Method for sanitizing biomass

20190117804 ยท 2019-04-25

Assignee

Inventors

Cpc classification

International classification

Abstract

A method for sanitizing biomass in which the biomass is fed to a shaft cooler, and the biomass is heated in the shaft cooler by supplying a heated heating medium to the shaft cooler.

Claims

1. A method for sanitizing biomass in which the biomass is fed to a shaft cooler, and the biomass is heated in the shaft cooler by supplying a heated heating medium to the shaft cooler.

2. The method according to claim 1, wherein the biomass is of animal origin and/or vegetable origin.

3. The method according to claim 2, wherein the biomass is selected from at least one of the following materials: Chicken dung, manure or other animal excrements, slaughtering waste, animal cadavers or other animal wastes, food wastes, kitchen wastes or other household garbage components, sawdust or wood shavings, wood chips, wood shredder material or other byproducts or waste from the timber industry and forestry, straw, sunflower shells, olive pits, olive pressing residue, rice husks or other biological residue from agriculture or the food industry, fermentation substrate for biogas plants, or fermentation residue from biogas plants.

4. The method according to one of claim 1, wherein pourable biomass, preferably in solid form, preferably in the form of pellets or other solid granules of small particulate material, is fed to the shaft cooler.

5. The method according to one of claim 1, wherein the biomass in the shaft cooler is heated to a temperature of at least 70 C., and/or wherein the biomass in the shaft cooler is heated over a time span of at least one hour.

6. The method according to one of claim 1, wherein water or thermal oil is used as the heating medium to heat the biomass in the shaft cooler.

7. The method according to one of claim 1, wherein the shaft cooler is arranged entirely or partially in at least one container.

8. The method according to one of claim 1, wherein the shaft cooler is at least partially arranged in at least one individual transportable container that has a container shell, wherein at least one structural element of the shaft container cooler is at least partially a component of the container shell.

9. The method according to one of claim 1, wherein the shaft cooler comprises a plurality of pipe meanders that are arranged parallel at a distance from each other and are offset in height by one half the distance of their horizontal pipe sections so that the material is alternately deflected horizontally in one direction and the other direction by the horizontal pipe sections of the pipe meanders while passing through the shafts of the shaft cooler formed between the pipe meanders.

10. The method according to claim 9, wherein the horizontal pipe sections of each pipe meander are connected to each other by vertical bars.

11. The method according to one of claim 1, wherein the shaft cooler has a discharge floor at the bottom with an adjustable opening cross-section to regulate the fill level of the material within the shafts, and/or a feeding apparatus at the top for evenly distributing material to the various shafts.

Description

BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWING

[0030] The invention is explained in greater detail below based on included drawings of an exemplary embodiment. In the drawings:

[0031] FIG. 1 shows a first vertical section of a shaft cooler;

[0032] FIG. 2 shows a second vertical section of the shaft cooler;

[0033] FIG. 3 shows a side view of the pipe meanders of the shaft cooler;

[0034] FIG. 4 shows a front view of a pipe meander of the shaft cooler;

[0035] FIG. 5 shows a front view of another pipe meander of the shaft cooler;

[0036] FIG. 6 shows an overview drawing of a shaft cooler (outside view);

[0037] FIG. 7 shows an overview drawing of a shaft cooler (inside view).

DETAILED DESCRIPTION OF THE INVENTION

[0038] The configuration and functioning of the shaft cooler 12 will be explained with reference to FIGS. 1 to 7.

[0039] Pellets 110, granules or other pourable material consisting of biomass (hereinafter simply termed pellets) are introduced through the filling opening 100 in a cover wall 412 of a box-shaped cooler housing 410 and distributed with a drag chain conveyor 200 arranged below the cover wall over parallel vertical shafts 300 within four side walls 411 of the cooler housing 410. A movable slotted floor 350 below the shafts 300 remains closed until the shafts 300 are full. Heating medium 450 is guided through the heat exchanger body 400, and it supplies the pellets 110 with thermal energy. The pellets 110 are thereby heated to 70 C., for example.

[0040] The pellets 110 continuously and evenly slide downward in the shafts 300, wherein their speed is regulated by the gap size in the slotted floor 350. The speed is adjusted so that the dwell time of the pellets 110 in the shafts 300 is one hour.

[0041] After passing through the slotted floor 350, the heated pellets 110 are supplied by a discharge funnel 720 to a discharge screw 500 and are discharged therefrom. The discharge funnel 720 borders the bottom of the cooler housing 410. The openings 600 in the cover wall 412 serve to release the vapors and residual steam from the hot pellets 110. Furthermore, an inspection flap 416 is in the cover wall 412.

[0042] The design of the heat exchanger bodies 400 is shown in FIGS. 1 to 5.

[0043] The heat exchanger bodies 400 are designed as connected serpentine pipe systems. The heat exchanger bodies 400 have parallel, horizontal pipe sections 401 that are connected at the ends by pipe elbows 402 with which they form pipe meanders 403. Furthermore, they have vertical bars 404 between adjacent horizontal pipe sections 401.

[0044] Two groups 405, 406 of heat exchanger bodies 400 are installed, wherein the horizontal pipe sections 401 of the heat exchanger bodies 400 of different groups 405, 406 are offset from each other by one half of distance D between two adjacent, horizontal pipe sections 401 of a heat exchanger body 400. This causes a sideways movement of the pellets 110 in the shaft 300 and an enlargement of the contact surface. At the same time, there is a proportionate circulation of the pellets 110 in the shaft 300 which improves the evenness of the heating.

[0045] Each pipe meander 403 terminates at the bottom in a bottom manifold 440 and at the top in a top manifold 441. The bottom manifold 440 has a bottom opening 442 in a side wall 411 of the shaft cooler 12 which serves as a cooling medium inlet. The top manifold 441 has a top opening 443 at a top end in a side wall 411 of the shaft cooler 12 which serves as a cooling medium outlet. The heating medium 450 enters through the bottom opening 442 into the shaft cooler 12 and leaves therefrom through the top opening 443.

[0046] The shaft cooler is entirely accommodated in a horizontally or vertically aligned container.

[0047] FIGS. 6 and 7 show a vertically oriented container 700 which contains a complete shaft cooler 712. The side walls 411 and the cover wall 412 of the cooler housing 410 are simultaneously outer walls of the container 700. The side walls 411 preferably extend to the bottom end of the container 700. The container 700 preferably has a floor wall 413 at the bottom. Preferably, the container 700 has a frame 414, and the side walls 411, cover wall 412 and floor wall 413 are each held by the edges in openings 417 between frame parts 415 of the frame 414 to form an at least partially closed frame. Due to the integral construction of the walls 411, 412 and frame parts 415 of the cooler housing 410 and the container 700, bearing structural elements of the container 700 are simultaneously components of the shaft cooler 12 which saves materials and weight.

[0048] According to FIGS. 1, 6 and 7, control cabinets 730, 740 are arranged in the spaces within the container 700 on both sides of a discharge funnel 720 that supplies the heated pellets to the discharge screw 500. Interfaces 750 for energy and data are located on the control cabinets 730 and 740. At that location, the walls of the container 700 preferably have further inspection flaps or inspection openings 731, 741.

REFERENCE NUMBER LIST

[0049] 12 Cooler [0050] 110 Pellets [0051] 200 Drag chain conveyor [0052] 300 Shaft [0053] 350 Slotted floor [0054] 400 Heat exchanger body [0055] 401 Horizontal pipe section [0056] 402 Pipe elbow [0057] 403 Pipe meander [0058] 404 Vertical bar [0059] 405 Group [0060] 406 Group [0061] 410 Cooler housing [0062] 411 Side wall [0063] 412 Cover wall [0064] 413 Floor wall [0065] 414 Frame [0066] 415 Frame part [0067] 416 Inspection flap [0068] 417 Opening [0069] 440 Bottom manifold [0070] 441 Top manifold [0071] 442 Bottom opening [0072] 443 Top opening [0073] 450 Heating medium [0074] 500 Discharge screw [0075] 600 Opening [0076] 700 Container [0077] 712 Shaft cooler [0078] 720 Discharge funnel [0079] 730 Control cabinet [0080] 731 Inspection opening [0081] 740 Control cabinet [0082] 741 Inspection opening [0083] 750 Interface for energy and data