Hinged ratchet wrench
10272549 ยท 2019-04-30
Assignee
Inventors
Cpc classification
B25B13/468
PERFORMING OPERATIONS; TRANSPORTING
B25B23/0028
PERFORMING OPERATIONS; TRANSPORTING
B25G1/063
PERFORMING OPERATIONS; TRANSPORTING
B25G1/06
PERFORMING OPERATIONS; TRANSPORTING
International classification
B25B13/46
PERFORMING OPERATIONS; TRANSPORTING
B25B23/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The ratchet wrench comprises a functional head (1) and a handle (2) hingedly connected to each other, a ratchet toothed wheel (4) rigidly attached to the functional head (1), a movable ratchet pawl (5) installed on the handle (2), a working spring (6) that biases the ratchet pawl (5) against the ratchet wheel (4), a movable releasing member (7) installed on the handle (2) and manually operable to move the ratchet pawl (5) to a position out of engagement with the ratchet wheel (4), and a movable locking element (69) installed on the handle (2) and manually operable between a rest position, in which it does not interfere with the ratchet pawl (5), and a locking position, in which it comes into contact with the ratchet pawl (5) holding it in said engaged position with the ratchet wheel (4).
Claims
1. A ratchet wrench that comprises: a functional head and a handle connected to each other capable of relative rotation around a hinge axis; a ratchet wheel coaxial with said hinge axis, rigidly attached to the functional head and provided with circumferential teeth along at least part of a peripheral edge thereof; a ratchet pawl movably installed on the handle and provided with at least a restraining tooth engageable to said circumferential teeth of the ratchet wheel; an elastic working element that biases said ratchet pawl to an engaged position with said circumferential teeth of said ratchet wheel; a releasing member movably installed on the handle and manually operable between a rest position and a release position; and a kinematic chain arranged between said releasing member and said ratchet pawl, wherein said kinematic chain transforms a movement of the releasing member from said rest position to said release position into a movement of the ratchet pawl to a position out of engagement with the ratchet wheel against the bias of said elastic working element, characterised in that it further comprises: a locking element movably installed on the handle, said locking element being manually operable between a rest position, in which the locking element does not interfere with the ratchet pawl, and a locking position, in which the locking element contacts the ratchet pawl, holding it in said engaged position with the ratchet wheel.
2. A ratchet wrench according to claim 1, wherein the locking element is slidingly installed in a cavity of the handle and has a protrusion, and said cavity has a first recess in which said protrusion fits when the locking element is in said rest position, and a second recess in which the protrusion fits when the locking element is in said locking position and wherein the locking element is formed from a metal rod that has an end that defines a contacting end to contact the ratchet pawl, a contour that defines the protrusion and a bend that defines an actuation end connected to a locking button through an opening in the handle.
3. A ratchet wrench according to claim 2 wherein it also comprises an elastic return element that biases said releasing member to said rest position, and in that said kinematic chain is a unidirectional actuation kinematic chain that transmits the movement of the releasing member when it is moved from the rest position to the release position to the ratchet pawl and it does not transmit movements experienced by the ratchet pawl as it jumps from one tooth to another of the circumferential teeth of the ratchet wheel to the releasing member when the releasing member is held in the rest position by said elastic return element.
4. A ratchet wrench according to claim 3, wherein the ratchet pawl is installed on the handle so that it can pivot around a pivoting axis parallel to said hinge axis and wherein the ratchet pawl is installed on the handle between the ratchet wheel and the releasing member.
5. A ratchet wrench according to claim 4, wherein the releasing member is farther away from the hinge axis in the rest position than in the release position, and said unidirectional actuation kinematic chain comprises a pushing rod linked to the releasing member and a pushing member installed on the handle so that said pushing member can pivot around a pivoting axis, wherein a pushing contact exists between said pushing member and the ratchet pawl only when the pushing member is pivoted by said pushing rod as a result of the movement of the releasing member from the rest position to the release position.
6. A ratchet wrench according to claim 4, wherein the releasing member is closer to the hinge axis in the rest position than in the release position, and said unidirectional actuation kinematic chain comprises a connecting rod that has an end linked to the releasing member by a pivoting juncture and another end linked to ratchet pawl by a pivoting and sliding juncture.
7. A ratchet wrench according to claim 2 wherein the handle comprises a handle body that has a flattened region in which said cavity is formed in which the locking element is housed, and one or more housings in which the ratchet wheel, the ratchet pawl, the releasing member, and other associated elements thereto are housed, and at least one lid fixed to said handle body closing said cavity and said housings.
8. A ratchet wrench according to claim 7, wherein the ratchet wheel has cylindrical hub portions that protrude from both its sides and that are inserted and rotatably guided in respective guide holes formed on said handle body and on said lid, respectively.
9. A ratchet wrench according to claim 8, wherein said functional head further comprises a head body that has two opposed lugs between which an end of said flattened region of the handle is housed where the ratchet wheel is installed and wherein the ratchet wheel has a grooved axial hole, and said lugs of said head body have respective grooved holes aligned with said grooved axial hole of the ratchet wheel, and a grooved ratchet shaft coaxial with the hinge axis is inserted through said grooved holes of the lugs and through the grooved axial hole of the ratchet wheel preventing the relative rotation between the ratchet wheel and the head body.
10. A ratchet wrench according to claim 9, wherein said functional head comprises a head body, two movable clamp bodies installed on said head body so that they can move along a clamp guide arranged in a direction perpendicular to the hinge axis, and a driving mechanism installed on the head body and manually operable to move said clamp bodies, thereby adjusting the spacing between mutually opposed clamp surfaces of the clamp bodies.
11. A ratchet wrench according to claim 10, wherein said driving mechanism comprises a driving screw parallel to said clamp guide rotatably mounted on the head body and located between the clamp guide and the hinge axis, said driving screw having two externally threaded portions with opposite threading directions respectively engaged to corresponding internally threaded sections with opposite threading directions formed on the clamp bodies, respectively and wherein at least on an end of said driving screw a gripping element is fixed in a position accessible to be gripped and turned.
12. A ratchet wrench according to claim 11, wherein said internally threaded sections of the clamp bodies encompass an angle equal to or less than 180 around the driving screw.
13. A ratchet wrench according to claim 12, wherein the head body comprises two side walls with mutually opposed surfaces that define at least part of a screw housing sized to house and rotatably guide the driving screw, and said mutually opposed surfaces of said side walls include respective channels that jointly define the clamp guide.
14. A ratchet wrench according to claim 13, wherein each of the clamp bodies has a respective main guide follower portion that engages one of said channels that jointly define the clamp guide of the head body and a respective auxiliary guide follower portion that slidingly engages a corresponding auxiliary guide slot formed on the other of the clamp bodies.
15. A ratchet wrench according to claim 14, wherein the clamp bodies have respective mutually sliding surfaces perpendicular to the hinge axis and one of the clamp bodies has a rib that protrudes from its corresponding sliding surface and that is slidingly inserted in a slot formed on the sliding surface of the other clamp body.
16. A ratchet wrench according to claim 13, wherein the side walls of the head body comprise respective distal edges parallel to the clamp guide in which longitudinal recesses are formed that slidingly engage guide protrusions formed on the clamp bodies.
17. A ratchet wrench according to claim 10, wherein said driving mechanism comprises a threaded stem rigidly attached to one of the clamp bodies, parallel to said clamp guide and with a first threading direction, an internally threaded section rigidly attached to the other of the clamp bodies, parallel to the clamp guide and with a second threading direction opposite to said first threading direction, and a driving sleeve rotatably mounted but not axially displaceable on the head body, said driving sleeve having a hole with an internal thread with said first threading direction engaged to said threaded stem and an external thread with said second threading direction engaged to said internally threaded section.
18. A ratchet wrench according to claim 17, wherein said internally threaded section of the other clamp bodies encompasses an angle equal to or less than 180 around the driving sleeve.
19. A ratchet wrench according to claim 17, wherein the head body comprises two side walls with mutually opposing surfaces that, along with the head body, define a stem housing sized to house and axially guide the threaded stem, said mutually opposing surfaces of said side walls including respective longitudinal guide elements that jointly define the clamp guide, and the head body further comprises a sleeve housing in the shape of a through-passage in a direction perpendicular to the clamp guide and that intersects said stem housing and the clamp guide.
20. A ratchet wrench according to claim 19, wherein the clamp bodies have respective main guide follower portions that engage said longitudinal guide elements that jointly define the clamp guide of the head body and respective auxiliary guide portions that slidingly engage each other.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The above and other features and advantages will be more apparent from the following detailed description of a number of embodiment examples with reference to the attached drawings, in which:
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DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS
(25) With reference first to
(26) Handle 2 comprises a handle body 29 that has a flattened region on an end with one or more housings in which several elements of the ratchet mechanism are housed, and a lid 30 fixed to said handle body 29 closing said housings. On another opposite end of the handle 2 there is a handgrip 66 ergonomically configured to be gripped by hand. In the handle 2 there are also movably installed releasing buttons 73 accessible from both sides of the flattened region and a locking button 72 accessible from a side edge of the flattened region. Any of said releasing buttons 73 is manually operable to release the ratchet mechanism and said locking button 72 is manually operable to lock the ratchet mechanism, as will be described hereinbelow. Alternatively, handle 2 can include two or more lids 30 fixed to the handle body 29 to close the housings depending on the shape and arrangement of the housings.
(27) The functional head 1 comprises a head body 17 that has two mutually opposed lugs 27, 28 between which said flattened region of the handle end 2 is housed. In the embodiment shown in
(28)
(29) As is shown in
(30) The handle body 29 has other housings covered by the lid 30 in which a ratchet pawl 5 and a releasing member 7 are housed. Said releasing member 7 is connected to the releasing buttons 73 through openings formed on the handle body 29 and on the lid 30. In the embodiment shown in
(31) Said ratchet pawl 5 has several restraining teeth 5a meshed with the circumferential teeth 4a of the ratchet wheel 4, and is installed on the handle 2 between the ratchet wheel 4 and the releasing member 7 so that it can pivot around a pivoting axis 9 parallel to the hinge axis 3 between a working position (
(32) In the example illustrated in
(33) The arrangement of the ratchet pawl 5 relative to the ratchet wheel 4 is such that a geometrical plane P (
(34) The releasing member 7 is linked to the ratchet pawl 5 by a unidirectional actuation kinematic chain that includes a pushing member 11 and a pushing rod 10 arranged in other housings of the handle body 29 covered by the lid 30. Said pushing member 11 is installed in a position adjacent to the ratchet pawl 5 so that it can pivot around a pivoting axis 12, while the releasing member 7 is installed on the handle 2 in a relatively distant position of the ratchet pawl 5 and is guided so that it can slide in a direction substantially aligned with a geometric plane that contains the hinge axis 3.
(35) In this example, the pivoting axis 12 of the pushing member 11 is determined by trunnions 11a (
(36) The releasing member 7 may be moved in its housing between a rest position (
(37) The pushing rod 10 has an end slidingly and loosely inserted in a gap 67 formed on the releasing member 7 and another opposite end that is slidingly and loosely inserted in a gap 68 formed on the pushing member 11. Said elastic return element 8 is arranged on compression between a surface of the handle body 29 and the releasing member 7 and is wound around the pushing rod 10.
(38) Thus, when the releasing member 7 is manually moved from the rest position (
(39) When the releasing member 7 is released, the elastic working element 6 moves the ratchet pawl 5 back to its working position and the elastic return element 8 moves the releasing member 7 back to its rest position. However, by virtue of the simple push contact in the unidirectional actuation kinematic chain that links the releasing member 7 and the ratchet pawl 5, movements experienced by the ratchet pawl 5 when the restraining teeth 5a of the ratchet pawl 5 jump from one tooth to another of the circumferential teeth 4a of the ratchet wheel 4 as the functional head 1 rotates in the second direction D2 relative to the handle 2, are not transmitted to the releasing member 7, which is held static in its rest position by the elastic return element 8.
(40) The handle body 29 has an elongated cavity formed, between the housing of the releasing member 7 and a side edge of the handle body 29, that in its end closest to the hinge axis 3 communicates with the housing of the ratchet pawl 5 and in its end farthest from the hinge axis 3 communicates with the exterior through an opening formed on said side edge of the handle body 29. Said cavity 71 is also covered by the lid 30. In the cavity 71 a locking element 69 of elongated configuration is slidingly installed, which has a contacting end 69a adjacent to the housing of the releasing member 7 and an actuation end 69b connected to the previously mentioned locking button 72 through said opening on the side edge of the handle body 29.
(41) Said locking element 69 is manually operable by means of the locking button 72 between a rest position (
(42) The locking element 69 has a protrusion 70, and the cavity 71 has a first recess 71a and a second recess 71b. Said protrusion 70 of the locking element 69 fits in said first recess 71a of the cavity 71 when the locking element 69 is in said rest position (
(43) When the locking element 69 is held in the locking position by the engagement of the protrusion 70 in the second recess 71b of the cavity 71, the action of the ratchet mechanism is cancelled and the functional head 1 is secured with the handle 2. This option is useful, for instance, in those jobs in which repeated engaging and disengaging operations of the wrench relative to a nut are required, for example, applying moderate force.
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(45) In the second embodiment, the unidirectional actuation kinematic chain that links the releasing member 7 with the ratchet pawl 5 comprises a connecting rod 13 that has a first end linked to the releasing member 7 by a pivoting juncture that comprises, for example, a first pin 65 attached to the connecting rod 13 and inserted in a cylindrical hole of the releasing member 7, and a second end linked to the ratchet pawl 5 by a pivoting and sliding juncture that comprises, for example, a second pin 14 attached to the connecting rod 13 and inserted in an elongated hole 15 formed in an appendage 16 of the ratchet pawl 5. It will be understood that a reverse construction, that is, with said first pin 65 attached to the releasing member 7 and inserted in a cylindrical hole of the connecting rod 13 and/or with said second pin 14 attached to the appendage 16 of the ratchet pawl 5 and inserted in an elongated hole formed on the connecting rod 13, would provide an equivalent result and would be within the scope of the present invention.
(46) Thus, when the releasing member 7 of the second embodiment is manually moved from the rest position (
(47) When the releasing member 7 is released, the elastic working element 6 moves the ratchet pawl 5 back to its working position and the elastic return element 8 moves the releasing member 7 back to its rest position. However, by virtue of the elongated hole 15 in the unidirectional actuation kinematic chain that links the releasing member 7 and the ratchet pawl 5, movements experienced by the ratchet pawl 5 when the restraining teeth 5a of the ratchet pawl 5 jump from one tooth to another of the circumferential teeth 4a of the ratchet wheel 4 as the functional head 1 rotates in the second direction D2 relative to the handle 2, are not transmitted to the releasing member 7, which is held static in its rest position by the elastic return element 8.
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(49) The driving mechanism comprises a driving screw 20 parallel to said clamp guide 21, 22 rotatably mounted on the head body 17 and located between the clamp guide 21, 22 and the hinge axis 3. This driving screw 20 has two externally threaded portions 23, 24 with opposite threading directions and the clamp bodies 18, 19 have corresponding internally threaded sections 25, 26 formed with opposite threading directions respectively coupled to said two externally threaded portions 23, 24 of the driving screw 20.
(50) As is best shown in
(51) Each of the clamp bodies 18, 19 (
(52) The auxiliary guide follower portions 42, 43 of the clamp bodies 18, 19 have respective mutually sliding surfaces located in a central plane perpendicular to the hinge axis 3, which slide in contact with each other when both clamp bodies 18, 19 are moved to adjust the spacing between the clamp surfaces 35, 36. One of the clamp bodies 19 has a rib 74 that protrudes from its corresponding sliding surface. This rib 74 is slidingly inserted in a slot 75 formed on the sliding surface of the other clamp body 18.
(53) In the clamp bodies 18, 19 guide protrusions 48, 49 are also formed that slidingly engage corresponding longitudinal recesses 46, 47 (
(54) Preferably, both clamp bodies 18, 19 are identical to each other, except for the existence of said rib 74 and slot 75 and for the fact that the respective internally threaded sections 25, 26 have opposite threading directions.
(55) Thanks to the attachment and guidance of the clamp bodies 18, 19 in the head body 17 provided by the configuration of the clamp guide 21, 22 and of the main guide follower portions 40, 41 engaged therewith, it is not necessary for the internally threaded sections 25, 26 of the clamp bodies 18, 19 to completely surround the driving screw 20, but the latter only encompass an angle equal to or less than 180 about the driving screw 20. In the illustrated embodiment, the internally threaded sections 25, 26 encompass a 120 angle about the driving screw 20, which is enough to ensure the trailing of the clamp bodies 18, 19 and also allows for an extraordinarily compact design of the functional head 1.
(56) The guide protrusions 48, 49 of the clamp bodies 18, 19 slidingly engaged in the longitudinal recesses 46, 47 of the head body 17 prevent the side walls 38, 39 of the head body 17 from being deformed and open outwardly due to the stresses to which they are exposed during the use of the ratchet wrench. The rib 74 and the slot 75 of the clamp bodies 18, 19, slidingly engaged to each other, contribute to minimize the bending tendency experienced by the auxiliary guide follower portions 42, 43 of the clamp bodies 18, 19 due to the stresses experienced during the use of the ratchet wrench.
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(58) The driving mechanism comprises a threaded stem 54 rigidly attached to said first clamp body 18. This threaded stem 54 is parallel to a clamp guide 21, 22 and has a first threading direction. The second clamp body 19 has a rigidly attached internally threaded section 55 parallel to the clamp guide 21, 22 and which has a second threading direction opposite to said first threading direction. In the head body 17, a driving sleeve 56 (best shown in
(59) Said internally threaded section 55 of the second clamp body 19 only encompasses an angle equal to or less than 180, for example 120, around the driving sleeve 56, allowing for a compact design of the functional head 1.
(60) As is best shown in
(61) The clamp bodies 18, 19 (best shown in
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(63) Another different feature of the embodiment shown in
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(65) The tube wrench included in the functional head 1 of the ratchet wrench of
(66) The adjustable nut wrench included in the functional head 1 of the ratchet wrench of
(67) In both alternative embodiments of
(68) The scope of the present invention is defined in the appended claims.