Pulsed jet sampling of particles and vapors from substrates
10274404 ยท 2019-04-30
Inventors
Cpc classification
B05B1/044
PERFORMING OPERATIONS; TRANSPORTING
G01N2001/022
PHYSICS
G01B21/20
PHYSICS
B05B1/005
PERFORMING OPERATIONS; TRANSPORTING
International classification
B05B1/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A non-contacting aerodynamic jet tool for collecting particles and vapors associated with surfaces. Opposing planar jets or planar jet arrays are used to liberate material from surfaces so that resuspended particulate matter and vapors can be collected for analysis. In operation, high-speed valves are triggered to create waveforms of high velocity pressurized planar jet bursts. The wall jets that traverse the surfaces exhibit unexpectedly high wall surface stress with velocity spikes characteristic of a chain of shock waves. Unlike axisymmetric jets, the wall jet tool flows over the target surface for a greater distance with wall shear stress having sufficient momentum to dislodge particles submerged in the boundary layer, dramatically improving sampling efficiency by lifting the particles and vapors from the boundary layer into a sampling intake for downstream analysis.
Claims
1. A method for aerodynamic liberation and capture of particles from a solid surface and vapors from any gaseous boundary layer, the method comprising: a) providing a non-contact sampler apparatus having a sampler head bounded by a frame, the head comprising a central sampling intake port and a pair or pairs of slit jet orifices or arrays of slit jet orifices such that each pair of slit jet orifices is generally parallel and said sampling intake port is disposed between said pair or pairs of slit jet orifices; b) coupling the sampling intake port to a suction pressure source and coupling the slit jet orifices or arrays to a pressure reservoir and a jet pressure source such that each slit jet orifice is valvedly controlled by a high speed valve, each said pair having a first slit jet orifice configured to discharge a first gaseous jet burst or bursts and a second slit jet orifice configured to discharge a second gaseous jet burst or bursts toward a target surface, wherein the slit jet orifices or arrays have an aspect ratio of length to width configured to emit generally planar jet bursts, and further wherein said first planar jet burst or bursts and second planar jet burst or bursts are configured to converge at a virtual line behind a target surface; c) actuating the sampling intake port by applying a suction pressure sufficient to draw said planar jet bursts into said sampling intake port; d) actuating release of a planar jet burst or bursts through each of the slit j et orifices or arrays, wherein the jets are configured to impinge on a target surface at a standoff distance; and, e) concentrating or collecting any target analyte or analytes drawn into the sampling intake port.
2. The method of claim 1, further comprising configuring each pair or pairs of slit jet orifices to emit each a planar jet burst, wherein said planar jet bursts impact a target surface at an angle and generate two wall jets in generally opposite directions such that said wall jets collide and rise up.
3. The method of claim 2, further comprising controlling said valves by a processor according to an executable instruction set stored in a non-transient memory.
4. The method of claim 3, further comprising configuring the processor to vary jet pulse duration, frequency and timing.
5. The method of claim 3, further comprising configuring the processor to emit a continuous series of paired pulses, wherein a first striking jet burst and a second-striking jet burst are distinguished by relative velocity or duration.
6. The method of claim 3, further comprising configuring the processor for operating valve timing allow for differences in surface contour between two points on the target surface upon which the jets strike.
7. The method of claim 3, further comprising configuring the processor for coordinating jet bursts so as to effect a sweeping and lifting action on particles and vapors dislodged from a substrate surface.
8. The method of claim 7, further comprising mapping a target surface and creating a three-dimensional map of a target surface, and then controlling jet burst timing according to said map.
9. The method of claim 7, further comprising operatively linking said processor to a range finder module and optimizing a valve timing waveform according to a three-dimensional map of a target surface.
10. The method of claim 7, further comprising controlling and adjusting planar jet burst parameters selected from: jet angle, jet burst timing, jet burst duration, jet velocity, pairwise jet-to-jet distance, jet aperture length, and standoff height according to a signal or signals received from a particle or vapor sensor mounted in said suction intake port, wherein said signal or signals are indicative of a target analyte or analytes drawn into the sampling intake port.
11. The method of claim 7, further comprising a user interface for controlling said sampler apparatus.
12. The method of claim 2, comprising mounting said sampler head on a tiltable arm or on a robotic arm.
13. The method of claim 1, further comprising providing the non-contact sampler apparatus with a handle for manual use and providing the suction pressure source and the jet pressure source in a compact portable form, further wherein said jet pressure source has a pressure greater than ambient when said valve is open.
14. The method of claim 13, comprising hand carrying said non-contact sampler and using a trigger for actuating the jet pressure and suction pressure sources, said non-contact sampler weighing less than ten pounds and having no external connections.
15. The method of claim 1, comprising providing a portal or gateway configured for passing a human, a parcel, or a suitcase between two or more of said non-contact sampler heads mounted in said portal or gateway.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The teachings of the present invention are more readily understood by considering the drawings, in which:
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(28) The drawing figures are not necessarily to scale. Certain features or components herein may be shown in somewhat schematic form and some details of conventional elements may not be shown in the interest of clarity, explanation, and conciseness. The drawing figures are hereby made part of the specification, written description and teachings disclosed herein.
Glossary
(29) Certain terms are used throughout the following description to refer to particular features, steps or components, and are used as terms of description and not of limitation. As one skilled in the art will appreciate, different persons may refer to the same feature, step or component by different names.
(30) Components, steps or features that differ in name but not in structure, function or action are considered equivalent and not distinguishable, and may be substituted herein without departure from the invention. Certain meanings are defined here as intended by the inventors, i.e., they are intrinsic meanings. Other words and phrases used herein take their meaning as consistent with usage as would be apparent to one skilled in the relevant arts. The following definitions supplement those set forth elsewhere in this specification.
(31) Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. In case of conflict, the present specification, including definitions, will control.
(32) Wall shear stress: is defined as
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where is the shear stress, is density, and dv.sub.x/dy is the X velocity gradient in the Y direction (also sometimes written u/y). Tau () has units of Pascals, mu () is the fluid molecular viscosity.
(34) For a free supersonic jet, three distinct regions can be observed: (1) the under-expanded region where the flow is supersonic, Ma1; (2) the compressible flow region, 0.3>Ma>1.0; and (3) a subsonic jet, Ma<0.3.
(35) With reference to jets impinging on surfaces, an impinging jet typically is analyzed as having three regions of flow: a free jet that may contain shock structures, a stagnation region where the moving fluid impinges on a solid surface, and a wall jet that is diverted to run along the surface of the plate.
(36) Supersonic flow regime: gaseous flows having velocities of 1.0 Mach or greater in at least a part of the flow profile. The supersonic jet is associated with rapid changes in fluid density (shock and expansion waves). With reference to jets impinging on surfaces, a supersonic impinging jet typically is analyzed as having three regions of flow, a free jet that may contain shock structures, a stagnation region where the moving fluid impacts a solid plate, and a wall jet that is redirected along the surface of the plate.
(37) Compressible flow regime: a gaseous fluid having regions of velocities in the range of Mach 0.3 to <1.0. Compressible flow of a gas stream is characterized by changes in density with respect to pressure along a streamline.
(38) Incompressible flow regime: a gaseous fluid having a velocity where the Mach number does not exceeds about 0.3, although the transition from incompressible to compressible is not a precise demarcation, and mixed flow regimes may occur.
(39) Critical Dimensionthe dimension L.sub.c in a channel or tube that is a determinate in establishing flow velocity and flow regime conditions of a gas stream through a channel or tube, and used here to indicate the width of a slit jet for calculation of H/D. The critical dimension also determines the local Reynold's number Re and is used in calculation of the Stokes Number Stk and the choke pressure
(40) Analysis and concentration modules are known in the art for concentration, detection and identification of particles or vapors in aerosols and may be selected for physical, chemical or biological analysis for combination with the front end sampler, the non-contacting sampler of the invention.
(41) Detection methods include visual detection, machine detection, manual detection or automated detection. Means for detecting include laser particle scattering, liquid chromatography (LC), high pressure liquid chromatography (HPLC), high pressure liquid chromatography with mass spectroscopy (HPLC/MS), gas chromatographic mass spectroscopy (GC/MS), gas chromatography coupled to electrocapture detection (GC-ECD), atmospheric pressure ionization time-of-flight mass spectrometry (TOFMS), ICP-mass spectrometry, ion mobility spectroscopy (IMS), differential ion mobility spectroscopy, secondary electrospray ionizationion mobility spectrometry, electrochemistry, polarography, electrochemical impedance spectroscopy (EIS), surface plasmon resonance (SPR), fast atom bombardment spectroscopy (FABS), matrix-assisted laser desorption ionization mass spectrometry (MALDI/MS), inductively coupled plasma mass spectroscopy (ICP/MS), Raman spectroscopy (RS), FTIR, SAW spectroscopy, surface-enhanced Raman spectroscopy (SERS), laser induced breakdown spectroscopy (LIBS), spark-induced breakdown spectroscopy (SIBS), lateral flow chromatography, NMR, QR (quadrupole resonance), and so forth. Detection systems are optionally qualitative, quantitative or semi-quantitative. Of particular interest for detection of explosives are electron capture (often combined with gas chromatography), ion mobility spectroscopy, mass spectroscopy, and chemiluminescence (often combined with gas chromatography).
(42) One common analytical instrument for detection of nitrate-type explosives relies on pyrolysis followed by redox (electron capture) detection of NO2 groups (Scientrex EVD 3000), but is prone to false alarms. So too is chemiluminescence. Also of interest is differential mobility spectroscopy as described in U.S. Pat. No. 7,605,367 to Miller. Ion mobility spectroscopic (IMS) detectors are in widespread use and typically have microgram or picogram sensitivity. IMS requires ionization of the sample, which is typically accomplished by a radioactive source such as Nickel-63 or Americium-241. This technology is found in most commercially available explosive detectors like the GE VaporTracer (GESecurity, Bradenton, Fla.), Sabre 4000 (Smiths Detection, Herts, UK), Barringer IonScan 400, and Russian built models.
(43) The luminescence of certain compounds undergoing reaction with electron-rich explosive vapors has been improved with the introduction of amplifying fluorescent polymers as described in U.S. Pat. No. 7,208,122 to Swager (ICx Technologies, Arlington Va.). Typically, vapors are introduced into a tubular sensor lined with a conductive quenchable fluorescent polymer by suction. These sensors lack a pre-concentrator and work only for analytes with electron-donating properties. More recent advances have extended work with fluorescent polymers to include boronic peroxide-induced fluorescence, as is useful for detecting certain classes of explosives.
(44) FIDO detects TNT and other explosives (J. S. Yang, and T. M. Swager, 1998. Porous Shape Persistent Fluorescent Polymer Films: An Approach to TNT Sensory Materials. Journal of the American Chemical Society, 120, 5321-5322). It is approximately 1000 times more sensitive than most explosive detection systems currently used for passenger screening in airports. This sensitivity is achieved by using cooperatively fluorescent polymeric materials. In the absence of TNT, the polymers fluoresce (emit visible light) when exposed to light of the correct wavelength. When molecules of TNT are present, the intensity (brightness) of the fluorescence is quenched by a self-amplifying effect, and a sensitive photo detector then detects the drop in fluorescence intensity. At this time, the sensor detects TNT, 2- and 4-DNT, and other nitro aromatic compounds derived from TNT. In laboratory tests, the sensor has demonstrated lower limits of detection of one femtogram (110-15 grams) of TNT vapor. Fluorophore polymers for detecting other hazardous or illicit materials may also be used. Publications related to coordinately quenched fluorophores for trace analyte detection are incorporated in full by reference.
(45) A MEMs-based pre-concentrator (an adsorbent bed) has recently been integrated into the FIDO explosives vapor detector to increase the volumetric sampling rate of the system. This adsorbent matrix increased the volumetric sampling rate of fluorescence detection systems from 30 mL/min to in excess of 2 L/min by a modified batch process with thermal cycling of the adsorbent matrix. Adsorbent matrices are well known in the art, having been pioneered by Almirall. Recent work includes U.S. Pat. Nos. 6,171,378 and 7,118,712 to Manginell and U.S. Pat. No. 7,713,421 to Galbraith, WIPO Doc. No. 2010/095123 to Langford and in US Pat. Appl. Doc. 2009/008421 to Almirall, for example. Literature on selection and use of sorbent materials for SPME and related preconcentration arts is widely available. A more detailed reading list includes E. J. Houser et al, 1999, Sorbent coatings for detection of explosives vapors: applications with chemical sensors, Proceedings of the SPIE, Orlando, Fla., 3710:394-401; Houser, E J et al, 1994, Linear and Hyperbranched Hydrogen Bond Acidic Poly(silylene methylene)s for Chemical Sensor Applications, PMSE Preprints 203, 88, 548, in R. A. McGill, M. H. Abraham, J. W. Grate, Choosing polymer coatings for chemical sensors, CHEMTECH 24, pp. 27-37; Houser E J et al. 2001. Rational materials design of sorbent coatings for explosives: applications with chemical sensors, Talanta 54:469-84; Pai R S et al, 2008, Sorbent Coatings and Processing Techniques for Trace Analysis of Hazardous Materials in Micro/Nano Sensors, IEEE University/Government/Industry Micro/Nano Symposium, 2008. UGIM 17th Biennial Volume, Issue 13-16:153-156; Voiculescu, I et al, 2006, Micropreconcentrator for Enhanced Trace Detection of Explosives and Chemical Agents, Sensors Journal, IEEE, Volume 6:1094-1104; U.S. Pat. No. 6,660,230; US Pat. Appl. Nos. 2005/0276726 and 2009/0084201, all of which are incorporated herein in full by reference.
(46) Other analytical modalities are known in the art, and include the MDS Sciex CONDOR, Thermedics EGIS, Ion Track Instruments Model 97, the Sandia Microhound, Smith's Detection Cyranose, FIDO (FLIR Systems, Arlington Va., formerly ICx Technologies), Gelperin's e-nose (U.S. Pat. No. 5,675,070), Implant Sciences' Quantum Sniffer', and others. However, these technologies are associated with aspiration and analysis of free vapors without concentration, which are typically in vanishingly small concentrations, either because a) the vapor pressure of the material is inherently small, or b) if vapor pressure is larger, then significant quantities of a more volatile analyte will have been lost due to ageing of the material prior to sampling. Also a detriment, some of these detectors have had maintenance issues related to fouling or poisoning of the adsorbent or detector due to aspiration of particles. Thus the system of the invention offers a clearcut advance in the art, permitting the separation of vapors from a moving gas stream without filtration or adsorption onto a solid phase bed and thus permitting continuous analysis when coupled to a suitable detection platform. Semi-continuous and batch type processes are also flexibly accommodated by hot trapped vortex vapor concentrators. Publications related to these processes are incorporated in full by reference.
(47) Conventional systems are described in U.S. Pat. Nos. 7,256,396, 7,260,483, and 6,972,408 and more recently in US Pat. 2010/0252731, where high vacuum is used (0.1 to 30 mTorr). Also of interest is the Aerodyne Aerosol Mass Spectrometer [Takegawa et al, 2005, Characterization of an Aerodyne Aerosol Mass Spectrometer Aerosol Sci Tech 39:760-770; Bae et al, 2007, Interference of organic signals in highly time resolved nitrate measurements by low mass resolution aerosol mass spectrometry. J Geophys Res 112:1-16]. In this system, analyte vapors are released by laser ablation from a very well collimated particle beam (typically <0.25 mm diameter) and ionized in flight. The resulting vapors are conveyed in a buffer gas at high vacuum, typically with Einzel lensing, into a mass spectrometer. However, the detector can be badly damaged by the entry of intact particles that escape the laser. Moreover, the particle-by-particle approach and requirement for high vacuum substantially limits application for high throughput analysis. Publications related to these processes are incorporated in full by reference.
(48) Related systems are described in PCT Publication WO/2008/049038 to Prather, U.S. Pat. No. 6,906,322 to Berggren, and U.S. Pat. No. 6,664,550 to Rader. These devices are readily overloaded when confronted with large amounts of complex mixtures, interferents, and dust, such as are likely to be encountered in routine use and hence have had limited applicability. Publications related to these processes are incorporated in full by reference. Like FIDO, mass spectroscopy also offers the potential for miniaturized continuous flow detection and likely will continue to have an inherent capacity to simultaneously detect a broader range of possible target analytes. Conventionally, the inlet flow rate into an MS instrument is small (less than 1 mL/min). A common practice employed with detectors that can process limited sample volumes is to use a split flow into the detector that essentially purges most of the sample; this approach is undesirable since most of the sample volume is not analyzed.
(49) Alternatively, an adsorbent matrix like that described above may be used to pre-concentrate a trace vapor stream, with intermittent thermal cycling to release the adsorbed vapors. The adsorbent bed can be heated to desorption in approximately 100 ms, and because it has low thermal mass the chip cools back to ambient temperature in less than 5 s when a flow of air is drawn through the chip. Hence, the sampling duty cycle of the chip would be on the order of 8-10 s/cycle, which is compatible with a batch-sampling approach.
(50) Very recently, exceptionally compact mass spectrometers utilizing cylindrical ion trap (CIT) technology have been developed at Purdue University and are being commercialized by ICx Technologies. This is a significant advancement in MS capability because it allows for continuous flow under conditions where ions are collected in an electrical field and may be released into the detector according to their mass/charge ratio without need for a chromatographic step. Complex target analyte fingerprints can be accumulated and matched with libraries of known substances. Like traditional quadrupole ion traps with hyperbolic electrode geometries, the CIT utilizes a three-electrode structure comprising a ring and two end-cap electrodes to perform mass analysis. Ions generated in the manner described above are trapped between the electrodes by an oscillating electric field. Ions of a particular mass-to-charge ratio can be trapped within this field for an indefinite amount of time and may be released for analysis according to programmed instructions. Publications related to CIT are incorporated in full by reference. Once ions are trapped in the CIT, they can be further manipulated for MS/MS. All ions of a particular mass-to-charge ratio oscillate at a very specific frequency given a set of experimental conditions. These ions can be further manipulated by applying a frequency in resonance with their oscillation frequency. This is typically done at an amplitude great enough to cause unwanted ions to be ejected or an amplitude just high enough to cause fragmentation of the ions. By ejecting ions that are either unwanted or may be interfering with the ions of interest, or by generating specific fragment ions, an analyte's identity can be confirmed with higher specificity. By incorporating CIT technology into Griffin spectrophotometers, the vacuum requirements are also reduced and the power requirements minimized, thus achieving analytical performance and resolution equivalent to floor-sized quadrupole mass spectrometers.
(51) General connection terms including, but not limited to connected, attached, conjoined, secured, and affixed are not meant to be limiting, such that structures so associated may have more than one way of being associated. Fluidly connected indicates a connection for conveying a fluid therethrough. Digitally connected indicates a connection in which digital data may be conveyed therethrough. Electrically connected indicates a connection in which units of electrical charge are conveyed therethrough.
(52) Relative terms should be construed as such. For example, the term front is meant to be relative to the term back, the term upper is meant to be relative to the term lower, the term vertical is meant to be relative to the term horizontal, the term top is meant to be relative to the term bottom, and the term inside is meant to be relative to the term outside, and so forth. Unless specifically stated otherwise, the terms first, second, third, and fourth are meant solely for purposes of designation and not for order or for limitation. Reference to one embodiment, an embodiment, or an aspect, means that a particular feature, structure, step, combination or characteristic described in connection with the embodiment or aspect is included in at least one realization of the present invention. Thus, the appearances of the phrases in one embodiment or in an embodiment in various places throughout this specification are not necessarily all referring to the same embodiment and may apply to multiple embodiments. Furthermore, particular features, structures, or characteristics of the invention may be combined in any suitable manner in one or more embodiments.
(53) Adapted to includes and encompasses the meanings of capable of and additionally, designed to, as applies to those uses intended by the patent. In contrast, a claim drafted with the limitation capable of also encompasses unintended uses and misuses of a functional element beyond those uses indicated in the disclosure. Aspex Eyewear v Marchon Eyewear 672 F3d 1335, 1349 (Fed Circ 2012). Configured to, as used here, is taken to indicate is able to, is designed to, and is intended to function in support of the inventive structures, and is thus more stringent than enabled to.
(54) It should be noted that the terms may, can, and might are used to indicate alternatives and optional features and only should be construed as a limitation if specifically included in the claims. The various components, features, steps, or embodiments thereof are all preferred whether or not specifically so indicated. Claims not including a specific limitation should not be construed to include that limitation. For example, the term a or an as used in the claims does not exclude a plurality.
(55) Conventional refers to a term or method designating that which is known and commonly understood in the technology to which this invention relates.
(56) Unless the context requires otherwise, throughout the specification and claims that follow, the term comprise and variations thereof, such as, comprises and comprising are to be construed in an open, inclusive senseas in including, but not limited to.
(57) The appended claims are not to be interpreted as including means-plus-function limitations, unless a given claim explicitly evokes the means-plus-function clause of 35 USC 112 para (f) by using the phrase means for followed by a verb in gerund form.
(58) A method as disclosed herein refers to one or more steps or actions for achieving the described end. Unless a specific order of steps or actions is required for proper operation of the embodiment, the order and/or use of specific steps and/or actions may be modified without departing from the scope of the present invention.
DETAILED DESCRIPTION
(59) The foregoing and other objectives, features, and advantages of the invention will be more readily understood upon consideration of the following detailed description of the invention, taken in conjunction with the accompanying drawings, in which preferred embodiments of the invention are illustrated by way of example. It is to be expressly understood, however, that the drawings are for illustration and description only and are not intended as a definition of the limits of the invention.
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(64) Aspirated gas moves from the suction port through the chimney or manifold and is exhausted through a suction pump such as a centrifugal blower or diaphragm pump (not shown). The two lateral ducts are slit jet apertures and extend from the upper surface of the sampling head to a slit on the lower surface. Gas is forced under pressure into the jet intake and is expelled as a planar jet burst or burst at higher velocity from the distal slit orifices. Pressure is equalized along the slit.
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(68) In operation, high-speed valves are triggered to create waveforms of high velocity pressurized jet bursts. Individual jet bursts may be synchronous, asynchronous and coordinated so as to direct samples to a suction port from an irregular surface. Computerized systems for controlling the jet bursts may include sensor mapping for determining the proximity, angulation and fine structure of the substrate surface in three-dimensions.
(69) The apparatus can be fully automated or can be operated with a trigger such as in a sampling gun. Fully automated versions may be suspended for example from a boom, and may be advanced in front of a vehicle or steered robotically when inspecting enclosed spaces. While not shown, a camera or other sensor may also be included and smart imaging technology deployed to recognize suspicious forms such as evidence of recent digging or packages that seem out of place.
(70) The jet bursts may be synchronous, but more advantageously may be timed in series to optimize uplift of sample particulates and vapors dislodged from the target surface 39. If for example a tilted surface is encountered, firing a first pulse jet burst above the target center at an angle causes a diversion of the jet downhill and toward the target center. A second, stronger pulse jet burst is then sent a few microseconds later, and intersects and goes under the first jet burst, causing the initial more concentrated sample material to rise up and roll like a horizontal cyclone, while entering the zone where it is sucked into the intake 6 of the suction port. The concentrate is then carried to an analytical module or sampling station for further processing.
(71) The jet burst timing would be re-calculated and reversed if the tilt of the substrate surface 39 were reversed, and dropped to the left instead of the right. Thus the timing of jet T.sub.1 and jet T.sub.2 is under the control of processor 41, which performs a complex calculation based on the underlying geometry in order to optimize the smart jet sequence. When more than two jets are utilized, yet more complex calculations are driven by the sensor data and map of the contours of the surface.
(72) Significant parameters in optimizing a sampling system using smart jets include jet reservoir gauge pressure and the slit diameter L.sub.c, jet nozzle inlet pressure and pressure drop, jet angulation and standoff distance, jet aspect ratio, and jet geometry. Representative wall shear stress and wall jet velocity profiles will be shown below.
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(74) Angles .sub.3 and .sub.4 are varied by adjusting the jet burst timing and amplitude. With more advanced robotics, jet angulation may be mechanically changed on the fly in response to a sensor map of the surface being sampled. Alternatively the entire non-contacting sampler head 10 can be tilted to follow a sloping surface. Jets T.sub.1 and T.sub.2 both strike the surface and are deflected, continuing as jets T.sub.3 and T.sub.4.
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(77) More than two jets may be controlled using this system, but for simplicity of explanation, the illustration is limited to two jets, JET 1 and JET 2. Also shown are a pair of mapping sensors (71a,71b), one on either side of the sampling head. Mapping data is fed from the right and left sensor clusters into a range mapping and servo controller module, which plots a three-dimensional contour of the surface to be sampled and enters a set of jet timing parameters into the servo controller. The servo controller executes the sampling strategy by opening high speed valves to release jet bursts at controlled times. Jet action is as described before. Exhausted air drawn through the suction intake has transited an analysis module and downstream processing, concentrating, and analysis is completed by methods known in the art.
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(79) By angling the slit jets 101, a standoff distance is established such that the two jets intersect at a defined distance from the lower end of the sampling head. The intersection point is a virtual point below the substrate surface 39. Generally the intersection distance for a slit jet array is at least or greater than nine inches, more preferably greater than twelve inches and preferredly equal to or greater than eighteen inches. The reach defines the distance between the jets at impact, and is typically much larger than obtained with other jet types. While a reach of four inches is shown here, much larger areas or much smaller areas may be sampled.
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(87) At greater distances from impingement location, the wall jet flow in
(88) Axisymmetric jets are characterized by a stagnation zone at the point of impact, but by angling slit jet bursts, a stagnation zone is weaker than in planar jets setup, storing less internal energy that can be converted to kinetic energy of the wall jet. Where two opposing wall jets meet, a stagnation zone forms at the collision point, but is turbulent and the rising uplift in the jet flow carries particles and vapors up into the intake.
(89) While not bound by theory, the slit jet imposes linear flow in the wall jet region, and therefore the jet cannot expand in all directions (as from an impinging round jet). By conservation of momentum, a supersonic slit jet orifice produces a wall jet that contains all the momentum of the free jet and core, and thus will achieve shock fronts in the boundary layer, leading to increase in local wall shear stress. These flow structures are observed in the Schlieren images as a chain of shock fronts visible as rapid changes in density. The shock train causes boundary layer separation from the target surface and increases shear stress locally, yielding much higher particle removal What is surprising is that at all pressures considered (10-100 psig), wall shear stress (Pa) decays by jet expansion in an almost linear profile for an extended range. The shock in the boundary layer, this boundary layer separation is observed at the moderate slit jet orifice pressures of 40-60 psig, or even 20-30 psig.
(90) In contrast (
(91) In contrast, the slit jets have a higher conversion efficiency of orifice velocity to wall jet velocity. Velocities above 100 m/s can be achieved in the compressible and underexpanded region of the wall jet flow. Decreasing H/D ratio (i.e., the ratio of standoff height H over hydraulic diameter D) is more effective in increasing wall jet velocity than increases in inlet pressure. The significance in terms of the power requirement needed to operate fully portable sampling device is clear. The prospect of battery operated, hand-held non-contacting samplers with low power consumption and extended battery life is now entirely feasible.
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(93) For this work, the standoff distance is six inches. Slit jet critical dimension is limited from 3 mm to more preferably about 0.5 mm, and most preferably less than 1 mm, but the actual number chosen is dependent on the available gas flow rate and gas pressure. In general, higher standoff distances can be achieved for planar jet orifices by increasing jet velocity as jet L, increases by introducing a larger nozzle width or increasing pressure. These simulations are confirmed experimentally as shown in
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(96) Although 20 um spherical silica particles were used to obtain the photographs, particles as small as one micron behave in the same way.
(97) Taken together, these experimental and simulation results show (i) an increase of particle removal forces in the under-expanded region of axisymmetric and planar jets (slit jet apertures) where the underexpanded region is a function of nozzle pressure and the H/D; (ii) a longer underexpanded region in the planar jet configuration for the same pressures, (iii) significantly higher forces acting on the particle (shown in velocities and wall shear) in the wall jet region for the planar slit jet configuration. From these design considerations, the planar jet configuration has shear values above the threshold value for particle removal at longer stand-off distance/or lower operating pressures. Moreover, and importantly, the planar jet produces higher shear forces much farther away from its impinging point-extending the reach factor for the non-contacting sample collector.
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(99) In contrast, as shown in
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(101) While pairs of slit jets are currently practiced, arrays of slit jet orifices or rounded nozzles are also contemplated.
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(104) The method for aerodynamic liberation and capture of particles from a solid surface and vapors from any gaseous boundary layer may include a) first providing a non-contacting sampler apparatus having a sampler head bounded by a frame, the head comprising a central sampling intake port and pairs of slit jet orifices or arrays of slit jet orifices such that each pair of slit jet orifices is generally parallel and is separated by the sampling intake port; b) then coupling the sampling intake port to a suction pressure source and coupling the slit jet orifices or arrays to a gaseous fluid pressure reservoir and a jet pressure source such that each slit jet orifice is valvedly controlled by a high speed valve, each the pair having a first slit jet orifice configured to discharge a first planar jet and a second slit jet orifice configured to discharge a second planar jet toward a target surface, wherein the slit jet orifices or arrays have an aspect ratio of length to width configured to emit jet generally planar jet bursts, and further wherein the first planar jet and second planar jet are configured to converge at a virtual line behind a target surface; and c) actuating the sampling intake port by applying a suction pressure sufficient to draw the planar jet bursts into the sampling intake port; d) actuating release of planar jet bursts through each of the slit jet orifices or arrays, wherein the jets are configured to impinge on a solid surface at a standoff distance; and, e) concentrating or collecting any target analyte or analytes drawn into the sampling intake port.
(105) It is desirable to periodically clean sand, ash and fibers from the suction port, and a piezoelectric crystal mounted on the cavity body facilitates this function. Actuation of the piezoelectric crystal impels sedimented material back into the bulk flow from which it is blown to exhaust.
(106) Surprisingly, ultrasonic transducers applied to the bell or intake has little or no effect on the stability of the planar jet flow and sample uplift. Thus an ultrasonic cleaning function can be operated during sampling and under very dusty conditions, can be operated at regular periodicity during sampling without loss of analyte, a finding that would defy prediction given the large size of the intake bell.
(107) A preferred system requires little maintenance and operates with a relative absence of moving parts such that the gas phase is the vehicle for both selectively separating and conveying vapors stripped from the particles to an analytical module. These and other analytical techniques are known in the art and may for example involve aerodynamic lenses or vortex samplers.
(108) The device may be operated continuously or semi-continuously, unlike other impactors or other collection media (filters, adsorbent substrates, etc.) which must be periodically regenerated during use. Volatiles may be supplied to analysis by continuous in-line volatilization, unlike prior art applications having intermittent flash vaporization or off-line vaporization of replaceable cartridges or pledgets.
Example I
(109) A non-contacting sampler body having axisymmetric slit jets arranged around a central suction cavity was fabricated. When operated so that planar slit jets are impacted on a solid surface, the model demonstrated a very high wall jet velocity and shock fronts using Schlieren photography (indicating the strength of the jet). The scaling factors are determined from parameters such as H/D and P.sub.jet injector/P.sub.0. Particle tracking technics were used to determine the flow structure location the linear jet. These visualization experiments validate the approach of using jet timing to attack sampling quality of uneven and tilted surfaces. Particle capture from a surface was demonstrated by high speed photography.
(110) Surprisingly, shock trains in the wall jet were readily demonstrated with use of planar slit jets at moderate pressures. By opposing two wall jets, efficient particle capture was demonstrated for slit jets having aspect ratios greater than 10, more preferably greater than 50.
(111) From these design considerations, the threshold values for particle removal can be achieved by the planar jet at longer stand-off distance/or lower operating pressures, exceeding expectations as experimentally shown. Serendipitously, the planar jet pairs also produce high forces much farther away from the impingement point, thereby extending the reach factor for the sample.
Example II
(112) Portable devices made with planar jet arrays in the non-contacting sampler head were found to be operable, achieving superior results with less energy and without the use of compressed gas reservoirs. These devices were mounted on a robotic arm.
(113) By a process of miniaturization, self-contained devices having dimensions and weight suitable as hand held sampling tools are realized.
INCORPORATION BY REFERENCE
(114) All of the U.S. Patents, U.S. Patent application publications, U.S. Patent applications, foreign patents, foreign patent applications and non-patent publications referred to in this specification and related filings are incorporated herein by reference in their entirety for all purposes.
SCOPE OF THE CLAIMS
(115) The disclosure set forth herein of certain exemplary embodiments, including all text, drawings, annotations, and graphs, is sufficient to enable one of ordinary skill in the art to practice the invention. Various alternatives, modifications and equivalents are possible, as will readily occur to those skilled in the art in practice of the invention. The inventions, examples, and embodiments described herein are not limited to particularly exemplified materials, methods, and/or structures and various changes may be made in the size, shape, type, number and arrangement of parts described herein. All embodiments, alternatives, modifications and equivalents may be combined to provide further embodiments of the present invention without departing from the true spirit and scope of the invention.
(116) In general, in the following claims, the terms used in the written description should not be construed to limit the claims to specific embodiments described herein for illustration, but should be construed to include all possible embodiments, both specific and generic, along with the full scope of equivalents to which such claims are entitled. Accordingly, the claims are not limited in haec verba by the disclosure.
(117) The embodiments of the figures and description were chosen and described in order to best explain the principles of the invention and its practical applications, to thereby enable others skilled in the art to best utilize the invention and various embodiments with various modifications as are suited to the particular use contemplated. However, it is intended that the scope of the invention be defined by the following claims, claim amendments, and their equivalents.