SYSTEM FOR COUPLING A AT LEAST ONE RING GEAR OF A GEARBOX WITH A STATIC PART IN AN AIRCRAFT TURBO ENGINE
20190120363 ยท 2019-04-25
Inventors
Cpc classification
F02C7/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/4031
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H1/2818
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H1/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/028
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2057/02043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02K3/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/40311
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/023
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2055/176
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16H57/023
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A system for coupling at least one ring gear of a gearbox with at least one static part of a geared turbofan engine through a connector device, in particular a ring-like connector device, arranged radially between the at least one ring gear and the at least one static part, with two first torque link devices coupling the ring gear with the connector device, the two first torque link devices being arranged between the ring gear and the connector device, in particular opposite to each other on a first axis; two second torque link devices for coupling the connector device to the at least one static part, the two second torque link devices being arranged between the connector device and the at least one static part, in particular opposite to each other on a second axis.
Claims
1. A system for coupling at least one ring gear of a gearbox with at least one static part of a geared turbofan engine through a connector device, in particular a ring-like connector device, arranged radially between the at least one ring gear and the at least one static part, with two first torque link devices coupling the ring gear with the connector device, the two first torque link devices being arranged between the ring gear and the connector device, in particular opposite to each other on a first axis; two second torque link devices for coupling the connector device to the at least one static part, the two second torque link devices being arranged between the connector device and the at least one static part, in particular opposite to each other on a second axis.
2. The system according to claim 1, wherein the first axis and the second axis being perpendicular to each other.
3. The system according to claim 1, wherein torque link devices each comprise a torque input part coupled to the ring gear or the connector device and a torque output part coupled to the connector device or the at least one static part, the torque link devices configured so that an input torque applied tangentially from the at least one ring gear or the connector device on the input part transformable into a shear force within the torque link devices, the shear force being transformable into a output torque at the output part, the output torque acting tangentially to the connector device or the at least one static part.
4. The system according to claim 3, wherein a tubular element is positioned at the input part and/or a tubular element is positioned at the output part.
5. The system according to claim 3, wherein at least one of the torque link devices comprises two torque links which are pivotably connected to each other through a pivot element.
6. The system according to claim 3, wherein at least one of the torque link devices comprises one torque link which is pivotably connected a structure of the system, in particular an adapter section or to at least one of the ring gears.
7. The system according to claim 3, wherein the input and output parts of at least one of the torque link devices is offset relative to a rotational axis of the pivot element.
8. The system according to claim 3, wherein at least one of the torque link devices comprises a pivoting point, in particular through tubular elements and their axis, that is offset with respect to the central plane or axis going through the center between the two ring gears.
9. The system according to claim 2, wherein at least one torque link is Y-shaped or fork-shaped, in particular comprising a tubular element at the basis and/or the prongs of the Y-shaped torque link or fork shaped torque link, the tubular elements configured to be coupled to another torque link, tangentially to the at least one ring gear, tangentially to the connector device and/or tangentially to the at least one static part, in particular where in two Y-shaped torque links are pivotably connected through the pivot element at the basis of one of the torque links.
10. The system according to claim 3, wherein at least one torque link is Z-shaped, with the upper and lower part of the Z-shape comprising tubular elements offset by a distance or at least one torque link is triangularly shaped, in particular two parts with tubular elements at a right angle.
11. The system according to claim 3, wherein the torque link device comprises two torque links which are coupled anti-symmetrically.
12. The system according to claim 3, wherein the at least one torque link of the torque link device and/or the torque link device are movable in an axial direction, as defined by the rotational axis of the geared turbofan engine.
13. The system according to claim 1, wherein the at least one torque link is coupled to a spring and/or damper system.
14. The system according to claim 1, comprising one ring gear, in particular with spur teeth or two ring gears, in particular with helical ring gears.
15. The system according to claim 1 connected to a gearbox in geared turbo fan aircraft engine.
Description
[0026] Embodiments of the invention are shown in the figures, where
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[0050] With reference to
[0051] The geared turbofan engine 10 works in the conventional manner so that air entering the intake 12 is accelerated by the propulsive fan 13 to produce two air flows: a first air flow into the intermediate pressure compressor 15 and a second air flow which passes through a bypass duct 22 to provide propulsive thrust. The intermediate pressure compressor 15 compresses the air flow directed into it before delivering that air to the high pressure compressor 16 where further compression takes place.
[0052] The compressed air exhausted from the high-pressure compressor 16 is directed into the combustion equipment 17 where it is mixed with fuel and the mixture is combusted. The resultant hot combustion products then expand through, and thereby drive the high pressure turbine 18 and intermediate pressure turbine 19 (i.e. turbine sections) before being exhausted through the nozzle 20 to provide additional propulsive thrust. The high pressure turbine 18 and the intermediate pressure turbine 19, respectively, drive the high pressure compressor 16 and the intermediate pressure compressor 15, each by suitable interconnecting shaft assembly.
[0053] An intermediate pressure shaft 101 also drives the propulsive fan 13 via the gearbox 14. The gearbox 14 is a reduction gearbox in that it gears down the rate of rotation of the propulsive fan 13 by comparison with the intermediate pressure compressor 15 and intermediate pressure turbine 19.
[0054] The gearbox 14 is an epicyclic planetary gearbox having a static gearing gear 1 (e.g. here two parallel ring gears), rotating and orbiting planet gears (not shown here) supported by a planet carrier (also not shown here) and a rotating sun gear 102. In the embodiment shown the output of the gearbox 14 is through the carrier. In principle other gearbox 14 designs can be used.
[0055] The embodiment shown in
[0056] In
[0057] In the following some embodiments for such a coupling (e.g. a mounting or a connection) of the gearbox 14 within the aircraft engine 10 are described in an exemplary, non-limiting way.
[0058] In
[0059] In
[0060] The other parts of the gearbox 14 and the nut 52 and bolt 51 connection are not shown for sake of simplicity in this figure.
[0061] It is assumed that a torque T operates in counter-clockwise direction on the static (i.e. non-rotating) the at least one ring gear 1. This torque T is transmitted via first torque link devices 31 to a connector device 2 which is a ring-like structure surrounding the ring gears 1 radially outward from the ring gears 1. As will be described in connection with
[0062] From the connector device 2 the torque T is transmitted via second torque link device 32 to static parts 3 which are only shown schematically in
[0063] The torque links devices 31, 32 comprise torque links which will be described in detail below.
[0064] The first torque link devices 31 are spaced apart by 180 between the ring gears 1 and the connector device 2, i.e. the first torque link devices 31 are arranged opposite to each other on a first axis A.
[0065] The second torque link devices 32 are also spaced apart by 180 but are positioned between the connector device 2 and the static parts 3, i.e. the second torque link devices 32 are arranged opposite to each other on a second axis B.
[0066] The first and second axis A, B, defining the relative positions of the torque link devices 31, 32 are perpendicular to each other.
[0067] In other embodiments, not shown here, the torque device links 31, 32 can be positioned around the ring gears 1 and/or the connector device 2 not exactly opposite so that the axis A, B would not be perpendicular.
[0068] In effect the connector device 2 together with the mutually perpendicularly arranged torque link devices 31, 32 forms a kind of intermediate or floating ring coupling for the ring gears 1 with static parts 3 within the geared turbofan engine 10.
[0069] This forms a coupling system which allows a stiff resistance against torsion T and relative high flexibility in the axial and lateral direction (see e.g.
[0070]
[0071] In
[0072] At the top and on the bottom, the first torque link devices 31 are shown, coupling the ring gears 1 with connector device 2. This first torque link device 31 is shown in detail in
[0073] At the right hand side of
[0074] In
[0075] The first torque link device 31 each comprise to two torque links 41, 42, best seen in
[0076] The first torque link devices 31 (see
[0077] The flange (adapter section 50) can be distributed over an angle less than 360 around the ring gears 1 or it can be designed circumferentially all over 360 as the ring gears 1 themselves.
[0078] In
[0079] The second torque link devices 32 (see
[0080] The tubular elements 48, 49 shown in
[0081] In
[0082] In
[0083] The connector device 2 is coupled to the static parts 3 at the top and at the bottom through the second torque link devices 32 being opposite to each other on the second axis B. First and second axes A, B are perpendicular to each other.
[0084] At the outer surface of the ring gear 1 an adapter section 50 is positioned, strengthening the ring gear 1 against the high torque loads in this region. The torque T is applied to the ring gear in a counter-clockwise direction. The adapter section 50 is symmetrical to the first axis A and the second axis B.
[0085] This adapter section 50 can be thought of as part of the common flange between two ring gears 1. In the embodiment considered, the ring gears 1 comprise two helical ring gears which are connected using a common interface, which is the common flange. This is why we may have that common flange extended circumferentially 360; or, we could have the ring gears bolted together 360, and the adapter was distributed at a given angle, symmetrically or unsymmetrically with respect to the torque link device position 31 shown in
[0086] As in the other embodiments, the connector device 2 together with the mutually perpendicularly arranged torque link devices 31, 32 forms a kind of intermediate or floating ring, coupling the ring gears 1 with at least one static part 3 within the geared turbofan engine 10.
[0087] The ring-like structure of the connector device 2 provides a high torque resistance. The torque T is transmitted at discrete and perpendicular locations. The complete system has a considerable flexibility (i.e. relatively low stiffness) in the lateral directions indicated by the arrows in the Y- and Z-directions.
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[0090] The only allowed rotation of any torque link 41, 42 with respect to another mating torque link 41, 42 at their common spot face interface is affected by some amount of friction. Therefore, stiffness of the whole system in both lateral and axial direction depends on that friction. The adverse influence of friction can be mitigated by a proper higher offset of the pivoting point of the torque link device.
[0091] The amount of lateral flexibility introduced with this design means there is a need to effectively support the weight of its members in order not to exert unwanted parasitic loads on to the other gears, like planets and sun. Therefore it may be assumed that some spring elements 53 (see
[0092] In
[0093] The first torque link 41 has an input part 43 which is coupled to the connector device 2 (not shown here) with two tubular elements 48 at the input part 43. The input torque T.sub.in is transmitted in the axial direction of the two tubular elements 48 on the input part 43. The input torque T.sub.in causes a shear force in the torque link device 32.
[0094] The base of the Y-shaped first torque link 41 forms the pivot element 47 pivotably linked with the second torque link 42.
[0095] The pivot element 47 comprises a tubular element fitting between the two tubular elements at the two prongs of the Y-shaped second torque link 42. Opposite the two prongs the one tubular element 49 forms the output part 44 of the torque link device 32. There the output torque T.sub.out is here transmitted to the static part 3 (not shown here).
[0096] In
[0097] The first torque link 41 comprises a beam-like input part 43 coupled to the ring gears 1 using a common flange. At the other end of the beam-like input part 43, a tubular element forms the pivot element 47. The pivot element 47 is positioned between the prongs of the Y-shaped second torque link 42. At the other end a tubular element 49 forms the output part 44 of the first torque link device 31.
[0098] The input torque T.sub.in is transmitted tangentially from the ring gears 1 into the beam-like input part 43. The output torque T.sub.out transmitted tangentially from the output part 44 into the connector device 2.
[0099] In both torque link devices 31, 32 (see
[0100] The embodiment of the first torque link device 32 shown in
[0101] In the system (see
[0102] In
[0103] In the embodiment shown in
[0104] In
[0105] In these embodiments the Z-shaped torque links 41, 42 forming the torque link devices 31, 32 comprise pivoting points, with tubular elements 48, 49 with their respective axis offset with respect to the central plane going through the center between two ring gears 1. In
[0106] The torque T has a counter-clockwise direction as indicated by the arrow. The first torque link devices 31 on the first axis A couple the ring gears 1 with the connector device 2, the second torque link devices 32 on the second axis B couple the connector device 2 with the static parts 3. The first and second axes A, B are positioned perpendicular to each other.
[0107] As in the other embodiments, the lateral stiffness (directions Y and Z in
[0108] One difference to the embodiment shown in
[0109]
[0110]
[0111] In general, each pair of tubular elements 48, 49 in the embodiments described above can be connected using bolts 51 and nuts 52, or any other fasteners similar in function. The torque link devices 31, 32 are designed such that the primary torque load gets transferred through the contact between each pair of tubular elements 48, 49 at their common contact interface. In such circumstances, the fasteners are principally unloaded axially as a result of the main torque transmission load. When the torque acts in the opposite direction, the bolts get into tension, and they can be used as fuses to limit the amount of that reversed torque.
[0112] In
[0113] The second torque link device 32 comprises only one torque link 41 which is connected to the adapter section 50 (i.e. a flange at the ring gears 1) and the static part 3 with nuts 52 and bolt 51 connections.
[0114] In
[0115] The torque links 41, 42 are Z-shaped. Both
[0116] In general, the lateral and axial stiffness depend on the amount of friction, and also an offset of the torque link devices; the greater the offset, the more flexibility the system has. In other words, it is easier to overcome friction at rotation of a torque link with respect mating one if the pin offset is higher.
[0117] In general, the maximum axial stiffness of 3100 N/mm and the maximum lateral stiffness of 5500 N/mm can be easily not exceeded (flexibility) using this system. Therefore, it can accommodate easily axial and radial offset without exerting high loads at the ring gear teeth. On top of those two stiffness, it provides high flexural flexibility due to bending moment.
[0118] The embodiment of the system can provide significant flexibility regardless of the direction of the lateral enforcement. It is very flexible at lateral enforcement no matter whether an offset occurs at one given angle or at completely another one. In other words, the ring gears can be displaced in Y-direction, while still applying high torque values, and also in the perpendicular Z-direction. Although, we may use different forces, thus the flexibility may be different in different directions.
LIST OF REFERENCE NUMBERS
[0119] 1 ring gear [0120] 2 connector device [0121] 3 static part [0122] 4 front casing of geared turbofan engine [0123] 10 geared turbofan engine [0124] 11 principal rotational axis [0125] 12 air intake [0126] 13 propulsive fan [0127] 14 gearbox, power gearbox [0128] 15 intermediate pressure compressor [0129] 16 high-pressure compressor [0130] 17 combustion equipment [0131] 18 high-pressure turbine [0132] 19 intermediate-pressure turbine [0133] 20 exhaust nozzle [0134] 21 fan casing [0135] 22 by-pass duct [0136] 31 first torque link device [0137] 32 second torque link device [0138] 41 first torque link [0139] 42 second torque link [0140] 43 input part [0141] 44 output part [0142] 47 pivot element [0143] 48 tubular element, particular at input part [0144] 49 tubular element, particular at output part [0145] 50 adapter section, flange [0146] 51 nut [0147] 52 bolt [0148] 53 spring [0149] 101 intermediate pressure shaft [0150] 102 sun gear [0151] A axis for torque links of the first torque link device [0152] B axis for torque links of the second torque link device [0153] R rotational axis of pivot element [0154] T torque