking systems typically aim to increase the braking torque T.sub.b as much as possible without reaching critical slip and wheel lock. However, development of the present technology as shown that desired slip may be significantly less than critical slip, which is contrary to the aforementioned conventional teachings. Specifically, regenerative performance will increase as slip increases towards the desired slip, but will decrease as slip increases past desired slip towards the critical slip. The desired slip for a given vehicle can be determined experimentally. The control unit 150 then determines the speed of rotation of the rear wheel 16 from the signal received from the wheel speed sensor 324. The control unit 150 then determines the actual slip of the rear wheel 16 based at least in part on the speed of the vehicle 10 and the speed of rotation of the rear wheel 16. The control unit 150 then sends a signal to the inverter 154 to control the motor 300 in the generator mode such that the motor 300 applies a braking torque to the rear wheel 16 based at least in part on the desired slip and the actual slip such that the actual slip gets closer to the desired slip. It is contemplated that in some implementations the control unit 150 could send a signal to the inverter 154 to control the motor 300 in the generator mode such that the motor 300 applies a braking torque to the rear wheel 16 based on the desired slip alone or based on the desired slip in combination with at least one vehicle parameter other than actual slip.
(55) Regenerative braking is initiated in response to a braking command being received by the control unit 150. The regenerative braking system can have one or more the following three operation modes: automatic, coast and manual. Each mode has a corresponding braking command. Implementations of these modes are described below.
(56) With reference to
(57) Once the control unit 150 determines that the regenerative control button 31 has been pressed at step 402, then at step 404 the control unit 150 sends a signal to the clutch actuator 205 to open the clutch 204, or to keep the clutch 204 open should it already be in this position, such that the engine 100 does not drive the wheel 16. Then at step 406, the control unit 150 sends a signal to the inverter 154 to control the motor 300 in the generator mode such that the motor 300 can apply a braking torque to the rear wheel 16 and generate energy used to recharge the battery 306. Following step 406, at step 408 the control unit 150 uses the signal received from the vehicle speed sensor 322 to determine the vehicle speed.
(58) Then at step 410, by using the vehicle speed determined at step 408, the control unit 150 determines a desired slip of the rear wheel 16. As mentioned above, the desired slip is the value of the slip of the rear wheel 16 that would provide the most efficient regeneration, and therefore the most efficient recharging of the battery 306. In one implementation, the information regarding the desired slip is stored in a map stored on the permanent storage medium of the control unit 150. The map provides values of desired slip for various vehicle speeds. The desired slip for a vehicle speed that falls between two vehicle speeds on the map can be obtained through interpolation. The values of desired slip populating the map can be obtained experimentally or from a mathematical function based on a mathematical model of the vehicle 10. The function takes the form of .sub.d=K.sub.(v), where .sub.d is the desired slip and v is the vehicle speed. In another implementation, the control unit 150 calculates the desired slip in real time based on the vehicle speed determined at step 408 using the previously mentioned mathematical function.
(59) Once the desired slip has been determined at step 410, then at step 412 the control unit 150 uses the desired slip determined at step 410 to determine the desired braking torque. The desired braking torque is the braking torque that when applied would provide the desired slip determined at step 410. In one implementation, the information regarding the desired braking torque is obtained from information stored in a map stored on the permanent storage medium of the control unit 150 and/or from a mathematical function. The map provides values of desired braking torques for various desired slips. The desired braking torque for a desired slip that falls between two desired slips on the map can be obtained through interpolation. The values of desired braking torques populating the map can be obtained experimentally or from a mathematical function based on a mathematical model of the vehicle 10. In another implementation, the control unit 150 calculates the desired braking torque in real time based on the desired slip determined at step 410 using the previously mentioned mathematical function.
(60) Once the desired braking torque has been determined at step 412, then at step 414 the control unit 150 uses the signal received from the wheel speed sensor 324 to determine the speed of rotation of the rear wheel 16 (i.e. the driving wheel). Then at step 416, by comparing the vehicle speed determined at step 408 and the speed of rotation of the rear wheel 16, the control unit 150 determines the actual slip of the rear wheel 16. Basically, the control unit 150 calculates the tangential speed of the rear wheel 16 corresponding to the speed of rotation of the rear wheel 16 determined at step 414, the control unit 150 then subtracts the vehicle speed determined at step 408 from the tangential speed of the rear wheel 16, the control unit 150 then divides the result of the subtraction by the absolute value of the vehicle speed determined at step 408, and the result of the subtraction corresponds to the actual slip.
(61) Although steps 410 to 416 are shown in
(62) From step 416, then at step 418 the control unit 150 compares the desired slip determined at step 410 to the actual slip determined at step 416. Then at step 420, based on the comparison made at step 418, the control unit 150 determines a corrective braking torque to be applied in order to get the actual slip closer to the desired slip. Then at step 422, the control unit 150 sends a signal to the inverter 154 to control the motor-generator 300 to apply a braking torque corresponding to a sum of the desired braking torque determined at step 412 and the corrective braking torque determined at step 420. Applying this braking torque causes energy to be recovered and this energy can be used to recharge the battery 306.
(63) Following step 422, at step 424 the control unit 150 determines if a signal from the regenerative braking button 31 still indicates that the driver is pressing the regenerative braking button 31 (i.e. the button 31 is still in the on position). If the regenerative braking button 31 is no longer being pressed, then the control unit 150 advances to step 426. At step 426, the control unit stops controlling the motor-generator 300 in the regenerative braking mode and returns to controlling the vehicle 10 in the mode of operation that was in use before the regenerative braking button 31 was pressed at step 402 (i.e. ELECTRIC, ECO, CHARGE or SPORT mode). From step 426, the control unit 150 returns to step 402. If at step 424 the control unit 150 determines that the regenerative braking button 31 is still being pressed, then the control unit 150 continues to step 428. At step 428, the control unit 150 determines if the vehicle speed sensed by the vehicle speed sensor 322 is less than equal to a predetermined vehicle speed X. In one implementation, the predetermined vehicle speed X is 0 km/h, and therefore at step 428 the control unit 150 determines if the vehicle is stopped. In other implementation, the predetermined vehicle speed X is a low vehicle speed, such as 5 km/h for example. If at step 428 the vehicle speed sensed by the vehicle speed sensor 322 is less than or equal to the predetermined vehicle speed X, then the control unit advances to step 426 described above. If at step 428 the vehicle speed sensed by the vehicle speed sensor 322 greater than the predetermined vehicle speed X, then the control unit returns to step 408 described above.
(64) It is contemplated that an additional step could be provided between steps between steps 426 and 408. It this additional step, the control unit 150 receives a signal from the accelerator position sensor 328 indicative of a position of the accelerator. If the control unit 150 determines based on this signal that the accelerator 22 is actuated, then the control unit 150 advances to step 426. If the control unit 150 determines based on this signal that the accelerator 22 is not actuated, then the control unit returns to step 408.
(65) With reference to
(66) Once the control unit 150 determines that the brake lever 23 has been actuated at step 502, then the control unit 150 proceeds to step 404. The control unit 150 then performs steps 404 to 422 as in the method 400 described above. As such, these steps will not be explained again.
(67) From step 422, at step 524 the control unit 150 determines if a signal received from the brake lever position sensor 326 indicates that the driver has actuated the brake lever 23 to a position greater than a predetermined position Y. If the brake lever 23 is at a position greater than the predetermined position Y, then at step 526 the control unit 150 sends a signal to brake actuators to apply the mechanical brakes of the vehicle 10. As a result, the braking torque from the mechanical brakes is added to the braking torque applied at step 422 and more braking torque is applied than would be applied by the motor-generator 300 alone. From step 536, the control unit 150 proceeds to step 528. If at step 524 the brake lever 23 is at a position less than or equal to the predetermined position Y, then the control unit 150 also proceeds to step 528.
(68) As step 528, the control unit 150 determines if a signal received from the brake lever position sensor 326 indicates that the driver is still actuating the brake lever 23. If the brake lever 23 is no longer being actuated, the control unit 150 proceeds to step 426 and from step 426 proceeds to step 502. Step 426 is the same as step 426 described above with respect to the method 400 and as such will not be described again. If at step 528 the brake lever 23 is still actuated, then the control unit 150 proceeds to step 428. Step 428 is the same as step 428 described above with respect to the method 400 and as such will not be described again.
(69) With reference to
(70) Once the control unit 150 determines that the accelerator 22 is no longer being actuated at step 602, then the control unit 150 proceeds to step 404. The control unit 150 then performs steps 404 to 428 as in the method 400 described above. As such, these steps will not be explained again.
(71) From step 428, the at step 630 the control unit 150 determines if a signal received from the accelerator position sensor 328 indicates that the driver has actuated the accelerator 22. If the accelerator 22 is actuated, the control unit 150 proceeds to step 426 and from step 426 proceeds to step 602. Step 426 is the same as step 426 described above with respect to the method 400 and as such will not be described again. If at step 630 the accelerator 22 is still not actuated, then the control unit 150 proceeds to step 408.
(72) Turning now to
(73) As can be seen in
(74) The braking command 702 and the vehicle speed 704 are input into a desired slip map or desired slip calculator 706. The desired slip map/calculator 706 outputs a value of desired slip .sub.4 as described above with respect step 410 of methods 400, 500, 600 in
(75) The value of the desired slip .sub.4 is then input into an open-loop controller 708. The open-loop controller 708 determines a value of a desired braking torque T.sub.bd that would provide the desired slip .sub.4 as described above with respect to step 412 of methods 400, 500, 600 in
(76) The value of the desired braking torque T.sub.bd determined by the open-loop controller 708 is input into an adder 718 and into an estimated slip response calculator 710. The adder 718 will be described further below. The estimated slip response calculator 710 includes a mathematical model of the mechanical and electrical components of the vehicle 10. Based on this model, the estimated slip response calculator 710 determines a value of an estimated slip .sub.est of the rear wheel 16 that would occur in response to the application of the desired braking torque T.sub.bd.
(77) The value of the estimated slip .sub.est is input into a subtractor 714. The value of the actual slip .sub.a of the rear wheel 16 is also input into the subtractor 714. The actual slip .sub.a is determined as described above with respect to step 416 of methods 400, 500, 600 in
(78) The adder 718 adds the value of the corrective braking torque T.sub.bl received from the closed-loop controller 716 and the value of the desired braking torque T.sub.bd received from the open-loop controller 708. The sum of these two values is the value of the braking torque T.sub.b that the control unit 150 sends to the inverter 154. The inverter 154 then controls the motor-generator 300 to apply the braking torque T.sub.b. As described above, the value of the braking torque T.sub.b is also sent back to the closed-loop controller 716 to be used to calculate the corrective braking torque T.sub.bl to be used by the adder 718 in the next iteration.
(79) With reference to
(80) The method begins at step 502 and then proceeds to steps 404 to 410 as in the methods 400 and 500 described above with respect to
(81) From step 804, the control unit 150 proceeds to steps 414 and 416 corresponding to steps 414 and 416 described above in the method 400 with respect to
(82) From step 806, the control unit 150 proceeds to steps 524 to 428 as in the method 500 described above with respect to
(83) Modifications and improvements to the above-described implementations of the present technology may become apparent to those skilled in the art. The foregoing description is intended to be exemplary rather than limiting. The scope of the present technology is therefore intended to be limited solely by the scope of the appended claims.