Steel tower for a wind turbine and a method for producing the tower
10273705 ยท 2019-04-30
Assignee
Inventors
Cpc classification
E04H12/34
FIXED CONSTRUCTIONS
Y02P70/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E10/728
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05B2230/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B23D45/12
PERFORMING OPERATIONS; TRANSPORTING
F05B2240/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D13/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05B2230/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/912
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2230/604
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2230/61
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D13/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
E04H12/00
FIXED CONSTRUCTIONS
F03D13/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D13/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A steel tower for a wind turbine, including a plurality of cylindrical and/or conical tower sections arranged one above another in a tower lengthwise direction which are joined together via horizontally running annular flanges, at least one tower section having at least two section pieces, which are welded together along their adjacent, horizontal and annular end faces and are welded to a horizontal annular flange along each of the free uppermost and lowermost end face, and the at least one tower section being divided into a plurality of section segments which are joined together by longitudinal profiles and connecting means to form a circumferential tower section. At least one of the annular flanges has at least two separation sections in which the annular flange is divided into annular flange segments. The at least one annular flange forms a monolithic annular flange prior to a severing of the section segments.
Claims
1. A steel tower for a wind turbine, the steel tower defining a longitudinal tower direction, the steel tower comprising: a plurality of annular flanges configured to run horizontally; a plurality of tower sections arranged one above another and joined together via said annular flanges; each of said tower sections being either conical or cylindrical; at least one of said tower sections including at least two section pieces; said at least two section pieces being welded together along their adjacent, horizontal and annular end faces and being welded in each case to one of said horizontal annular flanges along a free uppermost and a lowermost end face; said at least one tower section being divided into a plurality of section segments which are joined together by longitudinal profiles and connectors so as to form an encircling tower section; at least one of said annular flanges having at least two separation areas in which said annular flange is divided into annular flange segments; said at least one of said annular flanges being configured to form a monolithic annular flange prior to a severing of the section segments; at least one of said annular flanges is configured as a T-annular flange which includes an annular web and annular flange portions which protrude from both sides of said annular web; said annular flange portions protrude on both sides of said annular web and have a plurality of through holes arranged in concentric circles of holes; said annular flange portions, in an undivided state, are each reduced in at least two positions in their cross section by a first slot and a second slot so as to form said separation areas; said annular flange portions each define an outer circumference and an inner circumference; and, said first slot extends radially inwardly from an outer circumference of said annular flange portion corresponding thereto and said second slot extends radially outwardly from an inner circumference of said annular flange portion corresponding thereto so as to cause only a segment connection as an extension of said annular web to remain.
2. The steel tower of claim 1, wherein: each of said section segments of one of said tower sections having an upper end face and a lower end face; and, each of said section segments of one of said tower sections having at least one of said annular flange segments at each upper end face and lower end face corresponding thereto.
3. The steel tower of claim 1, wherein: the steel tower defines a tower wall; said longitudinal profiles each have two legs running parallel to each other; and, each of said longitudinal profiles is connected to a web.
4. The steel tower of claim 1, wherein: the steel tower defines a tower wall; said longitudinal profiles each have two legs running parallel to each other; each of said longitudinal profiles is connected to a web; and, at least one of said legs and said web are welded onto an inner wall of said tower section.
5. A steel tower for a wind turbine, the steel tower defining a longitudinal tower direction, the steel tower comprising: a plurality of annular flanges configured to run horizontally; a plurality of tower sections arranged one above another and joined together via said annular flanges; each of said tower sections being either conical or cylindrical; at least one of said tower sections including at least two section pieces; said at least two section pieces being welded together along their adjacent, horizontal and annular end faces and being welded in each case to one of said horizontal annular flanges along a free uppermost and a lowermost end face; said at least one tower section being divided into a plurality of section segments which are joined together by longitudinal profiles and connectors so as to form an encircling tower section; at least one of said annular flanges having at least two separation areas in which said annular flange is divided into annular flange segments; said at least one of said annular flanges being configured to form a monolithic annular flange prior to a severing of the section segments; at least one of said annular flanges is configured as an L-annular flange which includes an annular horizontal flange portion which defines a multiplicity of through holes disposed on a circle of holes and includes an annular vertical flange portion, wherein, in the non-divided state, in at least two positions a cross section of said horizontal flange portion is reduced in each case by a slot so as to form said separation areas; said annular flange portion defines an inner circumference; and, said slot extends radially outwardly from said inner circumference of said annular horizontal flange portion corresponding thereto so as to cause only a segment connection as an extension of said annular vertical flange portion to remain.
6. The steel tower of claim 5, wherein: each of said section segments of one of said tower sections has an upper end face and a lower end face; and, each of said section segments of one of said tower sections has at least one of said annular flange segments at each upper end face and lower end face corresponding thereto.
7. The steel tower of claim 5, wherein: the steel tower defines a tower wall; said longitudinal profiles each have two legs running parallel to each other; and, each of said longitudinal profiles is connected to a web.
8. The steel tower of claim 5, wherein: the steel tower defines a tower wall; said longitudinal profiles each have two legs running parallel to each other; each of said longitudinal profiles is connected to a web; and, at least one of said legs and said web are welded onto an inner wall of said tower section.
9. A method for making a steel tower for a wind turbine, the method comprising the steps of: making a section segment for a tower section, wherein first of all a steel sheet is bent annularly and is welded along a longitudinal edge to form a closed section segment; welding a plurality of section segments along their end faces running in the circumferential direction to form a tubular body; aligning a circumferential annular flange on at least one of a section segment, which is not yet welded to the tubular body, and one of the end faces of the tubular body; welding on the aligned annular flange so as to form the tower section, wherein the annular flange has, at predetermined positions, a separation area in each case with a reduced cross section, and the separation areas each coincide with a planned separation line, wherein said annular flange is configured as a T-annular flange including an annular web and annular flange portions which protrude from both sides of the annular web, the annular flange portions protrude on both sides of the annular web and have a plurality of through holes arranged in concentric circles of holes, the annular flange portionsin an undivided stateare each reduced in at least two positions in their cross section by a first slot and a second slot so as to form the separation areas, the annular flange portions each define an outer circumference and an inner circumference, the first slot extends radially inwardly from the outer circumference of the annular horizontal flange portion corresponding thereto and the second slot extends from the inner circumference of the annular flange portion corresponding thereto so as to cause only a segment connection as an extension of said annular web to remain; and, severing the tower section including the annular flange along the separation line into section segments and subsequently connecting the severed section segments to form the tower section of the steel tower.
10. The method of claim 9 further comprising the step of: welding a respective longitudinal profile on at least one of the tubular body and the section segment along each of the planned separation lines onto the inside of the tube wall, wherein weld seams are provided on both sides of each longitudinal profile, and the planned separation line runs between the weld seams.
11. A method for making a steel tower for a wind turbine, the method comprising the steps of: making a section segment for a tower section, wherein first of all a steel sheet is bent annularly and is welded along a longitudinal edge to form a closed section segment; welding a plurality of section segments along their end faces running in the circumferential direction to form a tubular body; aligning a circumferential annular flange on at least one of a section segment, which is not yet welded to the tubular body, and one of the end faces of the tubular body; welding on the aligned annular flange so as to form the tower section, wherein the annular flange has, at predetermined positions, a separation area in each case with a reduced cross section, and the separation areas each coincide with a planned separation line; welding a respective longitudinal profile on at least one of the tubular body and the section segment along each of the planned separation lines onto the inside of the tube wall, wherein weld seams are provided on both sides of each longitudinal profile, and the planned separation line runs between the weld seams; and, severing the tower section including the annular flange along the separation line into section segments and subsequently connecting the severed section segments to form the tower section of the steel tower; wherein the tubular body is placed above at least one movable cutting device and set down on a supporting device such that a first planned separation line is positioned in a six o'clock position via a hoist or an industrial truck.
12. The method as claimed in claim 11 further comprising the step of connecting each annular flange of the tower section at the end face to a receiving wheel in order to be rotated on the supporting device into the desired position.
13. The method of claim 11, wherein the supporting device has beams running in parallel and spaced apart, with at least one of the tubular body and the tower section being positioned on the supporting device in such a manner that the first separation line runs between the beams in the six o'clock position.
14. The method of claim 11, wherein at least one movable cutting device with a cutting tool is moved into a starting position near a first annular flange and then the cutting tool is brought into engagement via a vertically movable tool holder with the first annular flange at the first predetermined position.
15. The method of claim 14, wherein the first annular flange is severed via the cutting tool at a first predetermined position with reduced cross section and thereafter the tubular wall is severed along the first separation line.
16. The method of claim 15 further comprising the step of rotating the tower section by a predetermined angular amount about its longitudinal axis such that a planned second separation line is positioned in the six o'clock position.
17. The method of claim 16 further comprising the step of severing the first angular flange at a second separation area and the tube wall along the second separation line.
18. A method for making a steel tower for a wind turbine, the method comprising the steps of: making a section segment for a tower section, wherein first of all a steel sheet is bent annularly and is welded along a longitudinal edge to form a closed section segment; welding a plurality of section segments along their end faces running in the circumferential direction to form a tubular body; aligning a circumferential annular flange on at least one of a section segment, which is not yet welded to the tubular body, and one of the end faces of the tubular body; welding on the aligned annular flange so as to form the tower section, wherein the annular flange has, at predetermined positions, a separation area in each case with a reduced cross section, and the separation areas each coincide with a planned separation line, wherein the annular flange is configured as an L-annular flange which includes an annular horizontal flange portion defining a multiplicity of through holes disposed on a circle of holes and further includes an annular vertical flange portion, whereinin the non-divided statein at least two positions a cross section of the horizontal flange portion is reduced in each case by a slot so as to form a separation area, the horizontal annular flange portion defines an inner circumference, and, the slot extends radially outwardly from the inner circumference of the annular horizontal flange portion corresponding thereto so as to cause only a segment connection as an extension of the annular vertical flange portion to remain; and, severing the tower section including the annular flange along the separation line into section segments and subsequently connecting the severed section segments to form the tower section of the steel tower.
19. The method of claim 18 further comprising the step of: prior to said severing the tower section, welding a respective longitudinal profile on at least one of the tubular body and the section segment along each of the planned separation lines onto the inside of the tube wall, wherein weld seams are provided on both sides of each longitudinal profile, and the planned separation line runs between the weld seams.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will now be described with reference to the drawings wherein:
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DESCRIPTION OF THE PREFERRED EMBODIMENTS OF THE INVENTION
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(23) As can furthermore be noticed in
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(27) Another advantageous arrangement, not shown, has in place of a U profile 33 per
(28) Besides the above profiles of
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(30) For the connecting of the tower sections 7, 8, 9 to each other, annular flanges 12 are provided in the form of L-annular flanges 64, having two legs 65, 66 arranged at right angles to each other, as shown in
(31) The choice of the connection means 39 is not limited to threaded bolts 39a, washers 39b and nuts 39c, but rather many other connection means are likewise suitable, especially screw connections such as threaded rods with nuts provided on both sides, threaded sleeves with threaded bolts provided at both sides, et cetera.
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(35) One sample embodiment not shown has separate height-adjustable punches for lifting the tower section mounted in the supporting device in order to compensate for a buckling resulting from the force of gravity of the tower section mounted between its bearing points. In order to position the punches optimally in heightin the sense of a straight cutting lineat least one optical sensor is provided, which is connected to a control circuit for controlling the punch height. The cutting device 90 is mounted and guided movably on rails via at least one feeding drive. Thanks to the punches which are independent of the cutting device 90, the loading on the cutting device is considerably reduced, especially thanks to the force of gravity not needing to be supported. The cutting device according to this second sample embodiment can be more simple in configuration than the cutting device 90 in the sample embodiment of
(36) Another especially advantageous supporting device, not shown, has two spaced apart, horizontally arranged girders as a bearing bed for a tower section 7, 8 being machined, having slanting or concave receiving portions arranged in pairs. The spacing of the girders is larger than the greatest width of the cutting device, so that it can move freely on the rails beneath the tower section, the rails being preferably laid in a channel in the floor as a kind of subfloor. The cutting device can be driven by at least one feeding drive. This cutting device in turn can be more simple in configuration than the cutting device 90 of the sample embodiment in
(37) It is understood that the foregoing description is that of the preferred embodiments of the invention and that various changes and modifications may be made thereto without departing from the spirit and scope of the invention as defined in the appended claims.
LIST OF REFERENCE SYMBOLS
(38) 1 Wind turbine 2 Tubular steel tower 3 Foundation 4 Nacelle 5 Rotor hub 6 Rotor blade 7, 8, 9 Tower section 10 Tower entrance door opening 11 Section separation 12 Annular flange 13 Longitudinal profile 18 Section segment 19 Separation line 21, 22, 23 Annular flange segment 28 Section piece 29 Borehole 31 Borehole 32, 36 Slot 33, 53 U-profile 33a, 33b Leg 33c, 53c Web 34a, 34b, 54a, 54b Welded seam 34c, 34d Welded seam 35 Fillet 37 Spacing element 38 Tubular wall 39 Connection means 39a Threaded bolt 39b Washer 39c Nut 40, 60 Through borehole 43 H-profile 43a, 43b Leg 43c Web 44a, 44b, 44c, 44d Welded seam 46 Slot 61 Web 62, 67 Segment connection 63, 68 Slot 64 L-annular flange 65, 66 Leg 69 T-annular flange 70 Adapter plate 80 Machining station 81 Receiving wheel 82 Wheel hub 83 Spoke 84 Rail 85, 86 Roller bearing 90 Separating device 91 Cross beam 92, 93 Driving frame 94, 95 Support roller lifting device 96 Tool holder 97 Support roller 98 Guide roller 99 Cutting tool