PRODUCTION OF ADDITIVE FREE HAZELNUT BEVERAGE

Abstract

A beverage preparation method, including the following steps: grinding natural hazelnut kernels and water together in a bladed grinder at room temperature; removing sediments by filtering through a sieve with a mesh size of 0.5 mm to obtain a filtrate; cooking the filtrate in a pressurized cooking vessel at 110-150 C., for 1 second to 20 minutes; removing sediments formed after cooking by a centrifuge to obtain a sediment-free liquid. The beverage preparation method solves the stability problems by a heat treatment under pressure and centrifugation steps without using food additives and by the heat treatment under pressure with sugar addition to the product gives it a special flavour.

Claims

1. A beverage preparation method, comprising the following steps: a. grinding natural hazelnut kernels and water together in a bladed grinder at room temperature; b. removing sediments by filtering through a sieve with a mesh size of 0.5 mm to obtain a filtrate; c. performing a heat treatment to cook the filtrate in a pressurized cooking vessel at 110-150 C., for 1 second to 20 minutes; d. removing sediments formed after cooking by a centrifuge to obtain a sediment-free liquid.

2. The beverage preparation method according to claim 1, wherein the heat treatment in step c is applied at 120 C. for five minutes.

3. The beverage preparation method according to claim 1, further comprising the step of adding glucose or fructose containing substances to the sediment-free liquid obtained in step d to obtain a sugar-containing liquid.

4. The beverage preparation method according to claim 3, wherein the glucose or fructose containing substances are selected from the group consisting of glucose syrup, fructose containing glucose syrup, fructose syrup, and natural products such as honey or molasses.

5. The beverage preparation method according to claim 3, wherein each of the glucose or fructose containing substances is sucrose.

6. The beverage preparation method according to claim 3, further comprising the step of packaging the sugar-containing liquid.

7. The beverage preparation method according to claim 3, wherein the sugar-containing liquid is cooked in the pressurized cooking vessel or in a package at 110-150 C. until desired aroma has formed.

8. The beverage preparation method according to claim 6, wherein the packaged sugar-containing liquid is cooked in a package at 110-150 C. until desired aroma has formed and a pasteurized or sterilized beverage is obtained.

9. The beverage preparation method according to claim 7, further comprising the step of performing an aseptic filling, after cooking the sugar-containing liquid.

10. The beverage preparation method according to claim 7, wherein a self-specific aroma is obtained by treating hazelnut and fructose or glucose in a liquid matrix under heat and pressure.

11. The beverage preparation method according to claim 1, wherein additional water is added in any step.

12. The beverage preparation method according to claim 1, further comprising the step of adding various bioactive substances comprising vitamins or minerals for enrichment purposes.

13. The beverage preparation method according to claim 1, further comprising the step of adding substances comprising vanilla, cocoa, or coffee to obtain a different taste and aroma.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0015] The invention comprises the following steps: [0016] 1) grinding of natural (non-heat treated) hazelnut kernels and water together in a bladed grinder at room temperature, [0017] 2) removing sediments by filtering through a sieve with a mesh size of 0.5 mm, [0018] 3) cooking of filtrate in a pressurized cooking vessel at 110-150 C., preferably at 120 C., for 1 second to 20 minutes and preferably for 5 minutes, [0019] 4) removal of sediments by a centrifuge formed after cooking, [0020] 5) addition of 8-15% glucose or fructose containing substance to the sediment-free liquid. [0021] 6) cooking of sugar containing liquid optionally in the cooking vessel or in the package at 110-150 C. and preferably at 120 C. for 15 minutes until desired aroma has formed, [0022] 7) if necessary, sterilization of the vessel-cooked product, followed by aseptic packaging.

[0023] At the first step hazelnuts have to be natural. The reason for the preference of natural hazelnuts is that, they form more sediment by heat treatment and the final product is more stable; also, the usage of natural hazelnuts enables the perception of specific aroma and taste.

[0024] It is also possible to use roasted hazelnuts to obtain different aroma and taste. It is also possible to use grains, legumes, and other nuts beside hazelnuts to obtain different tastes or modify nutritive value. It is also appropriate to use any different grinder with sufficient crushed power instead of bladed grinder at this step.

[0025] The filtration process in the second step is performed smoothly with a sieve containing holes of 0.5 mm diameter. It is also appropriate to change the sieve diameter or use a centrifuge instead of filtration.

[0026] Cooking in pressurized chamber in the third step enables the non-use of food additives. High temperature and pressure precipitate substances that may disrupt the stability of the hazelnut beverage and inactivate enzymes in hazelnut.

[0027] Thermal treatment (preferably at 120 C. for 15 minutes) would also prevent rancidity resulting from lipase enzyme activity and prevents undesired effects on the product flavour.

[0028] Additives are mandatory when this process is not performed over 100 C. and under pressure, as the stability of the product is disrupted and phase separation is observed.

[0029] In the fourth step, sediments are removed by centrifugation; however, it is also possible to use filtration instead of centrifugation.

[0030] In the fifth step, sucrose is added into the mixture that has been cleared of sediments. Other carbohydrate based sweeteners (glucose syrup, fructose containing glucose syrup, fructose syrup) or different mixtures containing honey or molasses can be used at different ratios at this step to sweeten the mixture.

[0031] Alternative sweeteners (high intensity sweeteners or sugar alcohols) cannot be used alone as an alternative, since the flavour compounds that form under pressure in the presence of mono and disaccharides give the characteristic taste to the beverage. Sugar and hazelnuts interact and special flavour of the drink forms after this process. The intensity of this flavour is adjusted by temperature and time.

[0032] A further sterilization step is not required if a pressurized thermal treatment at 121 C. for 15 minutes is preferred. However, the product will have a shorter shelf-life if it is produced at lower temperatures and in shorter time. Sterilization step is necessary to store the product for a long time at room temperature. The aroma of the product has to be adjusted by taking this further thermal treatment step into account.

[0033] Although it is desired that this product is additive free, the enrichment of this product with bioactive substances such as vitamins and minerals are also within the scope of this patent. It is possible that the sugar is partly replaced by alternative sweeteners to decrease caloric value of this beverage. It is possible to produce additive free hazelnut beverage with different tastes either using alternative sweeteners (high intensity sweeteners or sugar alcohols) or without adding any sweeteners. Although the flavour of such a beverage is different than the flavour of the beverage described in this patent, it is still within the scope of this patent.

[0034] Although this beverage is intended for direct consumption, it can be used as an ingredient for other food products such as liquor, pudding, pastry cream or coffee due to its special aroma. Although the production process is described as batch production, continuous production process can also be used. Although the preferred hazelnut kernel to water ratio is 1:12, this ratio can be more or less than 1:12. Although the use of a single hazelnut variety is preferred at the production, the use of more than one hazelnut variety is also within the scope of this patent. it is possible to add different food (other nuts, grains, legumes, etc.) or aroma substances (cocoa, coffee, vanilla, etc.) to this beverage.

Manner of Industrial Applicability of the Invention

[0035] All food processing equipment that are utilized for industrial application of the invention are available on the market, and the processes described in this patent can easily be transferred to the industry.