Multi Piston Machine with at least Three Switchable Displacement Volumes
20220389902 · 2022-12-08
Inventors
Cpc classification
F04B1/063
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03C1/0409
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03C1/0476
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03C1/0438
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/0476
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03C1/045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A multi piston machine includes a rotor, pistons, a first control valve, and a second control valve. The pistons abut against a cam surface with multiple lobes. The machine is switchable between at least three non-zero displacement volumes using the first and the second control valves. The first control valve is connected to a first and a third fluid chamber. The second control valve is connected to a second and a fourth fluid chamber. The first and the second control valve are connected to first and the second working port respectively. A third number of second control openings is twice a second number of the lobes. There is a first and a second group of the second control openings. Adjacent second control openings belong to a different first or second group. The second control openings of the first group are either connected to the first or the second fluid chamber.
Claims
1. A multi piston machine comprising: a casing having a first working port and a second working port, the casing defining a cam surface having a second number of lobes; a rotor located within the casing and configured for rotation about an axis of rotation, the rotor defining a first control surface; a plurality of pistons; a first control valve; and a second control valve, wherein a first number of pistons of the plurality of pistons are received in the rotor in a linearly movable manner, wherein the pistons are configured to contact the cam surface of the casing, wherein a number of strokes of a single piston during one revolution of the rotor equals the second number, wherein each piston has one associated first control opening at the first control surface of the rotor, wherein the first control openings are located along a first circle having a center defined by the axis of rotation, wherein the casing defines a second control surface configured to abut against the first control surface, wherein the second control surface has a third number of second control openings located along a second circle having a center defined by the axis of rotation, wherein each of the first control openings overlap each of the second control openings in at least one rotational position of the rotor respectively, wherein there is a first, a second, a third, and fourth fluid chamber, wherein each of the second control openings is permanently connected to a single one of the first to fourth fluid chambers, wherein the multi piston machine is switchable between at least three non-zero displacement volumes using the first control valve and the second control valve, wherein the first control valve is connected to the first and the third fluid chambers, wherein the second control valve is connected to the second and the fourth fluid chambers, wherein the first and the second control valves are connected to the first and the second working ports respectively, wherein the third number is twice the second number, wherein there is a first and a second group of the second control openings, wherein adjacent second control openings belong to a different first or second group, wherein the second control openings of the first group are either connected to the first or the second fluid chamber, and wherein the second control openings of the second group are either connected to the third or the fourth fluid chamber.
2. The multi piston machine according to claim 1, wherein: the first control valve has a first and a second position, in the first position of the first control valve, the first fluid chamber is connected to the first working port, and the third fluid chamber is connected to the second working port, and in the second position of the first control valve, the first and the third fluid chambers are directly connected to each other, and the connection to the first and the second working ports is blocked.
3. The multi piston machine according to claim 2, wherein: the first control valve has a first control port, a pressure at the first control port urges the first control valve into the second position of the first control valve, in the second position of the first control valve, the first control port is connected to the first and the third fluid chambers, in the first position of the first control valve, the connection of the first control port to the first and the third fluid chambers is blocked.
4. The multi piston machine according to claim 3, wherein: the second control valve has a third and a fourth position, in the third position of the second control valve, the second fluid chamber is connected to the first working port, and the fourth fluid chamber is connected to the second working port, and in the fourth position of the second control valve, the second and the fourth fluid chambers are directly connected to each other, and the connection to the first and the second working ports is blocked.
5. The multi piston machine according to claim 4, wherein: the second control valve has a second control port, a pressure at the second control port urges the second control valve into the fourth position of the second control valve, in the fourth position of the second control valve, the second control port is connected to the second and the fourth fluid chambers, and in the third position of the second control valve, the connection of the second control port to the second and the fourth fluid chambers is blocked.
6. The multi piston machine according to claim 4, wherein when the first control valve is in the second position of the first control valve and the second control valve is in the fourth position of the second control valve, the first and the second working ports are directly connected to each other via the first and the second control valves.
7. The multi piston machine according to claim 1, wherein: the first fluid chamber is connected to a fourth number of the second control openings, the third fluid chamber is connected to the fourth number of the second control openings, the second fluid chamber is connected to a fifth number of the second control openings, the fourth fluid chamber is connected to the fifth number of the second control openings, and the fourth number and the fifth number differ by at least one.
8. The multi piston machine according to claim 1, wherein first number is larger than the third number by at least three.
9. The multi piston machine according to claim 7, wherein: the first and the second number have no common prime factor besides one, the cam surface has at least two dwell sections, in which a distance between the axis of rotation and the cam surface is constant, such that one of the pistons contacting the dwell section does not move while the rotor rotates, and an angular extent of at least two dwell sections is different from each other.
10. The multi piston machine according to claim 9, wherein: the first number is eighteen, the second number is seven, the third number is fourteen, the fourth number is three, and the fifth number is four.
11. The multi piston machine according to claim 1, wherein within the same first or second group at maximum two adjacent second control openings are connected to the same fluid chamber from the first to the fourth fluid chambers.
12. The multi piston machine according to claim 1, wherein: a moving direction of the pistons is radially with respect to the axis of rotation, and a first and a second row of pistons are offset relative to each other in a direction of the axis of rotation.
13. The multi piston machine according to claim 1, wherein: the lobes of the cam surface define multiple dead centers, a distance from the cam surface to the axis of rotation is a minimum or a maximum at the dead center, and each second control opening is located distant to named dead centers in a circumferential direction with respect to the axis of rotation.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The disclosure is explained in more detail below with reference to the accompanying drawings.
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
DETAILED DESCRIPTION
[0039]
[0040] The cup shaped first casing part 61 holds the distributor (no. 30 in
[0041] The second casing part 62 surrounds the rotor (no. 70 in
[0042] The third casing part 63 surrounds a disc brake, which is known from EP 2 841 763 B1 for example. The fourth casing part 64 is fixed to the rotor (no. 70 in
[0043]
[0044] All pistons 1.1-1.18 are shown in their most inward position. During operation the piston 1.1-1.18 stick out of the rotor 70 such that they contact the cam surface (no. 21 in
[0045] The rotor 70 has an even first control surface 71, which is perpendicular to the axis of rotation 13. On the first control surface 71 there is a first control opening 2.1-2.18 for each piston. The numbering (number after the point) of first openings 2.1-2.18 is identical to the numbering of the pistons 1.1-1.18. This means first control open 2.1 is connected to the cylinder (no. 73 in
[0046] The rotor 50 has a splined bore 75 via which it is connected to the fourth casing part (no. 64 in
[0047]
[0048] The distributer 30 has an outer surface which rotationally symmetric with respect to the axis of rotation 13 and which is adapted to the first casing part (no. 61 in
[0049] The first to fifth fluid chamber 31-35 are for formed by grooves on the circumferential surface of the distributor 30, which are arranged along the axis rotation 13 in numerical order. The connection between the first to fourth fluid chambers 31-34 with the second control openings will be explained with reference to
[0050] The notch 38 prevents a rotation of the distributor 30 with respect to the axis of rotation 13. A pin, which is held by the second casing part, extends into the notch 38. By definition the notch is located between the second control openings 3.1 and 3.2.
[0051]
[0052] The piston 1.1-1.18 are equally distributed around the axis of rotation (no. 13 in
[0053] The cam surface 21 on the inner circumference of the second casing part (no. 62 in
[0054] The distributor 30 has fourteen second control openings 3.1-3.14, i.e., two for each lobe of the cam surface 21. The rotational position of the distributor 30 relative to the cam surface 21 is fixed by a notch 38 (see
[0055] The rotor 70 has eighteen pistons 1.1-1.18 which are accommodated in a respective cylinder 73 of the rotor 70 so that the can move linearly. Each piston 1.1-1.18 contacts the cam surface 21 via a roller (no. 74 in
[0056] Below no. 30 in
[0057] There is a first and second group of second control openings A; B, wherein neighboring second control openings 2.1-2.14 belong to a different first or second group A; B. The first fluid chamber 3.1 is permanently connected to three second control openings 3.6; 3.8; 3.14 belonging to the first group A. The second fluid chamber 32 is permanently connected to four second control openings 3.2; 3.4; 3.10; 3.12 belonging to the first group A. The third fluid chamber 33 is permanently connected to three second control openings 3.1; 3.7; 3.9 belonging to the second group B. The fourth fluid chamber 34 is permanently connected to four second control openings 3.3; 3.5; 3.11; 3.13 belonging to second group B.
[0058]
[0059] The second to maximum displacement volume is active, when the first control valve 41 is in the second position 52, wherein the second control valve 42 is in the third position 53. Then the first working port 11 is only connected to the second fluid chamber 32, wherein the second working port 12 is only connected to the fourth fluid chamber 34 wherein both connections are provided by the second control valve 42. The first control valve 41 provides a direct connection between the first and the third fluid chamber 31; 33 via its first short circuit connection 55. Consequently the second control openings 3.1; 3.6; 3.7; 3.8; 3.9; 3.14 are connected to each other. The two pairs 3.1/3.8 and 3.8/3.14 provide an exact 180° phase shift. The remaining pair 3.6/3.9 does not exactly provide a 180° phase shift, but nearly. To minimize pressure peaks due to this small miss-match the first auxiliary valve 45 provides a connection between the first short connection 55 and the first control port 43, when it is switched into its open position by a pressure in the first control port 43, which urges the first control valve 41 into is second position 52. In this state eight of the fourteen second control openings contribute to the net displacement volume so that the net displacement volume is 8/14 of the maximum displacement volume.
[0060] The third to maximum displacement volume is active, when the first control valve 41 is in the first position 51, wherein the second control valve 42 is in the fourth position 54. Then the first working port 11 is only connected to the first fluid chamber 31, wherein the second working port 12 is only connected to the third fluid chamber 33 wherein both connections are provided by the first control valve 41. The second control valve 42 provides a direct connection between the second and the fourth fluid chamber 32; 34 via its second short circuit connection 56. Consequently the second control openings 3.2; 3.3; 3.4; 3.5; 3.10; 3.11; 3.12; 3.13 are connected to each other. The three pairs 3.3/3.10; 3.4/3.11; and 3.5/3.12 provide an exact 180° phase shift. The remaining pair 3.2/3.13 does not exactly provide a 180° phase shift, but nearly. To minimize pressure peaks due to this small miss-match the second auxiliary valve 46 provides a connection between the second short connection 46 and the second control port 44, when it is switched into its open position by a pressure in the second control port 44, which urges the second control valve 42 into its fourth position 54. In this state six of the fourteen second control openings contribute to the net displacement volume so that the net displacement volume is 6/14 of the maximum displacement volume.
[0061] When first control valve 41 is switch into its second position 52 and the second control valve 42 is switched into its fourth position 54 the multi piston machine is in a free-wheeling state. There is a direct connection between the first and the second working 11; 12 ports via the fifth fluid chamber 35. Furthermore, the first to fourth fluid chamber 31-34 are short circuited to each other. When the multi piston machine drives an associated wheel of a vehicle, the wheel can be turned with low resistance, wherein fluid pressure at the first or second working port 11; 12 does not drive the vehicle.
[0062]
[0063] Based on experiment it can easily be figured out at which rotational positions the pressure peaks occur. Based on the description above the pistons producing the pressure peaks are known. The dwell sections 25 are introduced correspondingly. Their length is selected as low as possible but long enough to reduce the offending pressure peaks. Experiments of the applicant have shown that it is desirable the choose dwell sections 25 with different length at different positions. Preferably, the dwell sections 25 are located at a position where the offending piston e.g. 1.1 is at the center between two neighboring second control openings e.g. 3.10; 3.11.
[0064]
[0065] The cup shaped first casing part 61 holds the distributor (no. 30 in
[0066] The second casing part 62 surrounds the rotor (no. 70 in
[0067] The third casing part 63 surrounds a disc brake, which is known from EP 2,841,763 B1 for example. The fourth casing part 64 is fixed to the rotor (no. 70 in
[0068]
[0069] All pistons 1.1-1.18 are shown in their most inward position. During operation the piston 1.1-1.18 stick out of the rotor 70 such that they contact the cam surface (no. 21 in
[0070] The rotor 70 has an even first control surface 71, which is perpendicular to the axis of rotation 13. On the first control surface 71 there is a first control opening 2.1-2.18 for each piston. The numbering (number after the point) of first openings 2.1-2.18 is identical to the numbering of the pistons 1.1-1.18. This means first control open 2.1 is connected to the cylinder (no. 73 in
[0071] The rotor 50 has a splined bore 75 via which it is connected to the fourth casing part (no. 64 in
[0072]
[0073] The distributer 30 has an outer surface which is rotationally symmetric with respect to the axis of rotation 13 and which is adapted to the first casing part (no. 61 in
[0074] The first to fifth fluid chamber 31-35 are for formed by grooves on the circumferential surface of the distributor 30, which are arranged along the axis rotation 13 in numerical order. The connection between the first to fourth fluid chambers 31-34 with the second control openings will be explained with reference to
[0075] The notch 38 prevents a rotation of the distributor 30 with respect to the axis of rotation 13. A pin, which is held by the second casing part, extends into the notch 38. By definition the notch is located between the second control openings 3.1 and 3.2.
[0076]
[0077] The piston 1.1-1.18 are equally distributed around the axis of rotation (no. 13 in
[0078] The cam surface 21 on the inner circumference of the second casing part (no. 62 in
[0079] The distributor 30 has fourteen second control openings 3.1-3.14, i.e., two for each lobe of the cam surface 21. The rotational position of the distributor 30 relative to the cam surface 21 is fixed by a notch 38 (see
[0080] The rotor 70 has eighteen pistons 1.1-1.18 which are accommodated in a respective cylinder 73 of the rotor 70 so that the can move linearly. Each piston 1.1-1.18 contacts the cam surface 21 via a roller (no. 74 in
[0081] Below no. 30 in
[0082] There is a first and second group of second control openings A; B, wherein neighboring second control openings 2.1-2.14 belong to a different first or second group A; B. The first fluid chamber 3.1 is permanently connected to three second control openings 3.6; 3.8; 3.14 belonging to the first group A. The second fluid chamber 32 is permanently connected to four second control openings 3.2; 3.4; 3.10; 3.12 belonging to the first group A. The third fluid chamber 33 is permanently connected to three second control openings 3.1; 3.7; 3.9 belonging to the second group B. The fourth fluid chamber 34 is permanently connected to four second control openings 3.3; 3.5; 3.11; 3.13 belonging to second group B.
[0083]
[0084] The second to maximum displacement volume is an active, when the first control valve 41 is in the second position 52, wherein the second control valve 42 is in the third position 53. Then the first working port 11 is only connected to the second fluid chamber 32, wherein the second working port 12 is only connected to the fourth fluid chamber 34 wherein both connections are provided by the second control valve 42. The first control valve 41 provides a direct connection between the first and the third fluid chamber 31; 33 via its first short circuit connection 55. Consequently the second control openings 3.1; 3.6; 3.7; 3.8; 3.9; 3.14 are connected to each other. The two pairs 3.1/3.8 and 3.8/3.14 provide an exact 180° phase shift. The remaining pair 3.6/3.9 does not exactly provide a 180° phase shift, but nearly. To minimize pressure peaks due to this small miss-match the first auxiliary valve 45 provides a connection between the first short connection 55 and the first control port 43, when it is switched into its open position by a pressure in the first control port 43, which urges the first control valve 41 into is second position 52. In this state eight of the fourteen second control openings contribute to the net displacement volume so that the net displacement volume is 8/14 of the maximum displacement volume.
[0085] The third to maximum displacement volume is an active, when the first control valve 41 is in the first position 51, wherein the second control valve 42 is in the fourth position 54. Then the first working port 11 is only connected to the first fluid chamber 31, wherein the second working port 12 is only connected to the third fluid chamber 33 wherein both connections are provided by the first control valve 41. The second control valve 42 provides a direct connection between the second and the fourth fluid chamber 32; 34 via its second short circuit connection 56. Consequently the second control openings 3.2; 3.3; 3.4; 3.5; 3.10; 3.11; 3.12; 3.13 are connected to each other. The three pairs 3.3/3.10; 3.4/3.11; and 3.5/3.12 provide an exact 180° phase shift. The remaining pair 3.2/3.13 does not exactly provide a 180° phase shift, but nearly. To minimize pressure peaks due to this small miss-match the second auxiliary valve 46 provides a connection between the second short connection 46 and the second control port 44, when it is switched into its open position by a pressure in the second control port 44, which urges the second control valve 42 into its fourth position 54. In this state six of the fourteen second control openings contribute to the net displacement volume so that the net displacement volume is 6/14 of the maximum displacement volume.
[0086] When first control valve 41 is switch into its second position 52 and the second control valve 42 is switched into its fourth position 54 the multi piston machine is in a free-wheeling state. There is a direct connection between the first and the second working 11; 12 ports via the fifth fluid chamber 35. Furthermore the first to fourth fluid chamber 31-34 are short circuited to each other. When the multi piston machine drives an associated wheel of a vehicle, the wheel can be turned with low resistance, wherein fluid pressure at the first or second working port 11; 12 does not drive the vehicle.
[0087]
[0088] Based on experiment it can easily be figured out at which rotational positions the pressure peaks occur. Based on the description above the pistons producing the pressure peaks are known. The dwell sections 25 are introduced correspondingly. Their length is selected as low as possible but long enough to reduce the offending pressure peaks. Experiments of the applicant have shown that it is desirable the choose dwell sections 25 with different length at different positions. Preferably, the dwell sections 25 are located at a position where the offending piston e.g. 1.1 is at the center between two neighboring second control openings e.g. 3.10; 3.11.
REFERENCE NUMERALS
[0089] A first group of second control openings [0090] B second group of second control openings [0091] 1.1 . . . 1.18 piston [0092] 2.1 . . . 2.18 first control opening [0093] 3.1 . . . 3.14 second control opening [0094] 10 multi piston machine [0095] 11 first working port [0096] 12 second working port [0097] 13 axis of rotation [0098] 14 angle of rotation [0099] 15 dash-dot line [0100] 21 cam surface [0101] 22 lobe [0102] 23 cam ring [0103] 24 dead center [0104] 25 dwell section [0105] 30 distributor [0106] 31 first fluid chamber [0107] 32 second fluid chamber [0108] 33 third fluid chamber [0109] 34 fourth fluid chamber [0110] 35 fifth fluid chamber [0111] 36 second control surface [0112] 37 second circle [0113] 38 notch (alignment cam surface) [0114] 41 first control valve [0115] 42 second control valve [0116] 43 first control port [0117] 44 second control port [0118] 45 first auxiliary valve [0119] 46 second auxiliary valve [0120] 47 spring [0121] 51 first position [0122] 52 second position [0123] 53 third position [0124] 54 fourth position [0125] 55 first short circuit connection [0126] 56 second short circuit connection [0127] 60 casing [0128] 61 first casing part [0129] 62 second casing part (cam ring) [0130] 63 third casing part [0131] 64 fourth casing part [0132] 65 first flange [0133] 66 second flange [0134] 70 rotor [0135] 71 first control surface [0136] 72 first circle [0137] 73 cylinder [0138] 74 roller [0139] 75 splined bore