Pneumatic tire and method of manufacturing the same
10272625 ยท 2019-04-30
Assignee
Inventors
Cpc classification
B29D2030/0072
PERFORMING OPERATIONS; TRANSPORTING
B29D30/0601
PERFORMING OPERATIONS; TRANSPORTING
B29D30/0662
PERFORMING OPERATIONS; TRANSPORTING
B60C19/002
PERFORMING OPERATIONS; TRANSPORTING
B29D30/0061
PERFORMING OPERATIONS; TRANSPORTING
B60C2019/004
PERFORMING OPERATIONS; TRANSPORTING
B60C23/00
PERFORMING OPERATIONS; TRANSPORTING
B29D30/02
PERFORMING OPERATIONS; TRANSPORTING
B60C19/003
PERFORMING OPERATIONS; TRANSPORTING
B60C19/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60C23/00
PERFORMING OPERATIONS; TRANSPORTING
B60C17/04
PERFORMING OPERATIONS; TRANSPORTING
B29D30/20
PERFORMING OPERATIONS; TRANSPORTING
B29D30/02
PERFORMING OPERATIONS; TRANSPORTING
B29D30/00
PERFORMING OPERATIONS; TRANSPORTING
B29D30/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present technology provides a pneumatic tire provided with a mechanical fastener member for attaching an object to the inner surface of a pneumatic tire, wherein the mechanical fastener member is bonded with high bonding strength to the inner circumferential surface of the tire, and a method of manufacturing the same. The pneumatic tire of the present technology comprises a mechanical fastener member on a tire inner surface, the mechanical fastener member corresponding to a first member of a mechanical fastener separable into two members and being fixed protruding to a tire cavity side. A fixing strength of the mechanical fastener member is from 0.1 to 100 (N/mm.sup.2).
Claims
1. A pneumatic tire comprising a detachable collar member disposed around a mechanical fastener member in a space formed between a protruding tip of the mechanical fastener member and a tire inner surface around the mechanical fastener member, the mechanical fastener member being on the tire inner surface, the mechanical fastener member corresponding to a first member of a mechanical fastener separable into two members, and the mechanical fastener member being fixed protruding to a tire cavity side; wherein the mechanical fastener member has a fixing strength of from 0.1 to 100 mm .sup.2.
2. The pneumatic tire according to claim 1, wherein a bottom portion of the mechanical fastener member is embedded in the tire inner surface, and the mechanical fastener member has a protruding height from the tire inner surface of 3 mm or greater and a maximum diameter of 8 mm or greater.
3. The pneumatic tire according to claim 2, wherein a recess is formed in the tire inner surface around the mechanical fastener member.
4. The pneumatic tire according to claim 3, wherein the mechanical fastener member comprises two or more components, the two or more components forming the mechanical fastener member by being fixed together and sandwiching a tire member or a tire reinforcing member fixed to the tire; and the mechanical fastener member is fixed to the tire member or the tire reinforcing member fixed to the tire by vulcanization bonding.
5. The pneumatic tire according to claim 4, wherein the mechanical fastener member comprises the two or more components, the two or more components forming the mechanical fastener member by being fixed together and sandwiching the tire reinforcing member fixed to the tire; and the recess is formed in the tire inner surface around the mechanical fastener member, the entire recess being positioned within an outer edge line of the tire reinforcing member when the tire inner surface is viewed in plan from vertically above the tire inner surface.
6. The pneumatic tire according to claim 5, wherein the collar member is disposed prior to vulcanization molding of the pneumatic tire, and the pneumatic tire is vulcanization molded in a state in which the collar member is disposed.
7. The pneumatic tire according to claim 5, wherein an other collar member is disposed in the space prior to vulcanization molding of the pneumatic tire and removed after the vulcanization molding of the pneumatic tire, the collar member being disposed in the space formed by the removal of the other collar member.
8. The pneumatic tire according to claim 7, wherein an object comprising a second member of the mechanical fastener that engages with the first member on the tire inner surface is fixed on the tire inner surface by engagement of the first member and the second member.
9. The pneumatic tire according to claim 1, wherein a recess is formed in the tire inner surface around the mechanical fastener member.
10. The pneumatic tire according to claim 1, wherein the mechanical fastener member comprises two or more components, the two or more components forming the mechanical fastener member by being fixed together and sandwiching a tire member or a tire reinforcing member fixed to the tire; and the mechanical fastener member is fixed to the tire member or the tire reinforcing member fixed to the tire by vulcanization bonding.
11. The pneumatic tire according to claim 1, wherein the mechanical fastener member comprises the two or more components, the two or more components forming the mechanical fastener member by being fixed together and sandwiching a tire reinforcing member fixed to the tire; and the recess is formed in the tire inner surface around the mechanical fastener member, the entire recess being positioned within an outer edge line of the tire reinforcing member when the tire inner surface is viewed in plan from vertically above the tire inner surface.
12. The pneumatic tire according to claim 1, wherein the collar member is disposed prior to vulcanization molding of the pneumatic tire, and the pneumatic tire is vulcanization molded in a state in which the collar member is disposed.
13. The pneumatic tire according to claim 1, wherein an other collar member is disposed in the space prior to vulcanization molding of the pneumatic tire and removed after the vulcanization molding of the pneumatic tire, the collar member being disposed in the space formed by the removal of the other collar member.
14. The pneumatic tire according to claim 1, wherein an object comprising a second member of the mechanical fastener that engages with the first member on the tire inner surface is fixed on the tire inner surface by engagement of the first member and the second member.
15. The pneumatic tire according to claim 14, wherein the object comprising the second member is (a) an electronic circuit comprising a sensor, (b) a balance weight, (c) a run-flat core, (d) an object on which an oxygen scavenger, a drying agent, and/or an ultraviolet light detecting color fixing agent is applied or mounted, (e) a noise absorbing member, or a combination thereof.
16. The pneumatic tire according to claim 1 used for construction vehicles having a tire external diameter of 0.8 m or greater.
17. A pneumatic tire comprising: a mechanical fastener member on a tire inner surface, the mechanical fastener member corresponding to a first member of a mechanical fastener separable into two members, and the mechanical fastener member being fixed protruding to a tire cavity side; wherein the mechanical fastener member has a fixing strength of from 0.1 to 100 N/mm.sup.2; an object comprising a second member of the mechanical fastener that engages with the first member on the tire inner surface is fixed on the tire inner surface by engagement of the first member and the second member; and the recess is formed in the tire inner surface around the mechanical fastener member, an outer edge line of the object being positioned within the outer edge line of the recess at all positions when the tire inner surface is viewed in plan from vertically above the tire inner surface.
18. A method of manufacturing a pneumatic tire that comprises a mechanical fastener member on a tire inner surface, the mechanical fastener member corresponding to a first member of a mechanical fastener separable into two members, and the mechanical fastener member being fixed protruding to a tire cavity side, the method comprising the steps of: disposing the mechanical fastener member on an inner surface of an unvulcanized green tire so as to protrude to a tire cavity side; disposing a collar member in a space formed between a region approximate to a protruding tip of a protruding portion of the mechanical fastener member and the inner surface of the green tire around the mechanical fastener member to fill the space; and vulcanization molding the green tire; the collar member being removed in the time after vulcanization molding and before the pneumatic tire comes into use.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
DETAILED DESCRIPTION
(16) A detailed explanation of the pneumatic tire of the present technology will be given below.
(17) As illustrated in
(18) In the present technology, mechanical fastener refers to a pair of fastener members configured so that the pair of fastener members can be separated into two fastener members and can be physically re-engaged, and so that this engaging and separating can be freely repeated. This configuration may be basically similar to those of Japanese Unexamined Patent Application Publication Nos. 2012-25318A, 2012-25319A and 2012-240465A described above.
(19) Exemplary types of such a mechanical fastener are those known as hooks or snaps. Specific examples of products in the clothing industry that are generally included as mechanical fasteners are snap buttons, ring snaps, ring hooks, American snaps, American hooks, eyelet hooks, spring hooks, and jumper hooks. Such mechanical fasteners differ from surface fasteners in that while an area of the engaging part of a surface fastener is unlimited in the entire area, the area of the engaging part of a mechanical fastener is small (for example, preferably from about 1 to 115 mm.sup.2 and more preferably from about 4 to 90 mm.sup.2). In other words, mechanical fasteners are point fasteners. In other words, even when engaged at a small area of from about 1 to 115 mm.sup.2 for example, due to a mechanical male-female structure or the like, strong engaging is achieved. Thus, a conventional structure for the mechanical fastener may be used. The mechanical fastener can be formed from materials such as metals, as well as synthetic resins, hard rubbers, and the like.
(20) The advantages of using such mechanical fasteners are basically the same as that described in the explanation of the conventional art.
(21) In the present technology, the mechanical fastener member 3 may, for example, be attached approximate to the tire equator of the tire inner surface as illustrated in
(22) The method of obtaining the main characteristic of the pneumatic tire of the present technology, in other words the mechanical fastener member 3 with a fixing strength of from 0.1 to 100 (N/mm.sup.2) described above, is not particularly limited. However, the main characteristic can be achieved by the special method of vulcanization molding the pneumatic tire described in detail below. An outline of the method is described below.
(23) Specifically, by providing the mechanical fastener member 3 on a green tire and simply performing vulcanization molding of a pneumatic tire using a bladder in a conventional manner, a high fixing strength cannot be obtained. This is considered to be due to the protruding portion of the mechanical fastener member 3 causing the actions of the bladder (pressure, temperature) to be insufficient at some portions (the portion around the base of the mechanical fastener member 3), and as a result, causing vulcanization bonding at that region is insufficient. This phenomenon is explained with reference to
(24) In light of the above, the present inventors discovered that by disposing a collar member 10 in the above-described space X, as illustrated in
(25) The effects of the present technology are particularly significant when the bottom portion of the mechanical fastener member 3 is embedded in the tire inner surface, and the mechanical fastener member 3 has a protruding height H from the tire inner surface of 3 mm or greater and a maximum diameter D of 8 mm or greater. A mechanical fastener member 3 with a protruding height H of 3 mm or greater significantly achieves the effects of using the collar member 10. However, when the maximum diameter D is less than 8 mm, the mechanical fastener member 3 lacks the stability required to support a high protruding height. As a result, a mechanical fastener member 3 with high fixing strength tends to be difficult to obtain and is thus not preferable.
(26) In the present technology, the mechanical fastener member 3 is preferably made of two or more components 3a, 3b, as illustrated by the exemplary configurations of
(27) Here, tire reinforcing member 7 refers to a component of the tire made of rubber, resin, or the like, and specifically refers to an innerliner, a carcass, or the like. Alternatively, a rubber layer exclusively for being sandwiched between the component 3a and the component 3b of the fastener, a rubberized reinforcing fiber layer or resin layer, or a plurality of laminated layers thereof forming a reinforcing layer may be additionally provided on the tire inner surface as the tire reinforcing member 7. Such a configuration is preferable because, generally, air shutoff performance in the tire is enhanced.
(28) In the present technology, the tire inner surface 2 preferably has a recessed portion 11 formed around the mechanical fastener member 3, as illustrated in
(29) When the tire inner surface is viewed in plan from vertically above the tire inner surface, the entire of the recessed portion 11 is preferably located within the outer edge line of the tire reinforcing member 7 (see
(30) The above-described collar member 10 used in the vulcanization molding of the pneumatic tire of the present technology is removed from the tire after the vulcanization molding is completed. In other words, the collar member is not a constituent member of the tire when the tire is in use. However, in order to physically protect a protruding tip of the mechanical fastener member and/or the entire mechanical fastener member, a removable collar member may be disposed in the space formed between the protruding tip of the mechanical fastener member and the tire inner surface around the mechanical fastener member for the distribution or storage of the tire.
(31) When a collar member is used for distribution or storage, the same collar member used for vulcanization molding of the pneumatic tire may be used, or a different collar member ideal for protection during distribution or storage may be used.
(32) To achieve a high performance pneumatic tire, the pneumatic tire of the present technology preferably comprises an object with a specific function provided with a second member of a mechanical fastener that engages with the first member 3 of a mechanical fastener located on the tire inner surface, the two fastener members engaging to fix the object to the tire inner surface.
(33) The object may be selected to correspond with desired characteristics, and the object is not particularly limited. Preferable examples of such an object include any one or a combination of (a) an electronic circuit including a sensor, (b) a balance weight, (c) a run-flat core, (d) an object on which an oxygen scavenger, a drying agent, and/or an ultraviolet light detecting color fixing agent is applied or mounted, and (e) a noise absorbing member.
(34) When the tire inner surface is viewed in plan from vertically above the tire inner surface, the object and the recess of the tire inner surface around the mechanical fastener member described above preferably have a relationship in which the outer edge line of the object is positioned within the outer edge line 12 of the recess (see
(35) The pneumatic tire of the present technology is in practice preferably a tire for construction vehicles with a tire external diameter of 0.8 m or greater. This is because, although air pressure meters are often mounted onto wheels to monitor and check air pressure in the tire cavity and the like, the wheels used therefor have a shape that is difficult to attach air pressure meters to.
(36) The method of manufacturing the pneumatic tire of the present technology, as described above, uses a collar member when setting the mechanical fastener member and vulcanization molding the tire.
(37) Specifically, the method of manufacturing comprises the steps of disposing the mechanical fastener member 3 on the inner surface of an unvulcanized green tire so as to protrude to the tire cavity side, disposing a collar member 10 in a space formed between a region approximate to the protruding tip of the protruding portion of the mechanical fastener member 3 and the inner surface of the green tire around the mechanical fastener member 3 to fill the space, and vulcanization molding the green tire. Furthermore, the collar member 10 is removed in the time after vulcanization molding and before the pneumatic tire comes into use.
(38) The collar member 10 preferably has a low conical shape with gentle slopes that taper to the center (apex) of the mechanical fastener member 3. The collar member 10 illustrated is
(39) The mechanical fastener member 3 preferably has the base portion thereof embedded in the tire inner surface, as illustrated in
(40)
EXAMPLES
(41) Below, the pneumatic tire and the method of manufacturing a pneumatic tire of the present technology based on working examples are explained.
(42) Note that in the present technology, the fixing strength of the mechanical fastener member is measured by the following method.
(43) (a) Method of Measuring the Fixing Strength of the Mechanical Fastener Member
(44) A green tire in which the mechanical fastener member 3 is disposed is vulcanized to manufacture a tire according to the present technology. Then, a portion of the tire around the mechanical fastener member 3 is cut out, which is a test sample S (see
(45) When pulling out of the mechanical fastener member 3 via the shaft shaped jig for a tensile test 16 is performed, a fixing board 17 is disposed on the tire inner surface 2 around the mechanical fastener member 3, as illustrated in
(46) Note that the fixing board 17 thus used has a hole with a diameter DE of from 1.30 to 1.35 times the diameter d of the protruding portion of the mechanical fastener 3. When pulling out of the mechanical fastener member 3 described above is performed, the fixing board 17 is firmly fixed so as to not rise. In such a manner, the shaft shaped jig for a tensile test 16 is pulled vertically, and the tensile force at the time the mechanical fastener member 3 separates from the tire structure is taken as the strength at break.
(47) The obtained value of the strength at break is divided by the maximum cross-sectional area of the mechanical fastener member 3 (component 3a or 3b) to give the value per unit cross-sectional area (N/mm.sup.2). The same test is performed on three test samples, with the average value taken as the fixing strength (N/mm.sup.2).
(48) Note that the method of measuring described above is merely a detailed example of a method of measuring. As long as the above-described tensile testing method is used as a base, the method may be made more suitable by changing the shape of the mechanical fastener and the like.
(49) Working Examples 1 to 3 and Comparative Examples 1 and 2
(50) Using a mechanical fastener member with a configuration illustrated in
(51) In Working Examples 1 to 3, a collar member (made of fluororesin (Teflon)) having the configuration illustrated in
(52) The protruding height H (mm) from the tire inner surface and maximum diameter D (mm) of the mechanical fastener member of each test tire is shown in Table 1.
(53) The results of the measurement of the fixing strength of the mechanical fastener member for each obtained test tire is also shown in Table 1.
(54) TABLE-US-00001 TABLE 1 Comparative Comparative Working Working Working Example 1 Example 2 Example 1 Example 2 Example 3 Mechanical FIG. 8A FIG. 8A FIG. 8A FIG. 8A FIG. 8B fastener member Reinforcing No No No No Yes member used? Collar member No No Yes Yes Yes used? Protruding height 2.5 5.0 5.0 5.0 5.0 H of mechanical fastener member (mm) Maximum 5.0 8.5 8.5 14.0 14.0 diameter D of mechanical fastener member (mm) Fixing strength of 0.07 0.08 0.16 0.22 2.8 mechanical fastener member (N/mm.sup.2)
(55) The present inventors believe that a fixing strength of 0.1 N/mm.sup.2 or greater is sufficient for application to the majority of cases of attachment-fixing of an object to be attached in the tire cavity, and furthermore that a fixing strength of 0.2 N/mm.sup.2 or greater is sufficient for application to almost all cases of attachment-fixing of an object to be attached in the tire cavity.
(56) As can be seen from the results shown in Table 1, the pneumatic tires according to the present technology having such a fixing strength are superior tires.