Door Operator Having Lock Mechanism
20190119983 ยท 2019-04-25
Inventors
Cpc classification
E06B9/80
FIXED CONSTRUCTIONS
E06B9/74
FIXED CONSTRUCTIONS
F16D51/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D65/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
E06B9/80
FIXED CONSTRUCTIONS
E06B9/74
FIXED CONSTRUCTIONS
F16D65/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A door operator comprises a rotary shaft, a chain disk for rotating the rotary shaft, and a locking mechanism for locking the rotary shaft. The locking mechanism comprises a bidirectional rotary block, a plurality of push pins and anti-rotation posts. When the chain disk rotates, the push pins urge the bidirectional rotary block to rotate the rotary shaft, and when the rotary shaft rotates, the of anti-rotation posts lock the bidirectional rotary block, and preclude the rotary shaft from rotating.
Claims
1. A door operator comprising a chain disk, a rotary shaft, and a locking mechanism, the chain disk being adapted to rotate the rotary shaft, and the locking mechanism being adapted to lock the rotary shaft, the locking mechanism comprising: an end disc having an axial hole at a center of the end disc, and a positioning ring at one end face thereof for surrounding the axial hole, the other end face of the end disk being connected to the chain disk; a hollow outer ring portion having one end positioned in the positioning ring of the end disk, thereby defining a central receiving portion within the outer ring portion, wherein the rotary shaft having one end pivoted in the axial hole and one other end extends beyond the central receiving portion; a bidirectional rotary block accommodated in the central receiving portion and fixedly connected to the rotary shaft, wherein the bidirectional rotary block comprises a plurality of axial slots and a plurality of radial arc faces, each axial slot and each radial arc ace are arranged in an alternate fashion, one side of each radial arc face intersects with one side of each axial slot adjacent thereto to form a latching angle which is spaced from an inner wall of the outer ring portion by a first distance, a midpoint of each radial arc face is spaced from the inner wall of the outer ring portion by a second distance, and each radial arc face has a radius greater than a radius of the inner wall of the outer ring portion; a plurality of push pins equidistantly spaced from each other being axially arranged along an inner circumference of the central receiving portion to correspond to the plurality of the axial slots, wherein each of the plurality of push pins has one end secured on the end disk; each axial slot is spaced from the inner wall of the outer ring portion by a third distance, and each push pin has a diameter greater than the first distance and less than the third distance, so that each push pin is slidable on each axial slot and can be locked at the latching angle, and wherein both side edges of each axial slot comprises a fillet each, and each fillet has a radius that is the same as that of the pushing pin; a plurality of anti-rotation posts arranged in pairs of two, each anti-rotation post has a diameter greater than the first distance and less than the second distance, each pair of the anti-rotation posts is provided on respective radial arc face, a spring is arranged between two anti-rotation posts of each pair to provide a potential energy to the anti-rotation posts so that the posts are slidably moved constantly in the direction of the latching angle; and a cover plate arranged to rotatably cover the other end of the outer ring portion, and securely connected to the other end of the plurality of push pins by means of a fastener; wherein, when an external force is applied to rotate the chain disk, the plurality of push pins urge the bidirectional rotary block to rotate the rotary shaft, but when the rotary shaft rotates, the plurality of anti-rotation posts lock the bidirectional rotary block, so as to preclude the rotary shaft from rotating.
2. The door operator according to claim 1, further comprising an outer cover, an output wheel, and a substrate, wherein the outer cover is disposed outside the locking mechanism and having a central shaft hole, one end of the rotary shaft is pivotally disposed at the central shaft hole, and extends through the central shaft hole to connect with the output wheel; and the substrate is connected to the outer cover and the outer ring portion by means of the fastener.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
[0048]
[0049]
[0050]
DETAILED DESCRIPTION OF THE INVENTION
[0051] Referring to
[0052] As shown in
[0053] Referring to
[0054] A pair of anti-rotation posts 25 is arranged in between the radial arc face 242 and the inner wall of the corresponding outer ring portion 22. Each anti-rotation post has a diameter r2 greater than the first distance d1 and less than the second distance d2. A spring 26 is disposed between the pair of anti-rotation posts 25 to provide potential energy to the posts so that the posts tend to slidably move constantly in the direction towards the first direction d1. The cover plate 27 covers the other end of the outer ring portion 22, and is securely connected to the other end of the plurality of push pins 23 by means of a fastener. In addition, the other end of the rotary shaft 11 is rotatably pivoted in the central axial hole of the cover plate 27.
[0055] Referring again to
[0056] When the chain 301 is pulled, the chain disk 30 is driven to rotate, and the end plate 21 rotates accordingly. Each of the plurality of push pins 23 that rotates along with the end plate 21 will push the corresponding anti-rotation post 25 in the direction of rotation away from the latching angle a. As the push pin 23 urges against the latching angle a, the bidirectional rotary block 24 is moved to rotate along with the rotary shaft 11 (as shown in
[0057]
[0058] Please refer to
[0059] The bidirectional rotary block 24 comprises a plurality of axial slots 241 and a plurality of radial arc faces 242, wherein the axial slots 241 are arranged in an alternate fashion with the radial arc faces 242. Each radial arc face 242 has a radius R1 greater than a radius R2 of the inner wall of the outer ring portion 22. Therefore, a latching angle a is formed between two end points of each radial arc face 242 and the corresponding end point of an adjacent axial slot 241. The latching angle a is spaced from the inner wall of the outer ring portion 22 by a first distance d1, and a midpoint of the radial arc 242 is spaced from the inner wall of the outer ring portion 22 by a second distance d2. As the radius of the radial arc face 242 is larger than the radius of the inner wall of the outer ring portion 22, the distance between the radial arc face 242 and the inner wall of the outer ring portion 22 gradually diminishes from the second distance d2 toward the first distance d1. Each axial slot 241 is spaced from the inner wall of the outer ring portion 22 by a third distance d3 where the axial slot 241 corresponds to the push pin 23. The push pin 23 has a diameter r1 greater than the first distance d1 but less than the third distance d3, so that the push pin 23 is slidable on each axial slot 241 and can be locked at the latching angle a. Preferably, two adjacent side edges of the axial slot 241 comprises a fillet which has a radius r that is the same as the radius r1 of the push pin 23 so as to guide the push pin 23 towards the latches angle a (see
[0060] Further, a pair of anti-rotation posts 25 is arranged in between the radial arc face 242 and the inner wall of the corresponding outer ring portion 22. Each anti-rotation post has a diameter r2 greater than the first distance d1 and less than the second distance d2 (
[0061] Referring to
[0062] Further, one end of the drive shaft 11a is fixedly connected with a drive disk 111. The second end of the rotary shaft 11 is axially slidably pivoted in the drive disk 111. The electromagnetic brake mechanism 40 comprises an electromagnetic generator 41, a brake disk 42, and a spring member 43. The shaft hub 1d is arranged to surround the outer periphery of the electromagnetic generator 41, and is fastened to the first partition plate 1c. The brake disk 42 is axially slidably disposed on the rotary shaft 11 between the drive disk 111 and the electromagnetic generator 41. A portion of the rotary shaft 11 extends axially through the center of the brake disk 42 from the side of the brake disk opposite to the drive disk 111. The spring member 43 is disposed between the shaft hub 1d and the electromagnetic generator 41. One end of the spring member 43 urges against the drive disk 111, and the other end push against the brake disk 42 to urge on the drive disk 111. When the power is supplied to the electromagnetic generator 41, a magnetic force is generated to resist the spring member 43, and when the brake disk 42 is retracted, the drive shaft 11a is released.
[0063] The electrical door operator further comprises a brake release mechanism 44 which is arranged between the locking mechanism 20 and the electromagnetic brake mechanism 40 and surrounds the rotary shaft 11. The brake release mechanism 44 comprises a stationary cam member 441 fixedly connected to the first partition plate 1c, a movable cam member 442 rotatably connected to the rotary shaft 11, and a release lever 443. On the end faces of the movable cam member 442 and the stationary cam member 441 that oppose each other, matching cam faces are provided to abut each other. The release lever 443 has one end connected to the movable cam member 442, and the other end extends beyond the housing 1a of the door operator 1. When the release lever 443 is actuated, the cam action will cause the rotary shaft 11 to move axially forward or backward, to thereby engage the brake disk 42 with the drive disk 111, or disengage the brake disk 42 from the drive disk 111.
[0064]
[0065]
[0066] In short, when the motor 10 stops rotating, the preload force of the rolling door reverses the motion of the drive shaft 11a, and in turn reverses the motions of the rotary shaft 11 and bidirectional rotary block 24. The anti-rotation posts 25 in reverse direction slide toward the latching angle a due to the elastic force of the spring 26, thus lock the bidirectional rotary block 24 from rotating. Thus, the rotary shaft 11 can not rotate freely, and the rolling door stops dropping.
[0067] On the other hand, if it is desired to close the door in case of power failure, one can actuate the release lever 443 of the braking release mechanism 44 to rotate the movable cam member 442, and actuate the rotary shaft 11 to retract axially. The brake disc 42 then disengages from the drive disk 111, and the rotary shaft 11 disengages from the drive shaft 11a. The rolling door will then drop by its own weight to close the door. In case it is desired to open the door, one can actuate the release lever 443 to act in the reverse direction so that the rotary shaft 11 moves axially forward. As such, the brake disk 42 will abut on the drive plate 111, and the rotary shaft 11 is connected to the drive shaft 11a. Then the force output shaft 32 is rotated by means of the chain disk 30a or crank 30b. The speed is reduced by the pivot shaft 34 and the gear set 35 before driving the external gear 272 to rotate the cover plate 27. The plurality of push pins 23 that rotate along with the cover plate 27 push the anti-rotation posts 25 in the rotation direction away from the latching angle a. The push pins 23 abut the latching angle a and push the bidirectional rotary block 24 to rotate, thereby actuate the rotary shaft 11 and the drive shaft 11a to rotate. The rolling door is then rolled up or dropped down by the output wheel 12.
[0068] To the contrary, when the chain disk 30a or crank 30b stops turning, the weight of the rolling door drives the drive shaft 11a reverses its motion, and in turn reverses the motions of the rotary shaft 11 and bidirectional rotary block 24. The anti-rotation posts 25 in reverse direction slide toward the latching angle a due to the elastic force of the spring 26, thus lock the bidirectional rotary block 24 from rotating. Thus, the rotary shaft 11 can not rotate freely, and the rolling door stops dropping.
[0069]
[0070] As shown, a driven disk 113 is hung on the plurality of guide pins 1121 located on the drive disk 111, so as to be slidable relative to the drive disk 111. Each of the guide pins 1121 is provided with a restoring spring 1122 in order to maintain a gap between the drive disk 111 and the driven disk 113. The brake disk 42 is located in between the disk drive 111 and the driven disk 113. The electromagnetic generator 41 further includes a driving disk 411, which is axially and slidably mounted on the rotary shaft 11 and is located between the electromagnetic generator 41 and the driven disk 113, same as the brake disk 42 does. Moreover, linings B are provided on the side surface of the drive disk 111 facing the brake disk 42, the side surface of the brake disk 42 facing the driven disk 113, and the side surface of the driving disk 411 facing the driven disk 113.
[0071] Accordingly, when the motor 10 is not rotating, the spring members 43 press against the driving disk 411 and the brake disk 42 to abut the driven disk 113 and the drive disk 111 so as to connect each other in a stacking fashion, and the end faces of the components frictionally contact each other by means of the linings B. As mentioned above, the weight of the rolling door 11a is transmitted to the lock mechanism 20 through the drive shaft 11a and the rotary shaft 11, to thereby brake the drive shaft 11a from rotating. However, when the motor 10 rotates, the electromagnetic generator 41 is excited to attract the drive disk 411, so that the drive disk 411 and the brake disk 42 are actuated to disengage from the driven disk 113 and the drive disk 111, thereby releasing the drive shaft 11a. The application and operation of the electric door operator 1 of the present embodiment are similar to those of the above door operator 1, and so the descriptions in relation thereto are omitted.
[0072] Although various exemplary embodiments have been shown and described, the invention is not limited to the embodiments shown. Therefore, the scope of the invention is intended to be limited solely by the scope of the claims that follow.