Corbel
20190119908 ยท 2019-04-25
Inventors
Cpc classification
E04B1/41
FIXED CONSTRUCTIONS
International classification
E04B1/41
FIXED CONSTRUCTIONS
E04B1/04
FIXED CONSTRUCTIONS
Abstract
A corbel for a wall including a corbel sleeve having a longitudinal passage for extending into the wall. At least one upright or vertically oriented elongate reinforcement member can be secured to the corbel sleeve and extend upwardly and downwardly therefrom for structurally engaging internal portions within the wall for structurally supporting the corbel sleeve. A corbel extension can have an insertion end and a support end. The insertion end can be inserted into the longitudinal passage of the corbel sleeve and secured therein. The support end can extend from the corbel sleeve and the wall, for example laterally, for supporting a load applied thereon.
Claims
1. A corbel for a wall comprising: a corbel sleeve having a longitudinal passage for extending into the wall; at least one upright elongate reinforcement member secured to the corbel sleeve and extending upwardly and downwardly therefrom for structurally engaging internal portions within the wall for structurally supporting the corbel sleeve; and a corbel extension having an insertion end and a support end, the insertion end for inserting into the longitudinal passage of the corbel sleeve and securing therein, and the support end for extending from the corbel sleeve and the wall for supporting a load applied thereon.
2. The corbel of claim 1 in which the at least one upright elongate reinforcement member comprises four upright elongate reinforcement bars arranged in two longitudinally spaced pairs welded on opposite sides of the longitudinal passage of the corbel sleeve.
3. The corbel of claim 1 in which the corbel sleeve comprises rectangular tubing.
4. The corbel of claim 1 in which the corbel extension comprises rectangular tubing with a support plate being secured on the support end of the corbel extension to form a support surface.
5. The corbel of claim 1 in which the corbel sleeve comprises 57 inchesat least 0.25 inch wall steel rectangular tubing, and the corbel extension comprises 46 inchesat least 0.25 inch wall steel rectangular tubing.
6. The corbel of claim 1 further comprising the wall which is formed of concrete and has wall reinforcement members extending substantially a length and height of the wall, the at least one upright elongate reinforcement member being secured to the corbel sleeve by welding and structurally engaged relative to the wall reinforcement members for spreading loads exerted on the corbel extension and the corbel sleeve over at least a majority of the length and height of the wall.
7. The corbel of claim 4 in which the at least one upright elongate reinforcement member comprises two reinforcement members, each reinforcement member comprises an elongate bar with a radially extending distal head secured to a plate, one reinforcement member extending upwardly from an upper surface of the corbel sleeve from a back end, and another reinforcement member extending downwardly from the lower surface of the corbel sleeve from a front end.
8. The corbel of claim 1 in which the corbel sleeve is formed of plastic and includes at least one bearing plate positioned to form at least one desired contact point.
9. A corbel for a wall comprising: a corbel extension having an insertion end and a support end, the insertion end for inserting into the wall and securing therein, and the support end for extending from the wall for supporting a load applied thereon; and at least one upright elongate reinforcement member secured relative to the corbel extension and extending upwardly and downwardly therefrom for structurally engaging internal portions within the wall for structurally supporting the corbel extension.
10. The corbel of claim 9 further comprising a corbel sleeve having a longitudinal passage for extending into the wall, the at least one reinforcement member being secured to the corbel sleeve, the insertion end of the corbel extension for inserting into the longitudinal passage of the corbel sleeve.
11. The corbel of claim 9 in which the at least one upright elongate reinforcement member comprises two reinforcement members, each reinforcement member comprises an elongate bar with a radially extending distal head secured to a plate, one reinforcement member extending upwardly relative to an upper surface of the corbel extension from back end, and another reinforcement member extending downwardly relative to a lower surface of the corbel extension from a front end.
12. A method of forming a corbel in a wall comprising: extending a corbel sleeve having a longitudinal passage into the wall, at least one upright elongate reinforcement member being secured to the corbel sleeve and extending upwardly and downwardly therefrom for structurally engaging internal portions within the wall for structurally supporting the corbel sleeve; and inserting an insertion end of a corbel extension into the longitudinal passage of the corbel sleeve and securing therein, the corbel extension also having a support end for extending from the corbel sleeve and the wall for supporting a load applied thereon.
13. The method of claim 12 in which the at least one upright reinforcement member comprises four upright elongate reinforcement bars arranged in two longitudinally spaced pairs welded on opposite sides of the longitudinal passage of the corbel sleeve.
14. The method of claim 12 in which the corbel sleeve comprises rectangular tubing.
15. The method of claim 12 in which the corbel extension comprises rectangular tubing with a support plate being secured on the support end of the corbel extension to form a support surface.
16. The method of claim 12 which the corbel sleeve comprises 57 inchesat least 0.25 inch wall steel rectangular tubing, and the rectangular tubing of the corbel extension comprises 46 inchesat least 0.25 inch wall steel rectangular tubing.
17. The method of claim 12 further comprising forming the wall from concrete and having wall reinforcement members extending substantially a length and height of the wall, the at least one upright elongate reinforcement member being secured to the corbel sleeve by welding and structurally engaged relative to the wall reinforcement members for spreading loads exerted on the corbel extension and the corbel sleeve over at least a majority of the length and height of the wall.
18. The method of claim 15 in which the at least one upright elongate reinforcement member comprises two reinforcement members, each reinforcement member comprising an elongate bar with a radially extending distal head secured to a plate, one reinforcement member extending upwardly from an upper surface of the corbel sleeve from a back end, and another reinforcement member extending downwardly from a lower surface of the corbel sleeve from a front end.
19. The method of claim 12 in which the corbel sleeve is formed of plastic and includes at least one bearing plate positioned to form at least one desired contact point.
20. A method of forming a corbel in a wall comprising: inserting an insertion end of a corbel extension into the wall and securing therein, the corbel extension also having support end for extending from the wall for supporting a load applied thereon; and securing at least one upright elongate reinforcement member relative to the corbel extension and extending upwardly and downwardly therefrom for structurally engaging internal portions within the wall for structurally supporting the corbel extension.
21. The method of claim 20 further comprising extending a corbel sleeve having a longitudinal passage into the wall, the at least one reinforcement member being secured to the corbel sleeve, the insertion end of the corbel extension for inserting into the longitudinal passage of the corbel sleeve.
22. The method of claim 20 in which the at least one upright elongate reinforcement member comprises two reinforcement members, each reinforcement member comprises an elongate bar with a radially extending distal head secured to a plate, one reinforcement member extending upwardly relative to the upper surface of the corbel extension from a back end, and another reinforcement member extending downwardly relative to a lower surface of the corbel extension from a front end.
23. A method of supporting a load comprising: extending a corbel from a wall, the corbel including a corbel sleeve having a longitudinal passage extending into the wall, at least one upright elongate reinforcement member is secured to the corbel sleeve and extending upwardly and downwardly therefrom for structurally engaging internal portions within the wall for structurally supporting the corbel sleeve, a corbel extension having an insertion end and a support end has the insertion end inserted into the corbel sleeve and secured therein, the support end extends from the corbel sleeve and the wall; and supporting the load with the corbel on the support end of the corbel extension.
24. The method of claim 23 in which the at least one upright reinforcement member comprises four upright elongate reinforcement bars arranged in two longitudinally spaced pairs welded on opposite sides of the longitudinal passage of the corbel sleeve.
25. The method of claim 23 in which the corbel sleeve comprises rectangular tubing.
26. The method of claim 23 which the corbel extension comprises rectangular tubing with a support plate being secured on the support end of the corbel extension to form a support surface for supporting the load.
27. The method of claim 23 which the corbel sleeve comprises 57 inchesat least 0.25 inch wall steel rectangular tubing, and the corbel extension comprises 46 inchesat least 0.25 inch wall steel rectangular tubing.
28. The method of claim 23 in which the wall is formed of concrete and has wall reinforcement members extending substantially a length and height of the wall, the at least one upright elongate reinforcement member is secured to the corbel sleeve by welding and structurally engaged relative to the wall reinforcement members for spreading loads exerted on the corbel extension and the corbel sleeve over at a least a majority of the length and height of the wall.
29. The method of claim 28 in which the load is directed along a face of the wall defined by the length and height of the wall.
30. The method of claim 29 further comprising extending more than one corbel from the wall for supporting concrete structural members.
31. The method of claim 30 in which the concrete structural members include double Tee beams having two stems, each stem of the double Tee beam being positioned on top of the support end of a corresponding corbel extension.
32. The method of claim 26 in which the at least one upright elongate reinforcement member comprises two reinforcement members, each reinforcement member comprising an elongate bar with a radially extending distal head secured to a plate, one reinforcement member extending upwardly from an upper surface of the corbel sleeve from a back end, and another reinforcement member extending downwardly from a lower surface of the corbel sleeve from a front end.
33. The method of claim 23 in which the corbel sleeve is formed of plastic and includes at least one bearing plate positioned to form at least one desired contact point.
34. A method of supporting a load comprising: extending a corbel from a wall, the corbel including a corbel extension having an insertion end and a support end, with the insertion end being inserted into the wall and secured therein, the support end extends from the wall, at least one upright elongate reinforcement member is secured relative to the corbel extension and extends upwardly and downwardly therefrom for structurally engaging internal portions within the wall for structurally supporting the corbel extension; and supporting the load with the corbel on the support end of the corbel extension.
35. The method of claim 34 further comprising extending a corbel sleeve having a longitudinal passage into the wall, the at least one reinforcement member being secured to the corbel sleeve, the insertion end of the corbel extension for inserting into the longitudinal passage of the corbel sleeve.
36. The method of claim 34 in which the at least one upright elongate reinforcement member comprises two reinforcement members, each reinforcement member comprises an elongate bar with a radially extending distal head secured to a plate, one reinforcement member extending upwardly relative to an upper surface of the corbel extension from a back end, and another reinforcement member extending downwardly relative to a lower surface of the corbel extension from a front end.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The foregoing will be apparent from the following more particular description of example embodiments, as illustrated in the accompanying drawings in which like reference characters refer to the same parts throughout the different views. The drawings are not necessarily to scale, emphasis instead being placed upon illustrating embodiments.
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DETAILED DESCRIPTION
[0034] A description of example embodiments follows.
[0035] Referring to
[0036] The corbel 10 can include a corbel outer sleeve or insert portion 12 (
[0037] Before the double Tee 20 can be installed, a lateral elongate corbel extension portion 18 (
[0038] Since the corbel extension 18 can be easily installed by insertion and securement by bolting or welding at the time the double Tee 20 is installed, a corbel extension 18 with a long enough support surface can be selected to make sure that the support surface 18c laterally protrudes far enough from the concrete wall 16 to properly support the double Tee 20, and longer ones can be selected to compensate for unforeseen gaps between the concrete wall 16 and the double Tee 20. In addition, the width of the support surface 18c can be wider than the inner sleeve member 18a in order to provide a wide enough surface to support the width of a stem 20a, and to compensate for any side to side variation.
[0039] By structurally connecting, securing or engaging the upright reinforcement rebar 14 of the insert portion 12 to the rebar 17 within a planar upright wall 16 such as by abutting, welding, fasteners, connecting pieces, tying or capturing, prior to casting, loads F exerted on the corbel extension 18 and outer sleeve member 12a (which extend perpendicular to the plane of the wall 16 and the narrow dimension or thickness of wall 16) can be spread over at least a majority of the length and height of the wall 16 by the rebar 17, or a significant portion thereof. The load or force F from a stem 20a of a double Tee beam 20 is generally directed downwardly along the planar face of the wall 16 defined by the length L and height H of the wall 16 and can be slightly offset or away from the surface. In addition, the load F can also exert a moment M (
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[0041] In one embodiment, the wall 16 can be about one foot thick. The insert portion 12 can be about 10 inches long and the outer sleeve member 12a can be steel rectangular tubing about 5 inches wide7 inches high inch wall9 inches long. Flange plate 12b can be about 9 inches wide13 inches high inch thick. The insert portion 12 and longitudinal passage 13 can extend laterally or horizontally into the wall 16 about 10 inches. The corbel extension 18 can be about 18 inches long and the inner sleeve member 18a can be steel rectangular tubing about 4 inches wide6 inches high inch wall18 inches long. Flange 18b and support surface 18c can be formed from a bent 90 degree plate where flange 18b can be about 6 inches wide4 inches high inch thick, and support surface 18c can be about 6 inches wide8 inches long by inch thick. The inner sleeve member 18a can extend into the insert portion 12 by an amount equal to the length of the longitudinal passage 13 (for example 10 inches) for full surface engagement therein, which can spread forces from the inner sleeve member 18a over the length of the insert portion 12. The end of the inner sleeve member 18a can abut the end of longitudinal passage 13 such that the portion of the inner sleeve member 18a within the insert portion 12 can be longitudinally constrained between the end of longitudinal passage 13 and flange plate 12b. In some embodiments, the concrete can fill the interior of the inner sleeve member 18a. The rebar 14 can extend above and below the outer sleeve member 12a of the insert portion 12 at least about 5 to 5 heights of the outer sleeve member 12a, which can be about 35-40 inches, such as 38 inches. The pairs of rebar 14 can also be longitudinally spaced along passage 13 apart from each other about 6-7 inches, and spaced on opposite sides of passage 13 by about 5 inches. Such lengths of the paired and spaced rebar 14 can internally engage the concrete and/or rebar 17 within the wall 16 to distribute forces F exerted on the corbel 10 over a significant or majority of the wall 16 over a large area above, below and/or to the sides of the insert portion 12, so that the concrete and rebar 17 can readily resist cracking or crumbling of the wall 16, or pulling of the insert portion 12 from the planar face of the wall 16. The rebar 14 can also form two spaced pairs of tall H-shaped reinforcing structures on the insert portion 12, looking both in the longitudinal and lateral directions, and can develop an upright column of concrete defined or surrounded by the rebar 14 encompassing at least a portion of the outer sleeve member 12a extending above and below the outer sleeve member 12a, providing a solid anchor.
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[0046] While example embodiments have been particularly shown and described, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the scope of the embodiments encompassed by the appended claims. For example, in some embodiments, the corbel 10, outer sleeve member 12a, and/or corbel extension 18 can be angled. Various features or embodiments can be combined together or omitted. The corbels in the present invention can extend from walls, columns or other supporting structures, and can extend from more than one side, for example both sides of a wall. Structures other than double Tees can be supported, such as floors, roof sections, beams, etc. A wall, column or supporting structure can be formed with a pocket or insert portion 12 formed therein, and the corbel extension 18 inserted afterward. Various dimensions indicated can vary, and can be larger or smaller, depending upon the application at hand. The tubing for the insert portion 12 and the corbel extension 18 can have smaller cross-sectional dimensions or size than shown in the drawings, and does not have to be rectangular, but can be of other suitable shapes. Depending upon the application at hand, components of the corbels such as the insert portion 12, corbel extension 18 and reinforcement members 14, 32 and 36, can include or be made of carbon steel, stainless steel or galvanized steel. In some embodiments, the outer sleeve or insert portions 12 in the present invention can be formed of plastic such as a plastic sleeve and hold one or more load bearing or contact portions, members, elements, sheets or plates 22, such as two, at desired contact points or load bearing surfaces. The plates 22 can be for contacting the concrete, reinforcement members, and/or portions of the corbel extension portion or its flanges as desired, and can be made of the materials previously described above.