SCREW COMPRESSOR
20190120232 ยท 2019-04-25
Assignee
Inventors
Cpc classification
F04C29/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/52
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2260/964
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C29/068
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C29/065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2240/45
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C21/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2240/56
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04C29/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A screw compressor includes a casing, a screw rotor, a discharge passage, and at least one muffler space. The casing includes a cylindrically-shaped cylinder, a main body surrounding a vicinity of the cylinder, and a high-pressure fluid passage provided between the main body and the cylinder. The screw rotor includes a plurality of helical grooves. The screw rotor is inserted into the cylinder to define fluid chambers. A fluid is sucked into the fluid chambers to compress the fluid. The discharge passage is disposed in the casing. The discharge passage guides the fluid that has been discharged from the fluid chambers to the high-pressure fluid passage. The at least one muffler space is disposed in the casing. The at least one muffler space communicates with the discharge passage so as to reduce a pressure fluctuation of the fluid flowing from the discharge passage to the high-pressure fluid passage.
Claims
1. A screw compressor, comprising: a casing including a cylindrically-shaped cylinder, a main body surrounding a vicinity of the cylinder, and a high-pressure fluid passage provided between the main body and the cylinder; and a screw rotor including a plurality of helical grooves, the screw rotor being inserted into the cylinder to define fluid chambers, and a fluid being sucked into the fluid chambers to compress the fluid in the screw compressor; a discharge passage disposed in the casing, the discharge passage guiding the fluid that has been discharged from the fluid chambers to the high-pressure fluid passage; and at least one muffler space disposed in the casing, the at least one muffler space communicating with the discharge passage so as to reduce a pressure fluctuation of the fluid flowing from the discharge passage to the high-pressure fluid passage.
2. The screw compressor of claim 1, further comprising a plurality of gate rotors meshing with the respective plurality of helical grooves of the screw rotor, the discharge passage including a plurality of discharge passages, the discharge passages being disposed in the casing, and the discharge passages being formed one-by-one so as to be respectively associated with the gate rotors, and all of the discharge passages communicating with a single one of the at least one muffler space.
3. The screw compressor of claim 2, wherein the plurality of the gate rotors include two gate rotors, and the plurality of helical grooves include an odd number of helical grooves, and the odd number of helical grooves are formed in the screw rotor.
4. The screw compressor of claim 1, wherein the casing includes a cylindrically-shaped bearing holder holding a bearing, with the bearing supporting a drive shaft of the screw rotor, the bearing holder is fitted into an end of the cylinder, and the bearing holder has an outer peripheral surface facing an inner peripheral surface of the cylinder, and the at least one muffler space is configured as a recessed groove formed in at least one of the outer peripheral surface of the bearing holder, and a portion of the inner peripheral surface of the cylinder, the portion facing the bearing holder.
5. The screw compressor of claim 2, wherein the casing includes a cylindrically-shaped bearing holder holding a bearing, with the bearing supporting a drive shaft of the screw rotor, the bearing holder is fitted into an end of the cylinder, and the bearing holder has an outer peripheral surface facing an inner peripheral surface of the cylinder, and the at least one muffler space is configured as a recessed groove formed in at least one of the outer peripheral surface of the bearing holder, and a portion of the inner peripheral surface of the cylinder, the portion facing the bearing holder.
6. The screw compressor of claim 3, wherein the casing includes a cylindrically-shaped bearing holder holding a bearing, with the bearing supporting a drive shaft of the screw rotor, the bearing holder is fitted into an end of the cylinder, and the bearing holder has an outer peripheral surface facing an inner peripheral surface of the cylinder, and the at least one muffler space is configured as a recessed groove formed in at least one of the outer peripheral surface of the bearing holder, and a portion of the inner peripheral surface of the cylinder, the portion facing the bearing holder.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0021]
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[0023]
[0024]
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[0032]
[0033]
DESCRIPTION OF EMBODIMENTS
[0034] Embodiments of the present invention will be described in detail with reference to the drawings. Note that the following embodiments and variations are merely beneficial examples in nature, and are not intended to limit the scope, applications, or use of the invention.
First Embodiment
[0035] A first embodiment will be described. A single-screw compressor (1) (hereinafter, simply referred to as screw compressor) according to this embodiment is provided to a refrigerant circuit of a refrigeration apparatus, and compresses a refrigerant. That is to say, the screw compressor (1) of the embodiment sucks and compresses the refrigerant that is a fluid.
[0036] As illustrated in
[0037] The casing (10) includes a main body (10a), a cylinder (30), and a bearing holder (35). Now, the main body (10a) will be described. The cylinder (30) and the bearing holder (35) will be described, later.
[0038] The main body (10a) is formed in an oblong cylindrical shape and has closed ends. The internal space of the main body (10a) is partitioned into a low-pressure space (S1) located closer to one end of the main body (10a) and a high-pressure space (S2) located closer to the other end of the main body (10a). The main body (10a) is provided with an inlet (11) communicating with the low-pressure space (S1), and an outlet (12) communicating with the high-pressure space (S2). A low-pressure refrigerant that has flowed from an evaporator of the refrigeration apparatus passes through the inlet (11) into the low-pressure space (S1). A compressed high-pressure refrigerant that has been discharged from the compression mechanism (20) into the high-pressure space (S2) passes through the outlet (12), and then, is supplied to a condenser of the refrigeration apparatus.
[0039] In the main body (10a), the electric motor (15) is arranged in the low-pressure space (S1), and the compression mechanism (20) is arranged between the low-pressure space (S1) and the high-pressure space (S2). The electric motor (15) is disposed between the inlet (11) of the main body (10a) and the compression mechanism (20). The electric motor (15) has a stator (16) fixed to the main body (10a). The electric motor (15) has a rotor (17) connected to the drive shaft (21) of the compression mechanism (20). When the electric motor (15) is caused to conduct, the rotator (17) rotates, and the electric motor (15), described later, drives a screw rotor (40) of the compression mechanism (20).
[0040] In the main body (10a), an oil separator (18) is arranged in the high-pressure space (S2). The oil separator (18) separates refrigerating machine oil from the high-pressure refrigerant that has been discharged from the compression mechanism (20). In the high-pressure space (S2), an oil reservoir chamber (19) is provided below the oil separator (18) and accumulates the refrigerating machine oil, which serves as lubricating oil. The refrigerating machine oil separated from the refrigerant by the oil separator (18) flows downward to be accumulated in the oil reservoir chamber (19).
[0041] As illustrated in
[0042] One single-screw rotor (40) is inserted into the cylinder (30). The drive shaft (21) is coaxially connected to the screw rotor (40). The screw rotor (40) meshes with the two gate rotors (45, 46). The screw rotor (40) and the gate rotors (45, 46) constitute the compression mechanism (20). Details of the screw rotor (40) and the gate rotors (45, 46) will be described later.
[0043] As illustrated in
[0044] The bearing holder (35) is a member holding a ball bearing (36). As illustrated in
[0045] The bearing holder (35) is provided with a circumferential protrusion (35a) and a recessed groove (51). The circumferential protruding portion (35a) is a portion for positioning the ball bearing (36), and is disposed at one end (closer to the screw rotor (40)) of the bearing holder (35). The circumferential protrusion (35a) protrudes inward from the inner peripheral surface of the bearing holder (35), and is formed over the entire periphery of the inner peripheral surface of the bearing holder (35). The recessed groove (51) is a groove which opens to the outer peripheral surface of the bearing holder (35), and is formed over the entire periphery of the bearing holder (35). The recessed groove (51) is formed slightly closer to the other end (away from the screw rotor (40)) of the bearing holder (35) than to the center in the axial direction of the bearing holder (35). The width and the depth of the recessed groove (51) are constant over the entire length.
[0046] As illustrated in
[0047] As illustrated in
[0048] Each gate rotor (45, 46) is a resin member. Although not illustrated, each gate rotor (45, 46) has a plurality of gates (eleven gates in this embodiment) formed in a rectangular plate shape and arranged radially.
[0049] The gate rotors (45, 46) are attached to a rotor support member (47) made of metal. The rotor support member (47) to which the gate rotors (45, 46) are attached is housed in a gate rotor chamber (7) adjacent to the cylinder (30) (see
[0050] Each gate rotor (45, 46) is arranged outside the cylinder (30) and axisymmetrically with respect to the rotational axis of the screw rotor (40). That is to say, in the screw compressor (1) according to this embodiment, the plurality of gate rotors (45, 46) are disposed in the circumferential direction of the screw rotor (40) at equal angular intervals. As described above, the screw compressor (1) according to this embodiment includes the two gate rotors (45, 46). Therefore, in the screw compressor (1), the two gate rotors (45, 46) are arranged at intervals of 180 in the circumferential direction of the screw rotor (40).
[0051] In the compression mechanism (20), a space surrounded by the inner peripheral surface of the cylinder (30), the helical grooves (41) of the gate rotors (40), and the gates of the gate rotors (45, 46) constitutes fluid chambers (23). If the screw rotor (40) rotates, the gates of the gate rotors (45, 46) relatively move from the starting ends of the helical groove (41) to the terminal ends of the helical groove (41), thereby changing volumes of the fluid chambers (23). As a result, the refrigerant in the fluid chambers (23) is compressed.
[0052] As illustrated in
[0053] The slide valves (70a, 70b) are attached to the cylinder (30). The cylinder (30) is provided with an opening (31) extending axially. The slide valves (70a, 70b) are arranged such that a valve body (71) of each of the slide valves (70a, 70b) fits into the opening (31) of the cylinder (30). The front face of the valve body (71) faces the peripheral surface of the screw rotor (40). The slide valves (70a, 70b) are slidable along the center axis of the cylinder (30). The opening (31) of the cylinder (30) has a portion closer to the bearing holder (35) than to the valve body (71) of each of the slide valves (70a, 70b), and the portion serves as discharge ports (25a, 25b) through which the compressed refrigerant is derived from the fluid chamber (23).
[0054] The slide valves (70a, 70b) are connected to a rod (76) of a slide valve driving mechanism (75). The slide valve driving mechanism (75) is a mechanism configured to drive each slide valve (70a, 70b) to move the slide valve (70a, 70b) along the center axis of the cylinder (30). Each slide valve (70a, 70b) is driven by the slide valve driving mechanism (75), and reciprocates along the axis of the slide valve (70a, 70b).
[0055] Each slide valve (70a, 70b) contacts the outer peripheral surface of the bearing holder (35), thereby regulating rotation of the slide valve (70a, 70b) around its center axis. The recessed groove (51) of the bearing holder (35) is formed at a position so as to communicate with the discharge passages (26, 27) even in a situation where the slide valves (70a, 70b) are closest to the high-pressure space (S2). That is to say, if the slide valves (70a, 70b) are closest to the high-pressure space (S2), at least a part of the recessed groove (51) of the bearing holder (35) is located closer to the high-pressure space (S2) than an end of the slide valves (70a, 70b) adjacent to the high-pressure space (S2) is.
Refrigerant Flowing Passage at High-Pressure Side
[0056] As illustrated in
[0057] The first discharge passage (26) is associated with the upper slide valve (70a) in
[0058] A high-pressure refrigerant that has been discharged from the fluid chamber (23) flows into each discharge passage (26, 27) through an associated one of the discharge ports (25a, 25b). As illustrated in
[0059] The casing (10) is provided with high-pressure fluid passages (61, 64) that are formed one-by-one so as to be respectively associated with the discharge passages (26, 27), the high-pressure fluid passages (61, 64) heating the cylinder (30) using the high-pressure refrigerant. The first high-pressure fluid passage (61) is associated with the first discharge passage (26), and the second high-pressure fluid passage (64) is associated with the second discharge passage (27).
[0060] As illustrated in
[0061] As illustrated in
Operation of Screw Compressor
[0062] It will be described how the screw compressor (1) is operated.
[0063] When the electric motor (15) is caused to conduct, the screw rotor (40) is driven by the electric motor (15) and rotates. When the screw rotor (40) rotates, the gate rotor (45, 46) also rotates, thereby allowing the compression mechanism (20) to compress the refrigerant.
[0064] The low-pressure refrigerant that has flowed from the evaporator passes through the inlet (11) to be drawn into the low-pressure space (S1) of the casing (10). The refrigerant in the low-pressure space (S1) is drawn into the fluid chambers (23) of the compression mechanism (20). After the screw rotor (40) rotates, and the fluid chambers (23) are separated from the low-pressure space (S1), i.e., are fully closed, the refrigerant in the fluid chambers (23) is compressed.
[0065] If the fluid chambers (23) communicate with the discharge ports (25a, 25b), the compressed refrigerant passes through the discharge ports (25a, 25b) and flows out of the fluid chamber (23). The high-pressure refrigerant that has passed through the discharge port (25a) associated with the upper slide valve (70a) flows into the first discharge passage (26). The high-pressure refrigerant that has flowed into the first discharge passage (26) sequentially passes through the forward portion (62) and the returning portion (63) in the first high-pressure fluid passage (61), and then, flows into the high-pressure space (S2). The high-pressure refrigerant that has passed through the discharge port (25b) associated with the lower slide valve (70b) flows into the second discharge passage (27). The high-pressure refrigerant that has flowed into the second discharge passage (27) sequentially passes through the forward portion (65) and the returning portion (66) in the second high-pressure fluid passage (64), and then, flows into the high-pressure space (S2).
[0066] The high-pressure refrigerant that has flowed into the high-pressure space (S2) from the respective discharge passages (26, 27) passes through the oil separator (18). In the oil separator (18), oil-droplet-shaped, refrigerating machine oil that has flowed together with the high-pressure refrigerant is separated from the high pressure refrigerant. The high-pressure refrigerant that has passed through the oil separator (18) passes through the outlet (12) and flows out of the casing (10). The high-pressure gas refrigerant that has been discharged from the outlet (12) flows toward the condenser.
Reduction in Pressure Fluctuation Using Muffler Space
[0067] When the screw rotor (40) rotates, the fluid chambers (23) defined by the helical grooves (41) of the screw rotor (40) sequentially communicate with the respective discharge ports (25a, 25b). The high-pressure refrigerant is continuously discharged from the respective discharge ports (25a, 25b) whenever the fluid chambers (23) communicate with the discharge ports (25a, 25b). Therefore, the pressures of the discharge passages (26, 27) communicating with the respective discharge ports (25a, 25b) fluctuate periodically.
[0068] The screw rotor (40) according to the embodiment is provided with seven helical grooves (41). Therefore, during one rotation of the screw rotor (40), the high-pressure refrigerant is discharged from the respective discharge ports (25a, 25b) seven times. Therefore, as illustrated in
[0069] In the screw compressor (1) according to the embodiment, the two gate rotors (45, 46) are disposed in the screw rotor (40) at intervals of 180. Therefore, as illustrated in
[0070] In the screw compressor (1) according to this embodiment, the first discharge passage (26) communicates with the second discharge passage (27) through the muffler space (50), and the pressure fluctuations of the refrigerant in the first and second discharge passages (26, 27) interfere with each other. As a result, the pressure fluctuations of the refrigerant in the first and second discharge passages (26. 27) cancel each other, thereby reducing the pressure fluctuations of the refrigerant in the first and second discharge passages (26, 27).
Advantages of First Embodiment
[0071] In the screw compressor (1) according this embodiment, the casing (10) is provided with the muffler space (50), thereby reducing the pressure fluctuations of the refrigerant flowing into the high-pressure fluid passages (61, 64). Therefore, this can reduce vibration of the main body (10a) of the casing (10) due to the pressure fluctuation of the refrigerant, and further reduce noise generated due to the operation of the screw compressor (1).
[0072] According to this embodiment, the screw compressor (1) is provided with the two gate rotors (45, 46), and the screw rotor (40) is provided with odd number of helical grooves (41). Therefore, the waveforms of the pressure fluctuations of the refrigerant in the first and second discharge passages (26, 27) are shifted from each other by a substantially half-wavelength. In this embodiment, the first discharge passage (26) and the second discharge passage (27) communicate with one muffler space (50). Therefore, according to the embodiment, the pressure fluctuations of the refrigerant in the first and second discharge passages (26, 27) cancel each other. This can reliably reduce the pressure fluctuations of a fluid flowing from the respective discharge passages (26, 27) to the high-pressure fluid passages (61, 64).
[0073] Also, in this embodiment, the muffler space (50) is defined by the cylinder (30) and the bearing holder (35) which are conventionally provided to the screw compressor (1). Thus, according to the embodiment, the muffler space (50) is provided to the casing (10) without adding a new member to the screw compressor (1).
[0074] According to this embodiment, the recessed groove (51) of the bearing holder (35) constituting the muffler space (50) has a constant width and a constant depth over the entire length. This makes it easy to form the recessed groove (51) in the bearing holder (35), thereby reducing an increase in cost for manufacturing the recessed groove (51) in the bearing holder (35).
Second Embodiment
[0075] A second embodiment will be described. Here, it will be described how the screw compressor (1) in this embodiment is different from that in the first embodiment.
[0076] As illustrated in
[0077] According to this embodiment, the volume of the muffler space (50) can be enlarged, as compared with the first embodiment. As a result, the effect of reducing the pressure fluctuation of the refrigerant by the muffler space (50) can be enhanced.
Other Embodiments
First Variation
[0078] The muffler space (50) in each embodiment does not need to have a constant width. Here, a case will be described where this variation is applied to the screw compressor (1) according to the first embodiment
[0079] As illustrated in
Second Variation
[0080] The muffler space (50) in each embodiment may be formed so as to be associated with each of the discharge passages (26, 27). Here, a case will be described where this variation is applied to the screw compressor (1) according to the first embodiment.
[0081] As illustrated in
Third Variation
[0082] The screw rotor (40) in each embodiment may be provided with even number (for example, six) of the helical grooves (41).
INDUSTRIAL APPLICABILITY
[0083] As can be seen from the foregoing description, the present invention is useful for a screw compressor in which a high-pressure fluid passage is disposed outside the cylinder (30) housing a screw rotor.
Description of Reference Characters
[0084] 1 Screw Compressor [0085] 10 Casing [0086] 10a Main Body [0087] 23 Fluid Chamber [0088] 26 First Discharge Passage [0089] 27 Second Discharge Passage [0090] 30 Cylinder [0091] 35 Bearing Holder [0092] 40 Screw Rotor [0093] 41 Helical Groove [0094] 45 Gate Rotor [0095] 46 Gate Rotor [0096] 50 Muffler Space [0097] 51 Recessed Groove [0098] 52 Recessed Groove [0099] 61 First High-pressure Fluid Passage [0100] 64 Second High-pressure Fluid Passage