Binding Structure and Mounting Device
20220389714 · 2022-12-08
Inventors
Cpc classification
E04C5/167
FIXED CONSTRUCTIONS
B25B25/00
PERFORMING OPERATIONS; TRANSPORTING
E04C5/0604
FIXED CONSTRUCTIONS
F16B7/0493
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
E04C5/16
FIXED CONSTRUCTIONS
B25B25/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A binding structure for attaching two structures to each other, said binding structure comprising an elongated body portion having a first end portion and a second end portion. A head portion is provided in the first end portion and in the second end portion, wherein said head portion protrudes radially from (at least a portion of) the body portion.
Claims
1. A binding structure assembly comprising: a plurality of binding structures configured for attaching two structures to each other, said plurality of binding structures constructed as a one-piece body having a sheet-like structure, wherein each binding structure comprises an elongated body portion having a first end portion and a second end portion with head portions provided on each of the first end portion and the second end portion; wherein said head portions are identical to one another and protrude radially from the elongated body portion.
2. The binding structure assembly according to claim 1, wherein the binding structures are made by a stamping, punching or cutting process.
3. The binding structure assembly according to claim 1, wherein the binding structures comprise an intermediate structure provided between the first end portion and the second end portion, wherein a width of a portion of the intermediate structure is smaller than a width of the head portions.
4. The binding structure assembly according to claim 1, wherein the elongated body portion comprises a uniform cross section.
5. The binding structure assembly according to claim 1, wherein the elongated body portion is provided with a narrow portion having a smaller width than a remaining part of the elongated body portion.
6. The binding structure assembly according to claim 1, wherein the binding structures are made of metal.
7. The binding structure assembly according to claim 1, wherein the binding structures are made of heat-treated steel.
8. The binding structure assembly according to claim 1, wherein the binding structures have the same geometry and length as one another and are provided next to each other.
9. The binding structure assembly according to claim 8, wherein the binding structures in the binding structure assembly are arranged such that: a) longitudinal axes of the binding structures extend parallel to each other; and b) the head portions of adjacent binding structures extend along a line that is angled with an angle different from 90 degrees relative to the longitudinal axes of the binding structures.
10. The binding structure assembly according to claim 8, wherein a micro joint is provided between adjacent head portions.
11. The binding structure assembly according to claim 9, wherein a micro joint is provided between adjacent head portions.
12. A mounting device for tying together a binding structure of a binding structure assembly, the mounting device comprising: a gripping portion configured to receive and hold the head portions of the binding structures; and a rotation member configured to rotate the gripping portion; wherein, upon movement of the rotation member along a longitudinal axis of the mounting device, the gripping portion is configured to be automatically arranged in: a) a closed configuration, in which the gripping portion maintains the binding structure; and b) an open configuration, in which the gripping portion releases the binding structure; wherein the open configuration is achieved upon further displacing the rotation member along the longitudinal axis of the mounting device when the mounting device has initially been arranged in the closed configuration.
13. The mounting device according to claim 12, wherein the gripping portion comprises: a first base portion rotatably attached to a joint member by means of a first shaft and a second base portion rotatably attached to the joint member by means of a second shaft, wherein the first shaft and the second shaft extend parallel to each other.
14. The mounting device according to claim 13, wherein a spring extends between the first base portion and the second base portion.
15. The mounting device according to claim 13, wherein each of the first base portion and the second base portion comprises a receiving opening configured to simultaneously receive: a part of a first head portion of the binding structure; and a part of a second head portion of the binding structure, wherein the receiving opening is equipped with: a first recess configured to receive and maintain said part of the first head portion of the binding structure in a fixed position of the base portion; and a second recess configured to receive and maintain said part of the second head portion of the binding structure in a fixed position of the base portion.
16. The mounting device according to claim 14, wherein each of the first base portion and the second base portion comprises a receiving opening configured to simultaneously receive: a part of a first head portion of the binding structure; and a part of a second head portion of the binding structure, wherein the receiving opening is equipped with: a first recess configured to receive and maintain said part of the first head portion of the binding structure in a fixed position of the base portion and a second recess configured to receive and maintain said part of the second head portion of the binding structure in a fixed position of the base portion.
17. A method for binding together two ends of a binding structure using a mounting device, the method comprising: organizing a first head portion and a second head portion of the binding structure around two or more structures to be tied together; placing the first head portion and the second head portion in a gripping portion of the mounting device; and rotating the gripping portion along a longitudinal axis of a rotating member of the mounting device.
18. The method of claim 17, wherein the step of rotating continues until the first head portion and the second head portion are automatically released from the gripping portion.
19. The method of claim 17 further comprising breaking at least one micro joint between the binding structure and a neighboring binding structure in a binding structure assembly.
20. The method of claim 17 further comprising: stamping, punching, or cutting the binding structure from a metal blank; and leaving at least one micro joint between the binding structure and a neighboring binding structure.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0080] The invention will become more fully understood from the detailed description given herein below. The accompanying drawings are given by way of illustration only, and thus, they are not limitative of the present invention. In the accompanying drawings:
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DETAILED DESCRIPTION
[0117] Referring now in detail to the drawings for the purpose of illustrating preferred embodiments of the present invention.
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[0119] The head portion 10 has a conical geometry. In an embodiment, the cross-sectional area of the head portion 10 is circular. In another embodiment, the cross-sectional area of the head portion 10 is rectangular (e.g. square). In a further embodiment, the cross-sectional area of the head portion 10 is oval.
[0120] By having a head portion 10 that protrudes from the body portion 4, it is possible to hold the binding structure 2 using the head portion 10.
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[0122] The head portion 10 has a rectangular cross-sectional area. The narrow portion 16 is provided between two adjacent portions having the same width D.sub.3.
[0123] The head portion 10 protruding from the body portion 4 enables the head portion 10 to be used to fix the binding structure 2 to (e.g. a receiving structure of) a tool.
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[0125] The width D.sub.3 of the head portion 10 is approximately twice as large as the width D.sub.2 of the body portion 4. The first head portion 10 is arranged at the first end portion 6 of the binding structure 2.
[0126] In an embodiment, the head portion 10 has a rectangular cross-sectional area. In another embodiment, the head portion 10 has a circular or oval cross-sectional area.
[0127] The protruding portion of the head portion 10 can be used to fix the binding structure 2 to (e.g. a receiving structure of) a tool. Hereby, the use of a hand to hold the binding structure 2 can be eliminated.
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[0129] The first head portion 10 is arranged at the first end portion 6 of the binding structure 2. The second head portion (which is not shown) is arranged at a second end portion (not shown) provided at the opposite end than the first end portion 6 of the binding structure 2.
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[0134] This prior art way of attaching the structures 36, 38, 40 to each other is time consuming and requires two free hands. Accordingly, it would be desirable to have an alternative to this way of locking structures to each other.
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[0136] Neighboring binding structures 2, 2′ are attached to each other by means of at least one micro joint 18, 18′, such as the ones shown in
[0137] The head portions 10, 10′ protrude from the elongated body and hereby provide an attachment portion suitable for being used to maintain the binding structures 2, 2′ in a mounting device, such as the one shown in
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[0139] In the first end portion 6 of the binding structure 2, a first, basically box-shaped head portion 10 is provided. The head portion 10 protrudes along a first lateral axis Z of the binding structure 2 and protrudes from the body portion 4. A micro joint 18 extends along a second lateral axis Y of the binding structure 2 and protrudes from the head portion 10.
[0140] At the second (opposite) end portion 8 of the binding structure 2, a second, basically box-shaped head portion 10′ is provided. The head portion 10′ protrudes along a first lateral axis Z of the binding structure 2 and protrudes from the body portion 4. A micro joint 18′ extends along a second lateral axis Y of the binding structure 2 and protrudes from the head portion 10. The body portion 4 has a uniform cross section (rectangular).
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[0142] Every binding structure 2, 2′ comprises a straight elongated body portion that extends between a first head portion 10 and a second head portion 10′ of the binding structure 2, 2′.
[0143] Neighboring binding structures 2, 2′ are attached to each other in the first end portion by means of a first micro joint 18 and in the second (opposite) end portion by means of a second micro joint 18′.
[0144] The micro joints 18, 18′ are provided at the head portions 10, 10′ of the binding structures 2, 2′ and protrude therefrom. Therefore, adjacent binding structures 2, 2′ can be detached from each other by providing a force that pulls the binding structures 2, 2′ away from each other.
[0145] The head portions 10, 10′ constitute attachment portions that are suitable for being used to maintain the binding structures 2, 2′ in a mounting device, such as the one shown in
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[0147] On the other hand, the thickness of the micro joint 18′ should be selected so that adjacent binding structures 2, 2′ can be pulled away from each other during use of the binding structure assembly.
[0148] In an embodiment, the thickness of the micro joint 18′ is 0.001-2.0 mm. In another embodiment, the thickness of the micro joint 18′ is 0.002-1.0 mm. In a further embodiment, the thickness of the micro joint 18′ is 0.004-0.8 mm.
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[0153] In an embodiment, the angle α is in the range 92-150 degrees. In the embodiment of
[0154] It can be seen that a joint structure 56 is provided between adjacent head portions 10, 10′ of the binding structures 2, 2′. The joint structure 56 may be a mechanical structure that is attached to and extends between the adjacent head portions 10, 10′. In an embodiment, the joint structures 56 may be glue arranged between adjacent head portions 10, 10′ to keep the adjacent head portions 10, 10′ attached to each other.
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[0156] The manufacturing process comprises a second step, in which the binding structure 2 is deformed under mechanical forces F.sub.1, F.sub.2 provided toward the end portions of the binding structure 2. This step (a mechanical processing) is carried out by using deformation tools 58, 58′ arranged and configured to provide the said forces F.sub.1, F.sub.2 and hereby deform the end portions of the binding structure 2. This deformation process leads to the formation of a first head portion 10 and a second head portion 10′.
[0157] The manufacturing process comprises a third step, in which the binding structures 2, 2′ are combined into a binding structure assembly 12. This may be done by using a joining agent. It can be seen that a joint structure 56 is provided between adjacent head portions 10, 10′ of the binding structures 2, 2′. The joint structure 56 may be a mechanical structure that is attached to and extends between the adjacent head portions 10, 10′.
[0158] In an embodiment, the joining agent is glue. In another embodiment, the joining agent is paper-based. In a further embodiment, the joining agent is plastic-based such as hot melt.
[0159] In an embodiment, the joining agent is based on mechanical attachment, e.g. such as the micro joints 18, 18′ illustrated in
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[0161] The mounting device 20 comprises a base portion 22 provided at the distal end of the mounting device 20. The base portion 22 is equipped with a receiving opening 24 that is configured to receive and hold the head portion 10 of the binding structure 2.
[0162] The mounting device 20 comprises a twisted portion 26 extending between the base portion 22 and an end structure 28 provided at the opposite end of the mounting device 20. The mounting device 20 is configured to be displaced along a guide structure of an additional tool (e.g. an electrical tool) adapted to rotate the mounting device 20 upon displacing the mounting device 20 along its longitudinal axis X′.
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[0169] Each base portion 22 comprises two cavities 54 extending parallel to each other and being provided above the receiving openings 24. Each of the cavities is configured to receive a spring 62.
[0170] Each base portion 22, 22′ comprises a through-going bore 84, 84′ that is configured to receive a corresponding shaft 60 so that the base portion 22, 22′ can be rotatably mounted. Each base portion 22, 22′ is configured to be displaced along a guide structure of an additional tool shown in and explained with reference to
[0171] Upon rotation of the base portions 22, 22′ along the longitudinal axis of the binding structure 2, a force that will cause the base portions 22, 22′ to open is gradually built up. The springs 62, however, will provide a force that rotates the base portions 22, 22′ towards each other. Once the base portions 22, 22′ have been rotated to a certain level, the force that causes the base portions 22, 22′ to open exceeds the force that closes the base portions 22, 22′. Accordingly, upon rotation of the base portions 22, 22′, the base portions 22, 22′ will eventually be released as shown in
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[0174] Each binding structure 2 is provided with two parallel punching lines 48, 48′ (indicated by dotted lines) and parallel bending lines 52, 52′. The side portions 50, 50′ of the elongated body portion of each binding structure are configured to be bent along its corresponding bending line 52, 52′. Accordingly, almost the entire metal sheet 46 is used (almost no metal is wasted during the manufacturing process). A cross section line A is indicated.
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[0183] The mounting device 20 comprises a profiled member 72 surrounding the helical structure 74 and having a profile that matches the geometry of the cross-sectional profile of the helical structure 74. Accordingly, when the profiled member 72 is pulled along the longitudinal axis of the mounting device 20, the helical structure 74 will be rotated due to the retraction of the profiled member 72.
[0184] The helical structure 74 is attached to a guide structure 70 that is attached to a joint member 64. The joint member 64 is attached to the base portions 22, 22′. A metal plate 66 and a resilient member formed as a rubber plate 68 are sandwiched between the guide structure 70 and the joint member 64.
[0185] The mounting device 20 comprises a pull structure 94 attached to the profiled member 72 and arranged and configured to translate the profiled member 72 along the length of the mounting device 20. Accordingly, when the pull structure 94 and the profiled member 72 are displaced along the length of the mounting device 20, the helical structure 74 will be rotated and thus the base portions 22, 22′ will be rotated with the same rotational velocity ω as the helical structure 74. Thus, the mounting device 20 can easily mount binding structures 2 according to the invention and release the binding structure 2 when mounted. The surrounding spring 76 will return the pull structure 94 to its starting position (the one shown in
[0186] In
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[0189] A spring 62 extends between the base portions 22, 22′ and provides an outwardly directed force F.sub.3 that induces: [0190] 1) a torque τ.sub.1 that creates an anticlockwise rotation of the first base portion 22 and [0191] 2) a torque τ.sub.2 that creates a clockwise rotation of the second base portion 22′. Accordingly, the spring 62 provides a force F.sub.3 that closes the base portions 22, 22′.
[0192] During use of the mounting device, a binding structure is received and held inside the receiving openings 24 of the base portions 22, 22′. During rotation of the binding structure along the longitudinal axis Y of the mounting device, the binding structure will gradually provide a force F.sub.4 of increasing size. This force F.sub.4 will induce: [0193] 3) a torque τ.sub.3 that creates a clockwise rotation of the first base portion 22 and [0194] 4) a torque τ.sub.4 that creates an anticlockwise rotation of the second base portion 22′.
[0195] Accordingly, the rotation of the binding structure will eventually cause the opening of the base portions 22, 22′ so that the outlet 92 is wide enough to release the head portions of the binding structure.
[0196] When pulling the binding structure along the longitudinal axis Y of the mounting device, the head portion of the binding structure will provide a tractive force F.sub.Traction towards the contact surfaces 98, 98′ indicated in
LIST OF REFERENCE NUMERALS
[0197] 2, 2′ Binding structure [0198] 4 Elongated body portion [0199] 6 First end portion [0200] 8 Second end portion [0201] 10, 10′, 10′″ Head portion [0202] 12 Binding structure assembly [0203] 14 Intermediate structure [0204] 16 Narrow portion [0205] 18, 18′ Micro joint [0206] 20 Mounting device [0207] 21, 21′ Bracket structure [0208] 22 Base portion [0209] 24 Receiving opening [0210] 26 Twisted portion [0211] 28 End structure [0212] 30 Hand [0213] 32 Tool (pliers) [0214] 34 Wire [0215] 36 Rebar [0216] 38 Rebar [0217] 40 Rebar [0218] 42, 42′ Bent portion [0219] 44 Body portion [0220] 46 Sheet [0221] 48, 48′ Punching line [0222] 50, 50′ Side portion [0223] 52, 52′ Bending line [0224] 54 Cavity for springs [0225] 56 Joint structure [0226] 58, 58′ Deformation tool [0227] 60, 60′ Shaft [0228] 62 Spring [0229] 64 Joint member [0230] 66 Metal plate [0231] 68 Resilient member (e.g. rubber plate) [0232] 70 Guide structure [0233] 72 Profiled member [0234] 74 Helical structure [0235] 76 Surrounding spring [0236] 78 Bearing housing [0237] 80 Bearing [0238] 82 Stag [0239] 84, 84 Through bore [0240] 88 Slotted portion [0241] 90 Through bore [0242] 92 Outlet [0243] 94 Pull structure [0244] 96 Rotation member [0245] 98, 98′ Contact surface [0246] A Cross section line [0247] D.sub.1, D.sub.2, D.sub.3 Width [0248] X, Y, Z, X′ Axis [0249] α Angle [0250] F.sub.1, F.sub.2, F.sub.3, F.sub.4 Force [0251] F.sub.5, F.sub.Traction Force [0252] X, X′, Y Longitudinal axis [0253] L Line [0254] τ.sub.1, τ.sub.2, τ.sub.3, τ.sub.4 Torque [0255] ω Rotational velocity