Cultivated Autologous Limbal Epithelial Cell (CALEC) Transplantation
20220387668 · 2022-12-08
Inventors
- Ula Jurkunas (Winchester, MA, US)
- Reza Dana (Newton, MA)
- Myriam Anne Armant (Boston, MA, US)
- Jerome Ritz (Boston, MA, US)
Cpc classification
C12N5/0621
CHEMISTRY; METALLURGY
A61L27/3813
HUMAN NECESSITIES
A61L2430/40
HUMAN NECESSITIES
A61L2430/16
HUMAN NECESSITIES
A61L27/3604
HUMAN NECESSITIES
A61L27/3895
HUMAN NECESSITIES
A61L27/3687
HUMAN NECESSITIES
A61L27/3834
HUMAN NECESSITIES
International classification
A61L27/36
HUMAN NECESSITIES
Abstract
Provided herein are methods for generating cultivated autologous limbal epithelial cell grafts for the treatment of various disorders caused by limbal stem cell deficiency. This invention relates to methods and compositions for treating ophthalmic disorders, diseases and injuries. In particular, the field of the invention is directed to methods, kits and compositions for treating disorders, diseases, defects and injuries of the cornea and ocular surface. The present disclosure relates to preparations of cultured mammalian limbal stem cells, derived from corneal limbus tissue.
Claims
1. A method for preparing a cultivated autologous limbal epithelial cell (CALEC) graft for surgical transplantation, the method comprising: i) providing a tissue from a limbal biopsy or from a wet mucosal source; ii) treating the tissue from the limbal biopsy or the wet mucosal source with an enzyme blend thereby isolating limbal epithelial cells; iii) culturing the limbal epithelial cells in the presence of serum-free complete corneal epithelial cell medium for a sufficient period of time until the limbal epithelial cells reach 70-90% confluence; iv) detaching the limbal epithelial cells; v) seeding the limbal epithelial cells on a suitable membrane substrate; vi) growing the cells on the suitable membrane substrate for a sufficient period of time until the limbal epithelial cells reach 70-80% confluence thereby producing a CALEC graft; and vii) immersing the CALEC graft in a preservation medium suitable for hypothermic bio-preservation until surgical transplantation.
2. A method of treating limbal stem cell deficiency, comprising: i) obtaining a tissue from a limbal biopsy or from a wet mucosal source; ii) treating the tissue from the limbal biopsy or the wet mucosal source with an enzyme blend thereby isolating limbal epithelial cells; iii) culturing the limbal epithelial cells in the presence of serum-free complete corneal epithelial cell medium for a sufficient period of time until the limbal epithelial cells reach 70-90% confluence; iv) detaching the limbal epithelial cells; v) seeding the limbal epithelial cells on a suitable membrane substrate; vi) growing the cells on the suitable membrane substrate for a sufficient period of time until the limbal epithelial cells reach 70-80% confluence thereby producing CALEC graft; vii) immersing the limbal epithelial cells in a preservation medium suitable for hypothermic bio-preservation until surgical transplantation; and viii) transplanting the CALEC graft onto an affected eye of the patient.
3. The method according to claim 1 or 2, wherein the medium used in step iii) is free from non-human animal derived products.
4. The method according to any preceding claim, wherein the biopsy is collected in a sterile container filled with the preservation medium suitable for hypothermic bio-preservation.
5. The method according to any preceding claim, wherein the enzyme blend comprises collagenase class I and class II, and an animal-free serine protease.
6. The method according to any preceding claim, further comprising after step iv) washing the limbal epithelial cells with and resuspending the cells in epithelial cell culture medium.
7. The method according to any preceding claim, further comprising prior to step v) de-epithelializing the suitable membrane substrate and seeding the de-epithelialized suitable membrane substrate into a transwell insert in preparation for seeding the limbal epithelial cells.
8. The method according to any preceding claim, further comprising after step vii) maintaining the CALEC graft immersed in the preservation medium at a temperature ranging from 1-10° C.
9. The method according to any preceding claim, wherein step v) comprises seeding 2.5-5×10.sup.4 limbal epithelial cells onto the suitable membrane substrate.
10. The method according to any preceding claim, wherein step ii) yields 3-7×10.sup.4 limbal epithelial cells.
11. The method according to any preceding claim, wherein the sufficient period of time in step iii) ranges from 6 to 10 days.
12. The method according to any preceding claim, wherein the sufficient period of time in step vi) ranges from 6 to 10 days.
13. The method according to any preceding claim, wherein step iii) further comprises changing the medium every 2 to 3 days.
14. The method according to any preceding claim, wherein step vi) further comprises changing the medium every 1 to 3 days.
15. The method according to any preceding claim, wherein the limbal biopsy or the wet mucosal source originates from a patient suffering from a limbal stem cell deficiency.
16. The method according to any preceding claim, wherein the limbal biopsy or the wet mucosal source originates from an allogeneic donor.
17. The method according to claim 16, wherein the allogeneic donor is live.
18. The method according to claim 16, wherein the allogeneic donor is cadaveric.
19. The method according to any preceding claim, wherein the wet musosal source is oral mucosa or conjunctiva.
20. The method according to any preceding claim, wherein the suitable membrane substrate is an amniotic membrane.
21. The method according to claim 20, wherein the amniotic membrane is a human amniotic membrane.
22. The method according to any one of claims 1-19, wherein suitable membrane substrate is a basement membrane.
23. The method according to any preceding claim, wherein the limbal epithelial cells are positive for CD49F, CD49E, CD326, CD318, and CD340, and are negative for CD3, CD14, CD16, CD19, CD20, CD56, CD45, CD31.
24. A population of cells produced by steps i) to iii) of claim 1 or claim 2, wherein the cells are positive for CD49F, CD49E, CD326, CD318, and CD340, and are negative for CD3, CD14, CD16, CD19, CD20, CD56, CD45, CD31.
25. A method of producing a population of cells positive for CD49F, CD49E, CD326, CD318, and CD340, and are negative for CD3, CD14, CD16, CD19, CD20, CD56, CD45, CD31, the method comprising: i) providing a tissue from a limbal biopsy or from a wet mucosal source; ii) treating the tissue from the limbal biopsy or the wet mucosal source with an enzyme blend thereby isolating limbal epithelial cells; and iii) culturing the limbal epithelial cells in the presence of serum-free complete corneal epithelial cell medium for a sufficient period of time until the limbal epithelial cells reach 70-90% confluence.
Description
DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
[0061] There remains a need for an improved ex vivo LSC expansion method that provides cells suitable for direct transplantation into a patient and which does not suffer from the disadvantages of the prior art.
[0062] The methods described herein include many advantages over the prior art. Specifically, unlike methods described in the prior art, the manufacturing procedures described herein do not require animal serum, xenogenic (murine) feeder cells, antibiotics, and the methods herein use only GMP-grade materials. The methods described herein rely entirely on well-defined reagents at all steps in the manufacturing process. Further, the methods described herein would not require immunosuppression to prevent rejection since the stem cells are autologous.
Methods of Preparing Limbal Stem Cells for Surgical Transplantation
Limbal Biopsy:
[0063] Limbal biopsy can be obtained from the tissue of an unaffected/healthy eye of a patient suffering from limbal stem cell deficiency by any suitable and standard means that are known in the art. In some instances, the tissue from the limbal biopsy can originate from the patient suffering from the limbal stem cell deficiency or can originate from an allogeneic donor. For example, the limbal biopsy can be obtained from the tissue of an unaffected/healthy eye of a live allogeneic donor. Alternatively, the limbal biopsy can be obtained from the tissue of an unaffected/healthy eye of a cadaveric allogeneic donor. The tissue from the limbal biopsy is stored in a container filled with a preservation medium suitable for hypothermic bio-preservation, such as HypoThermosol® FRS available from Sigma-Aldrich.
Wet Mucosa Biopsy:
[0064] In some diseased states, like aniridia and Stevens-Johnson syndrome, both eyes are affected (i.e., diseased) and as such a biopsy cannot be obtained from a healthy or unaffected eye. In these situations, a biopsy can be obtained from the oral mucosa, conjunctiva, or any other suitable wet mucosal tissue. Stem cells from the wet mucosal tissue can be cultured in a similar manner and used for corneal transplantation. Since they are autologous, the patients would not require immunosuppression and bilateral cases can be treated.
Enzymatic Digestion
[0065] Limbal epithelial sheets can be isolated from the biopsy by enzymatic digestion. An exemplary protocol is as follows. First, the biopsy is rinsed in a saline solution, such as PBS or a suitable equivalent, and then transferred into an enzyme blend of highly purified collagenase class I and class II, which are blended in a precise ratio with each other and with a medium concentration of highly purified thermolysin. A commercially available suitable enzyme blend is Liberase MNP-S from Roche. The biopsy is incubated in this enzyme blend for 30±5 minutes at 37° C., 5% CO.sub.2. At the end of incubation the biopsy is transferred into a solution of animal-free serine protease (such as TrypLE™ Select CTS™ available through ThermoFisher Scientific), where epithelial sheets are peeled off and dissociated into a single cell suspension. After enzymatic digestion of the biopsy, the cells are centrifuged (450 G) for 5 minutes at room temperature. The supernatant is collected for sterility testing (e.g., BacT, see below). The cells are resuspended and plated into 1 well of a 6-well culture plate, in serum-free complete corneal epithelial cell media (such as the one available through ATCC) and placed in a humidified incubator at 37° C., 5% CO.sub.2.
Culturing the Limbal Epithelial Cells
[0066] The isolated limbal epithelial cells can be cultured in the presence of serum-free complete corneal epithelial cell media (such as the one available through ATCC). Cell growth is monitored under the microscope and media is changed every 2-3 days until culture reaches 70-90% confluence, which takes approximately 6-10 days.
Detaching the Limbal Epithelial Cells
[0067] At the end of the prior step (primary culture (P0)), cells are detached from the substrate, e.g., by trypsinization using an animal-free serine protease (such as TrypLE™ Select CTS™ available through ThermoFisher Scientific). The cells can be subsequently harvested by standard methods and centrifuged (e.g., 450 G, 5 minutes at room temperature). The supernatant is collected and archived. The cells can then be resuspended in serum-free complete corneal epithelial cell media (such as the one available through ATCC).
Seeding and Growing the Limbal Epithelial Cells on a Suitable Membrane Substrate
[0068] The limbal epithelial cells are then seeded on a suitable membrane substrate. The membrane substrate may be an aminiotic membrane, such as a human amniotic membrane. A suitable commercially available one is AmnioGraft® from BioTissue. Another suitable membrane substrate is a basement membrane substrate. Basement membranes provide an adhesive substrate for cells, and they are linked functionally to the actin cytoskeleton via integrins or other ECM receptors to mediate cell attachment and migration, as well as modulating intracellular signaling pathways.
[0069] Prior to seeding the limbal epithelial cells on a suitable membrane, the membrane can be de-epithelialized by standard means and immobilized inside a transwell insert. The transwell insert can be placed inside a single well of a 6-well plate containing complete serum-free corneal epithelial cell growth media (such as the one available through ATCC). A sufficient number of cells, e.g, approximately 2.5-5×10.sup.4 cells, can then be seeded onto the membrane. One media change can be done around 48 hours after the seeding followed by daily media change until 90-100% confluency is reached. Cell growth can be monitored under the microscope until culture reaches confluence (P1). A sterility test (e.g., BacT) can be performed on the used media at 48 h before end of culture.
Markers
[0070] The methods provided herein the yields epithelial cells with a consistent phenotype and this identity is maintained throughout the manufacturing process. Specifically, cells isolated after enzymatic digestion, at the end of primary culture (P0), and cells that are on the final CALEC product, maintain a consistent phenotype. P0 cells are positive for epithelial cell markers (CD49F, CD49E, CD326, CD318, CD340), negative for hematopoietic lineage-specific markers (CD3, CD14, CD16, CD19, CD20, CD56 and pan-leukocyte marker CD45) as well as endothelial marker (CD31). These cells express CD44 and CD73 but unlike mesenchymal stem cells, limbal cells do not express CD105 or CD13. Cells at the end of the manufacturing process have the same phenotype.
Storage Until Surgical Transplantation
[0071] When confluent, the cells can be counted with a microscope (target: 0.4 to 1×10.sup.6 cells). The cellular graft can be rinsed, e.g., with 0.9% sodium chloride and then transferred to a hypothermic bio-preservation solution (e.g., HypoThermosol® FRS, Bio Life Solutions) and maintained for transport and storage, e.g., at 1-10° C. in a container, until transplantation, which preferably should occur within 24 hours to 48 hours, more preferably within 24 hours. The graft product(s) can be hand-carried, e.g., in an appropriate transport container(s), to the participant location by trained staff members or approved courier. Final culture supernatant can be used for quality control testing (e.g., viability (e.g., LDH assay), sterility (BacT), mycoplasma, endotoxin, and gram staining.
Quality Control
[0072] Various quality control testing can be done at any time throughout the methods described herein. Quality control (QC) testing pre- and post-release are summarized below in Tables 1 and 2. Table 1 represents exemplary requirements for product release (acceptance criteria). Table 2 represents exemplary criteria for post-release.
[0073] Viable cell count can be obtained using standard methods known in the art, such as the Trypan Blue exclusion method.
[0074] Sterility is defined as the complete absence of viable microorganisms capable of developing and multiplying under favorable conditions. According to the pharmacopoeia compendia, the sterility of pharmaceutical products should be confirmed by subjecting a representative sample of the product to sterility testing; the product is considered to be non-sterile when microbial growth is detected during the test (Baird, 2004; Denyer and Baird, 2007; Pinto et al., 2010; Sandie, 2012).
[0075] Sterility testing can be done by any suitable means. For instance, in some embodiments, sterility testing can be performed using the bioMérietvc's BacT/Alert® 3D Microbial Detection System. The BacT/Alert system was found to have a quicker time to detection at the same sensitivity level. Samples are directly inoculated into the BacT culture bottles (AST and NST). The bottles are then loaded into the BacT/Alert® 3D analyzer, and incubated for 14-days at 35° C. If microorganisms are present in bottles, they will produce carbon dioxide as they metabolize substrates in the media. This carbon dioxide changes sensors at the bottom of the bottles from blue-green to yellow. Using this sensor and reflected light, the BacT/Alert monitors the production of carbon dioxide and signals users if it determines bottles to be positive. If, at the end of 14-day incubation, the system does not determine bottles to be positive, it will report them as negative. If the system detects CO.sub.2 production it will report that bottle as positive. If a positive is detected during the 14-day incubation phase, the bottle will be off loaded and a sample sent for identification and sensitivities.
[0076] Viability is measured indirectly by measuring lactate dehydrogenase (LDH) activity released from the cytosol of damaged cells into the supernatant. For instance, this can be done by using a colorimetric assay for the quantification of lactate dehydrogenase (LDH) activity released from the cytosol of damaged cells into the supernatant.
[0077] To verify the identity of isolated limbal epithelial cells, any suitable means known in the art can be employed. For instance, a standard FACS assay with pre-validated markers can be conducted prior to seeding the membrane. A suitable panel of markers include the following antibodies: CD45, CD31, CD13, CD49F, CD340 and a viable cell dye.
[0078] To ensure morphology of the isolated limbal epithelial cells, the cells can be observed using a microscope, such as an inverted microscope. The cells should form a continuous layer of polygonal/cuboidal epithelial cells, covering the area within the O-ring.
[0079] A colony forming efficiency (CFE) assay can be performed as a functional measurement of limbal progenitor cells. Cells at P0 are plated at low density (1-2,00 cells/cm.sup.2) and placed in culture (37° C., 5% CO2, 90% RH). After 10-14 days, colonies are fixed and stained with Rhodamine B. Colonies are scored under an inverted scope and the CFE (%) is expressed as the ratio of the number of colonies counted to the number of inoculated cells and multiplied by 100(%). This assay can serve as part of a potency assay for the initial phase of the clinical trial.
[0080] For the proliferation potential assay, cells at P0 can be plated at 3 different concentrations (125, 250 and 500 cells/well) with 6 replicates/concentration in a 96 well plate in corneal growth media at 37° C., 5% CO.sub.2, 90% RH. After 7 days, proliferation can be measured by enumerating the mean intracellular ATP (iATP)/well on a luminometer. A reference ATP standard and controls are included in the assay. This assay can be performed as part of a potency assay for the isolated limbal epithelial cells.
[0081] Mycoplasma testing can be done through any suitable means known in the art, such as through the use of a Polymerase Chain Reaction kit with primers specific for mycoplasma sequences.
[0082] Endotoxin levels can be determined by suitable means, such as the gel-clot Limulus Amebocyte Lysate (LAL) test method. This method uses a small volume of the final culture supernatant, collected from isolated limbal epithelial cells, mixed with an equal amount of the Limulus Amebocyte Lysate. If endotoxins are present in the sample they will be observed by seeing a clot formation. (The sensitivity of this assay is 0.06 EU/mL.) If the result is below 0.5 EU/mL, it will report that the isolated limbal epithelial cells can be used for the transplant.
[0083] Gram staining methods are known in the art. The preferred result is “No Organism Seen.”
TABLE-US-00001 TABLE 1 Quality Control tests for limbal epithelial cell product Exemplary Acceptance Method to be Criteria for Processing step Test Employed Release Initial Biopsy at Day Sterility BacT/Alert No growth at release 0 Post Wash (Post Sterility BacT/Alert No growth at release enzymatic digestion, pre-culture) End of primary culture Viable Trypan Blue 3-5 × 10.sup.4 cells per (P0) Cell counts exclusion Amniograft for seeding Sterility BacT/Alert No growth at release Supernatant collected Sterility BacT/Alert No growth at release 24-48-h before end of culture (P1) Final culture Viability LDH assay ≤150 U/L supernatant collected Endotoxin LAL ≤0.5 EU/ml Gram-Stain Gram stain No organism seen Sterility BacT/Alert Sample Taken CALEC Final product Cell count Microscopy ≥0.4 × 10.sup.6 cells per (EVOS ®) Amniograft morphology Microscopy Continuous layer of (EVOS ®) polygonal epithelial cells Pre-infusion PCR Sample Taken Final Supernatant
TABLE-US-00002 TABLE 2 Post-release Quality Control tests for CALEC product Processing step Test Method Acceptable Criteria Post- Sterility of Initial BacT/Alert No growth within 14 Release Biopsy at Day 0 days of inoculation Sterility of End of BacT/Alert No growth within 14 primary culture (P0) days of inoculation Sterility of Supernatant BacT/Alert No growth within 14 collected 24/48 hours days of inoculation before end of culture (P1) Sterility of Final BacT/Alert No growth within 14 culture supernatant days of inoculation Mycoplasma Detection PCR No Mycoplasma of Pre-infusion Detected Final Supernatant
Methods of Treating Limbal Stem Cell Deficiency in a Patient
[0084] Provided herein are methods of treating limbal stem cell deficiency in a subject, e.g., a mammalian subject, e.g., a human or non-human veterinary subject. The limbal epithelial cell graft product produced by the methods described above can be transplanted into a subject, e.g., a subject in need thereof. In some embodiments, the subject with a limbal stem cell deficiency has symptoms including blurry vision, a foreign-body sensation, photophobia, tearing, and/or pain. A treatment as described herein can result in an improvement in any one of more of those symptoms, and/or a return to normal vision for that subject.
[0085] For each product, an estimate of the cell dose can be determined in situ by scanning the surface of limbal epithelial cells within the O-ring with an imaging system (such as the EVOS® cell imaging system, Life Technologies/Thermo-Fischer). A number of areas, e.g., three to six, e.g., five areas, of the scan can be counted and averaged. The average count/μm.sup.2 can then be used to calculate a cell dose by multiplying by the surface area of the trephined piece. For most subjects, the transplanted surface will be 1.5 cm.sup.2.
[0086] Standard methods and standard care are employed during the transplantation. For instance, prior to biopsy and/or transplantation, suitable antibiotics and/or anesthetics can be administered. In cases where the subject has one affected and one unaffected eye, both the biopsied (unaffected) eye and operative (affected) eye can be cleaned. The surgery is performed under sterile conditions. Suitable antibiotics and/or pain medications can be employed during or post-surgery.
Kits for Treating Limbal Stem Cell Deficiency in a Patient
[0087] Additionally provided herein are kits that include the necessary reagents needed to accomplish the methods described herein. For instance, provided herein is a kit including a container with a preservation medium suitable for hypothermic bio-preservation for storing a limbal biopsy, an enzyme blend, serum-free complete corneal epithelial cell medium, a suitable membrane substrate, and any other suitable reagents and tools for culturing limbal epithelial cells and for transportation of a CALEC graft.
EXAMPLES
[0088] The invention is further described in the following examples, which do not limit the scope of the invention described in the claims.
Example 1: Generation of a CALEC Graft
[0089] Existing methods and reagents were improved upon to reproducibly and safely yield a transplantable cellular graft within 3 weeks. A 2-stage manufacturing process was validated (
[0090] To develop this robust manufacturing process, starting materials and supplies were carefully selected and qualified. We identified serum-free epithelial cell culture media, GMP-grade enzyme and an FDA-approved membrane as a transplantable scaffold (AmnioGraft®). Every step of the manufacturing process was optimized and standardized to enhance the quality and consistency of the manufactured tissue. In-process quality control testing and final product characterization were also optimized and standardized. CALEC grafts pose distinct challenges, as the final transplantable product cannot be directly sampled for testing. However, during process development we used multiple “destructive” methods to assess the quality of CALEC grafts in terms of cellular composition, cell distribution and morphology, cell viability and cell proliferation.
In Process Characterization of CALEC Manufacturing.
[0091] Flow cytometry assays: To develop the manufacturing procedure, biopsies from cadaveric corneas (National Disease Research Interchange, PA) were processed for limbal epithelial cell isolation. The average viable cell yield per biopsy post-isolation was 5±2×10.sup.4 cells (n=105). From these cells, only a fraction actually generated colonies once they were seeded into culture and progressively covered the well. At the end of the primary culture, cells were harvested, counted and the cellular composition was characterized by flow cytometry. On average, the viable cell count at P0 was 3.8±2.1×10.sup.5 cells. This was sufficient for downstream processing, QC testing and seeding of the AmnioGraft®. Extensive phenotypic characterization by flow cytometry demonstrated P0 cells were positive for epithelial cell markers (CD49F, CD49E, CD326, CD318, CD340), negative for hematopoietic lineage-specific markers (CD3, CD14, CD16, CD19, CD20, CD56 and pan-leukocyte marker CD45) as well as endothelial marker (CD31). These cells express CD44 and CD73 but unlike mesenchymal stem cells, limbal cells do not express CD105 or CD13. From these initial studies we established a basic 6-color panel (5 markers and viability) to monitor the identity of CALEC products at different stages of the processing.
TABLE-US-00003 Lineage-specific marker Hemato- Endo- poietic thelial Mesenchymal Epithelial Markers CD45 CD31 CD13 CD49F CD340 Expression − − − + +
[0092] Using this panel we examined the cellular composition immediately post enzymatic isolation of limbal cells from the biopsy, at the end of primary culture (P0) and the final CALEC product (cells were recovered from the membrane by enzymatic digestion with TrypLE™ Select). These studies confirmed that the limbal cell isolation method yields epithelial cells with a consistent phenotype and this identity is maintained throughout the manufacturing process. P0 cells are representative of cells on the AmnioGraft® and this panel is included as a QC test at P0.
[0093] Proliferation potential assay: We also developed a quantitative assay to evaluate the proliferative potential of limbal epithelial cells by measuring intracellular ATP (iATP). Changes in iATP concentration as a result of mitochondrial activity correlate directly with cell number and proliferation. Cells are harvested at the end of the primary culture (P0). Three different cell doses (125, 250 and 500 cells/well) were plated in 6 replicates in a 96 well plate in corneal growth media and placed at 37° C., 5% CO.sub.2, 90% RH. iATP concentration was measured after 7 days by bioluminescence (Tecan Genios). ATP standards, controls and enumeration reagents were all from Hemogenix®. The results obtained in 8 independent experiments were shown in
[0094] Secondary culture—seeding of the AmnioGraft®: When limbal epithelial cells at P0 (4±1×10.sup.4 cells) were seeded onto the denuded AmnioGraft®, they grew and progressively covered the entire surface available as depicted in
[0095] To determine the optimal cell number for seeding the amniotic membrane, we used confocal microscopy to assess the quality of the surface coverage of the final product. We found that the number of cells used at seeding as well as time in culture were important parameters that define CALEC morphology (
[0096] Other CALEC in situ quality assessments: To assess the quality of the final product we also evaluated in situ proliferation and viability at the end of the process (before formulation for transport). To evaluate proliferation, CALEC constructs were pulsed with the modified thymidine analog, 5-ethynyl-2′-dexyuridine (EdU) for 4 hrs and then processed for analysis (left panels
[0097] Cell counting method for the final CALEC product: For each product, an estimate of the cell dose in each construct was determined in situ by scanning the surface of CALEC within the O-ring with an imaging system (EVOS® cell imaging system, Life Technologies/Thermo-Fischer). 5 independent fields were photographed. On each field, cells were counted manually within a 0.1 mm.sup.2 (100,000 μm.sup.2) area and the average of the 5 counts was calculated. The average count/μm.sup.2 was used to calculate the cell dose in the final CALEC construct by multiplying by the surface area of the trephined piece. For most patients, the transplanted surface will be 1.5 cm.sup.2 (150,000,000 μm.sup.2).
[0098] CALEC surrogate viability assay: Lactate dehydrogenase (LDH) is a well-established marker/indicator of cellular toxicity and lysis. LDH is a cytosolic enzyme that is released when the plasma membrane is damaged. Previous studies have established a good correlation between the quantity of LDH released by cells in the culture supernatant and the percentage of dead cells counted by Trypan Blue staining. To validate the LDH assay for monitoring cultures of limbal epithelial cells we collected supernatants to measure LDH release and also determined % dead cells (and live cells) using a different method. We opted for the LIVE/DEAD® viability assay which is a two-color assay to determine viability of cells in a population based on plasma membrane integrity and esterase activity. This method discriminates live from dead cells by simultaneously staining with green-fluorescent calcein-AM to indicate intracellular esterase activity and red-fluorescent ethidium homodimer-1 to indicate loss of plasma membrane integrity.
[0099] Limbal epithelial cells were isolated and expanded from 4 independent biopsies. P0 cells were harvested and seeded onto (7) 35 mm dishes (2×10.sup.4/dish) in corneal growth media for 5 days. Culture supernatants from the 7 dishes were collected and pooled; this is the 0 h time-point QC sample (or final culture supernatant) for LDH release assay. 1 dish was immediately processed for LIVE/DEAD® staining at 0 h and the other 6 dishes were placed in HypoThermosol® FRS and transferred to hypothermic conditions (2-8° C.). Every 24 h, a dish was taken out of the cold, HypoThermosol® FRS was replaced with corneal growth media and the dish was put in the culture incubator (37° C., 5% CO2, 90% RH) for 24 hrs before culture supernatant was collected for LDH assay (24 h, 48 h, 72 h, 96 h, 120 h and 144 h time points) and cells were processed for LIVE/DEAD® staining. Cell culture supernatants were spun down and cell-free supernatants were stored at −30° C. until the LDH assay was performed.
[0100] Immediately after the supernatant was removed, cells were stained with a combination of calcein-AM (green fluorescence labeling live cells) and ethidium homodimer-1 (red fluorescence labeling dead cells) and analyzed under a fluorescence microscope (Floid® cell imaging station). For each dish, 5 different fields were captured and for each field the % of dead cells was calculated as follow: % Dead Cells=(#dead cells)/(#dead cells+#live cells)*100. An example of 1 field for each time point is shown in
[0101] LDH was measured by a commercial colorimetric assay (Roche Diagnostics) on the CEDEX bio analyzer (Roche Diagnostics). The average LDH value±standard deviation of the 4 experiments was shown in
[0102] In addition to measuring viability, we examined cell metabolic activity measured by glucose consumption and lactate production (CEDEX Bio analyzer, Roche Diagnostics) pre (0 h) and post (24 h, 144 h) hypothermic storage. We used the same supernatants where LDH was measured. Results from a representative experiment are shown in
[0103] The functional assessment of metabolic activity is very sensitive and complements the LDH assay. There is a quantitative correlation between the LDH released in the medium and the percentage of dead cells. We therefor conclude that the LDH assay can be used to monitor cell death and viability of the CALEC product in our manufacturing process. Based on these results, we have established the acceptance criteria for LDH value measured in the final CALEC supernatant at <150 U/ml, which in our correlation studies represents approximately 70% viability. In repeated measurements during process development, LDH values in final CALEC supernatant routinely correspond to a viability >90%.
[0104] CALEC formulation for transport: Identifying the optimal final formulation for storage and transport of CALEC from the manufacturing facility to the hospital operating room was an important step in process development. To address this issue, we plated limbal epithelial cells at P0 and stored them at 4° C. in 3 different media: HypoThermosol® FRS, ATCC corneal epithelial cell media and Optisol (cadaveric cornea storage and transport specialized media). After 24 hours, dishes were removed from cold, the storage media was replaced with fresh corneal media (ATCC) and returned to incubator (37° C., 5% CO.sub.2, 90% RH) for 24 hours before LDH was measured in the supernatants (
[0105] Limbal epithelial cells maintained in hypothermic storage in HypoThermosol® FRS had the lowest LDH value (67.46±11.41, n=3) and lowest % dead cells (7.67±1.54, n=3). Cold storage in either ATCC or Optisol resulted in lower viability.
[0106] Based on experimental data with P0 cells shown in
[0107]
[0108] An excellent biomarker for stability is the ability of the cellular graft to recover full metabolic activity (as measured by glucose consumption and lactate production) when put back in culture. Based on our experience, this is an appropriate functional approach to examine the impact of hypothermic storage on the graft. This is shown in
[0109] The corneal media and HypoThermosol® FRS contain approximately 5 nmol/L and 4 nmol/L of glucose (and no lactate) respectively. Analysis of the final supernatant (0 h) shows that CALEC is metabolically active. As expected from our initial studies aimed at identifying a suitable hypothermic biopreservation solution, CALEC placed in HypoThermosol® FRS for 24 h at temperatures ranging from 2-8° C. are quiet metabolically (very low glucose consumption and lactate production). When placed back at 37° C., 5% CO2, 90% RH in corneal culture media for 24 hrs, limbal epithelial cells on the graft completely recovered their metabolic activity, consuming glucose and producing lactate. These results demonstrate that CALEC constructs are stable when placed in HypoThermosol® FRS for 24 h in the same storage and transport cooler that will be used during the clinical trial. When transferred to HypoThermosol® FRS and hypothermic storage conditions, the graft becomes metabolically quiescent. This is expected and desirable. Most importantly, once the CALEC graft is returned to growth conditions, the cells completely recover their metabolic activity.
[0110] Two important metrics summarize the feasibility and reproducibility of CALEC manufacturing from our in vitro limbal biopsy model. [0111] Cellular yield at P0: the average cellular yield at P0 is 3.8±2.1×105 cells. This is sufficient to seed AmnioGraft® and perform QC testing. Of note, no cells could be grown out of central cornea or conjunctiva biopsies following our standard operating procedures. [0112] Success rate of CALEC manufacturing: we were able to generate a cellular graft with a success rate of 96.2% (n=132 biopsies, in 17±5 days, from n=37 different donors with an age range 14-77 years old.
Example 2: Mock Surgical Transplantation of CALEC Graft
[0113] As shown in
[0114] A schematic overview of the FDA-approved clinical manufacturing process that resulted from the process and product development described above is illustrated in
Example 3: Transplantation of CALEC Graft
Preparation (CALEC)
Limbal Biopsy
[0115] Two days prior to biopsy of the donor eye, all participants are started on a topical fluoroquinolone. Some participants are also started on vancomycin in the eye to be biopsied if the participants are Methicillin-resistant Staphylococcus aureus (MRSA) positive or are considered to be part of high-risk populations (e.g., health care personnel).
Transplantation Two days prior to transplantation, the participant is started on a topical fluoroquinolone (all participants) and potentially vancomycin drops (in participants that are MRSA positive or in high-risk populations, e.g., health care personnel) in the recipient eye.
Administration
CALEC Procedure—Biopsy
[0116] 1. Participant is taken to the preoperative area of the ambulatory surgery center where standard operating procedures (SOP) are employed in preparing the donor eye for the surgery. [0117] 2. Type of anesthesia is decided depending upon the age and overall functioning of the participant. If the procedure is performed under general anesthesia (GA), GA consent is obtained from the participant or guardian. Otherwise, monitored intravenous anesthesia (MIVA) is performed after the consent. [0118] 3. The eye that is to be biopsied is marked as such and the other eye is covered. [0119] 4. Fluoroquinolone and proparacaine drops are administered 3 times prior to the procedure. [0120] 5. Lidocaine 1% gel is administered into the eye and the eye is closed with tape. [0121] 6. The participant is brought to the operating suite and positioned in a supine position under the operating microscope in the manner typical for ophthalmic surgery. [0122] 7. The operative eye is cleaned using 5% Betadine solution per standard surgical protocol. Both the cul-de-sac and the eyelashes are cleaned. [0123] 8. Under sterile conditions, a limbal biopsy of 3 mm-by-3 mm (1 clock hour) is dissected from superior or inferior portion of the eye, at the discretion of the operating surgeon. The actual size of the graft is measured and captured for data collection. [0124] 9. The biopsied material is placed into the container with HypoThermosol® FRS for transfer to the Dana-Farber Cancer Institute. [0125] 10. The biopsied site in the conjunctiva is closed using interrupted 8-0 Vicryl sutures. [0126] 11. Maxitrol or Tobradex ointment or drops is placed onto the eye. [0127] 12. Either a patch or shield is placed over the eye.
CALEC Procedure—Transplantation
[0128] 1. The participant is taken to the preoperative area of the ambulatory surgery center where standard operating procedures (SOP) are employed in preparing the recipient eye for the surgery. [0129] 2. Type of anesthesia is decided depending upon the age and overall functioning of the participant. If the procedure is performed under general anesthesia (GA), GA consent is obtained from the participant or guardian. Otherwise, monitored intravenous anesthesia (MIVA) is performed after the consent. [0130] 3. In cases of MIVA anesthesia, peribulbar block is injected in the operated eye. [0131] 4. The recipient eye that is operated on (i.e., the eye with LSCD) is marked as such and the other eye is covered. [0132] 5. Fluoroquinolone and proparacaine drops are administered 3 times prior to the procedure. [0133] 6. Peribulbar or retrobulbar block with 50:50 mixture of lidocaine and bupivacaine is injected into the recipient eye. [0134] 7. The participant is brought to the operating suite and positioned in a supine position under the operating microscope in the manner typical for ophthalmic surgery. [0135] 8. The operative eye is cleaned using 5% Betadine solution per standard surgical protocol. Both the cul-de-sac and the eyelashes are cleaned. [0136] 9. If excessive ocular surface bleeding is detected, topical epinephrine (1:10,000) is used to constrict the blood vessels and minimize bleeding prior to or during the procedure. A 360-degree conjunctival peritomy is performed per standard surgical procedure. The fibrovascular tissue is dissected from the limbus and the cornea. Hemostasis is achieved by wet-field cautery. [0137] 10. The transwell with CALEC graft inside is removed from the original container and is placed on a sterile silicone platform and rinsed with BSS® Sterile Irrigation Solution. The 14-16 mm (depending on the size of the eye) free-held trephine is used to punch the graft. The transwell with the remnants of the graft is lifted off and sent for quality assurance testing. The trephined CALEC graft on the transwell membrane is lifted with the forceps and transferred to the surgical field where the CALEC graft is peeled from the transwell membrane and centered onto the ocular surface with epithelium side up. CALEC is secured with interrupted 8-0 Vicryl sutures and/or fibrin glue. At the end of the procedure, fluorescein will be used to assess epithelial integrity. Lack of fluorescein uptake in the central cornea indicates that epithelium of the CALEC graft is intact. [0138] 11. Bandage contact lens are placed over the graft. [0139] 12. Subconjunctival injection of Kefzol and Decadron are given. [0140] 13. Maxitrol or Tobradex ointment or drops are placed onto the eye. [0141] 14. Either a patch or shield is placed over the eye.
Example 4: Evaluation of the ‘Sternness’ in CALEC Construct
[0142] The ‘sternness’ of the CALEC graft was evaluated.
[0143] The cell morphology of CALEC construct is shown in
[0144] Representative images of p63, p63α, C/EBPδ, Krt12 immunofluorescent staining are shown in whole-mount (
Other Embodiments
[0145] It is to be understood that while the invention has been described in conjunction with the detailed description thereof, the foregoing description is intended to illustrate and not limit the scope of the invention, which is defined by the scope of the appended claims. Other aspects, advantages, and modifications are within the scope of the following claims.