Direct resistance heating method

Abstract

A direct resistance heating method includes placing a first electrode and a second electrode on a plate-shaped workpiece such that the first electrode and the second electrode extend across the workpiece in a direction substantially perpendicular to a center line of a heating target region of the workpiece, the center line connecting a middle portion of one side of the heating target region and a middle portion of the other side of the heating target region; and moving at least one of the first electrode and the second electrode along the center line while applying electric current between the first electrode and the second electrode.

Claims

1. A direct resistance heating method comprising: placing a first electrode and a second electrode on a plate-shaped workpiece such that the first electrode and the second electrode have sufficient length to extend across the workpiece in a direction perpendicular to a center line of a heating target region of the workpiece, the center line connecting a middle portion of one side of the heating target region and a middle portion of the other side of the heating target region, and the center line being not perpendicular to both the one side and the other side of the heating target region; and moving at least one of the first electrode and the second electrode along the center line while applying electric current between the first electrode and the second electrode, wherein said placing comprises (i) placing the first electrode and the second electrode on the plate-shaped workpiece such that the first electrode and the second electrode extend in a direction parallel to both the one side and the other side of the heating target region, and (ii) rotating the workpiece with respect to each of the first electrode and the second electrode such that the first electrode and the second electrode extend in the direction perpendicular to the center line of the heating target region.

2. The direct resistance heating method according to claim 1, wherein said moving comprises moving one of the first electrode and the second electrode along the center line and in a direction in which the resistance per unit length of the workpiece increases, so as to adjust a time during which the electric current is applied for each portion of the heating target region.

3. The direct resistance heating method according to claim 1, wherein, in said moving, from a state at which the electric current starts to be applied to a state at which the electric current is stopped from being applied, a total amount of heat per unit volume of a portion of the workpiece where the electric current is applied by the first and second electrodes is uniform, irrespective of a location on the workpiece.

4. The direct resistance heating method according to claim 2, wherein said moving comprises adjusting a moving speed of the one of the first electrode and the second electrode based on a change of a width of the heating target region such that the time during which the electric current is applied for each portion of the heating target region is adjusted.

5. The direct resistance heating method according to claim 1, wherein said placing comprises rotating the workpiece or each of the first electrode and the second electrode in a horizontal plane.

6. The direct resistance heating method according to claim 1, wherein the workpiece has a symmetrically varying width along a longitudinal direction of the workpiece from the one side of the heating target region to the other side of the heating target region.

Description

BRIEF DESCRIPTION OF DRAWINGS

(1) FIGS. 1A to 1D are diagrams illustrating a direct resistance heating method according to an embodiment of the present invention, in which FIG. 1A is a plan view illustrating a state before direct resistance heating, FIG. 1B is a front view illustrating the state before the direct resistance heating, FIG. 1C is a plan view illustrating a state after the direct resistance heating, and FIG. 1D is a front view illustrating the state after the direct resistance heating;

(2) FIG. 2 is a plan view illustrating an example of a shape of a workpiece to be heated by the direct resistance heating method according to the embodiment;

(3) FIGS. 3A and 3B are diagrams illustrating an arrangement of a workpiece with respect to the electrodes, in which FIG. 3A is a plan view illustrating a state before direct resistance heating and FIG. 3B is a plan view illustrating a state after the direct resistance heating;

(4) FIG. 4 is a diagram for explaining a basic relational expression regarding a direct resistance heating;

(5) FIGS. 5A and 5B are diagrams illustrating another arrangement of the workpiece with respect to the electrodes where the workpiece is arranged without being rotated in a horizontal plane, in which FIG. 5A is a plan view illustrating a state before direct resistance heating and FIG. 5B is a plan view illustrating a state after the direct resistance heating;

(6) FIG. 6 is a front view of a direct resistance heating apparatus;

(7) FIG. 7 is a left side view of the direct resistance heating apparatus;

(8) FIG. 8 is a plan view of a portion of the direct resistance heating apparatus; and

(9) FIG. 9 is a right side view of the direct resistance heating apparatus.

DESCRIPTION OF EMBODIMENTS

(10) Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. In the following embodiments, a direct resistance heating is performed on a workpiece having a shape of a flat plate. Examples of the workpiece includes a workpiece whose thickness is constant and whose width does not vary along a longitudinal direction of the workpiece, a workpiece having a region to be heated (hereinafter heating target region) whose width or thickness varies along a direction from one end to the other end of the heating target region so that a sectional area thereof is decreased or increased, and a workpiece in which an opening or a cut-out region is provided in the heating target region and, in a longitudinal direction of the workpiece, a dimension of the cross section perpendicular to the longitudinal direction is decreased or increased. Material of the workpiece may be a steel material which can be subjected to direct resistance heating by supplying current thereto, for example. The workpiece may be configured by a single piece or may be configured by an integral body which is obtained by joining the materials with different resistivity by a welding process, etc. Further, the workpiece may be provided with one heating target region or a plurality of heating target regions. When the workpiece is provided with a plurality of heating target regions, the heating target regions may be adjacent to each other or may be spaced apart from each other.

(11) As shown in FIGS. 1A to 1D, a direct resistance heating apparatus 10 for a direct resistance heating method according to an embodiment of the present invention includes a first electrode 11 and a second electrode 12 forming a pair of electrodes 13. The first electrode 11 and the second electrode 12 have a roll shape or a quadrilateral shape extending in the same direction across the workpiece w. The first electrode 11 and the second electrode 12 are electrically connected to a power feeding unit 1 and a part of the workpiece w located between the first electrode 11 and the second electrode 12 is subjected to direct resistance heating.

(12) In the direct resistance heating apparatus 10 shown in FIG. 1, the first electrode 11 is a roll-shaped moving electrode. The first electrode 11 is configured to be moved by a moving mechanism 15 along a longitudinal direction of the workpiece w while contacting the workpiece w.

(13) That is, in a state where current is supplied to the workpiece w from the power feeding unit 1 through the pair of electrodes 13 while the first electrode 11 and the second electrode 12 are brought into contact with the workpiece w, the moving mechanism 15 can move the first electrode 11 to change an interval between the first electrode 11 and the second electrode 12.

(14) The moving mechanism 15 includes an adjustment unit 15a configured to control a moving speed of the first electrode 11 and a drive mechanism 15b configured to move the first electrode 11 by the adjustment unit 15a. The adjustment unit 15a obtains the moving speed of the first electrode 11 from data on the shape and dimensions of the workpiece w, in particular, a heating target region w.sub.1 and the drive mechanism 15b is intended to move the first electrode 11 by the obtained moving speed.

(15) The second electrode 12 may a fixed electrode or may be a moving electrode to be moved by a separate similar moving mechanism. In the below description, it is assumed that the first electrode 11 can be moved by the moving mechanism 15. Of course, the first electrode 11 may be in a state of being fixed, depending on the shape of the workpiece w, etc.

(16) As shown in FIG. 1A, the first electrode 11 and the second electrode 12 have a length spanning a front end and a rear end of the workpiece w as seen in a plan view, irrespective of the site of the workpiece w in the longitudinal direction.

(17) The workpiece w has, for example, a shape of a flat plate extending from one side to the other side substantially along the longitudinal direction of the workpiece w. As shown in FIGS. 1A and 1C, the workpiece w has an irregular shape whose width varies along the longitudinal direction of the workpiece w. In addition, the workpiece w exhibits a trapezoidal shape in which one end and the other end of the heating target region w.sub.1 of the workpiece w are substantially parallel to each other. A left region w.sub.L is provided in a left side of the heating target region w.sub.1. A right region w.sub.R is provided in a right side of the heating target region w.sub.1. In the embodiment shown in FIG. 1, the workpiece w includes the left region w.sub.L on the left side of the heating target region w.sub.1 and the right region w.sub.R on the right side of the heating target region w.sub.1, which are respectively provided in a continuous form. However, according to another embodiment of the present invention, the workpiece w may include only one of the left region w.sub.L and the right region w.sub.R or may not include both of them.

(18) When arranging the first electrode 11 and the second electrode 12 extending in the same direction across the workpiece w on the plate-shaped workpiece w, each of the electrodes 11, 12 is placed on the workpiece w in a state in which the workpiece w is rotated in the horizontal plane or each of the electrodes 11, 12 is rotated in the horizontal plane so that a center line L.sub. connecting a middle portion L.sub.M of one side L of the heating target region w.sub.1 and a middle portion R.sub.M of the other side R of the heating target region w.sub.1 is substantially perpendicular to the electrodes 11, 12, as shown in FIGS. 3A and 3B. For example, in a case in which the pair of electrodes 13 is configured by the first electrode 11 and the second electrode 12 extending across the workpiece w, the workpiece w extending substantially in the longitudinal direction is turned in a horizontal plane and the pair of electrodes 13 is placed on the workpiece w.

(19) Hereinafter, how to place the workpiece w to the pair of electrodes 13 will be described in detail.

(20) FIG. 2 is a plan view showing an example of the shape of the workpiece w employed in the illustrative embodiment of the present invention. The workpiece w employed in the illustrative embodiment of the present invention includes the left region w.sub.L on the left side of the heating target region w.sub.1 and the right region w.sub.R on the right side of the heating target region w.sub.1, as shown in FIG. 2. The left side (one side) L of the heating target region w.sub.1 includes a front point L.sub.F on a front end and a rear point L.sub.B on a rear end, as seen in a plan view. A right side (the other side) R of the heating target region w.sub.1 includes a front point R.sub.F on a front end and a rear point R.sub.B on a rear end, as seen in a plan view.

(21) Further, as shown in FIG. 2, when an angle between an extended line to the right of the front point L.sub.F of the left region W.sub.L and a straight line R.sub.FL.sub.F is defined as .sub.F and an angle between an extended line to the right of the rear point L.sub.B of the left region W.sub.L and a straight line R.sub.BL.sub.B is defined as .sub.B, as seen in a plan view, all of the angles .sub.F, .sub.B have a positive valve in a counter-clockwise direction, as seen in a plan view around the front point L.sub.F and the rear point L.sub.B, respectively. Meanwhile, all of the angles .sub.F, .sub.B may have a negative valve in a clockwise direction, as seen in a plan view around the front point L.sub.F and the rear point L.sub.B, respectively.

(22) The first electrode 11 and the second electrode 12 are placed on the workpiece w in a state where the workpiece w is slightly rotated on a horizontal plane so that the center line L.sub. connecting the middle portion L.sub.M of the left end L of the heating target region w.sub.1 and the middle portion R.sub.M of the right end R thereof is substantially perpendicular to each extending direction of the first electrode 11 and the second electrode 12. In the illustrative embodiment shown in FIG. 3A and FIG. 3B, the center line L.sub. connecting a midpoint L.sub.C of the left side L and a midpoint R.sub.C of the right side R is considered and the workpiece w is placed so that the center line L.sub. is substantially perpendicular to the first electrode 11 and the second electrode 12. That is, the center line L.sub. divides the workpiece w into two with regard to the widthwise direction.

(23) The width of the heating target region w.sub.1 of the workpiece w shown in FIGS. 2 to 3B becomes narrower toward the right region w.sub.R. Accordingly, as shown in FIG. 3A, by rotating the workpiece w on a horizontal plane so that the center line L.sub. is substantially perpendicular to the electrodes 11, 12 in a state where the first electrode 11 and the second electrode 12 are disposed substantially parallel to each other, the second electrode 12 is brought into contact with the left side of the heating target region w.sub.1 and the first electrode 11 is placed parallel to the second electrode 12 with an interval.

(24) Then, the first electrode 11 is moved away from the second electrode 12 by the moving mechanism 15 while power is supplied between the first electrode 11 and the second electrode 12 from the power feeding unit 11. As shown in FIGS. 1C, 1D and 3B, the first electrode 11 is moved until it is moved completely beyond the other end R of the heating target region w.sub.1 and the power supply from the power feeding unit 1 is stopped.

(25) In the illustrative embodiment of the present invention, by rotating the workpiece w in a horizontal plane or rotating the first electrode 11 and the second electrode 12 in a horizontal plane, the electrodes 11, 12 are placed so that each of the first electrode 11 and the second electrode 12 is not parallel to the left end L and the right end R of the heating target region w.sub.1, that is, the electrodes 11, 12 substantially intersect with the longitudinal direction of the workpiece w. The reason for placing the electrodes 11, 12 in this way is as follows.

(26) When power is supplied between the first electrode 11 and the second electrode 12 from the power feeding unit 11, current flows between a portion of the workpiece w in contact with the first electrode 11 and a portion of the workpiece w in contact with the second electrode 12. The current flows through the lowest resistance portion of the workpiece w between the contact portion with the first electrode 11 and the contact portion with the second electrode 12. When, in the portion of the workpiece w between the contact portion with the first electrode 11 and the contact portion with the second electrode 12, each segment in the extending direction of the electrodes 11, 12 is homogeneous, the current flows through the shortest path. Accordingly, in the portion of the workpiece w between the first electrode 11 and the second electrode 12, the dimension along the center line L.sub. of each segment in the extending direction of the electrodes 11, 12 falls within the same range. Then, substantially equal electric current flows through the portion of the workpiece w between the first electrode 11 and the second electrode 12 and Joule heat generated by the electric current is uniform.

(27) The temperature in the portion of the workpiece w between the first electrode 11 and the second electrode 12 is increased by the direct resistance heating. However, when the degree of the temperature rise in the portion of the workpiece w is not changed with respect to the extending direction of the electrodes 11, 12, the resistance is not changed and the current uniformly flows even when the portion of the workpiece w is virtually further segmented in the extending direction of the electrodes 11, 12. Therefore, the resistance of each segment is not greatly different from each other in the extending direction of the electrodes 11, 12 and the degree of temperature rise in unit time is approximately equal.

(28) Next, the reason for moving the first electrode 11 by the moving mechanism 15 as shown in FIG. 1 will be described. Assumed that the thickness of the workpiece w is constant, the sectional area of the workpiece w perpendicular to the center line L.sub. is reduced along the right direction, as shown enlarged in FIG. 3. Accordingly, the first electrode 11 is moved in a direction in which the sectional area is reduced along the center line L.sub.. In this way, from a state shown in FIG. 3A at which the electric current starts to be applied to a state shown in FIG. 3B at which the electric current is stopped from being applied, the total amount of heat per unit volume of the portion of the workpiece w where the electric current is applied by the first and second electrodes 11, 12 falls within a certain range, irrespective of the location on the workpiece w.

(29) As such, by moving the first electrode 11 with respect to the region of the workpiece w where the electric current is to be applied by the first electrode 11 and the second electrode 12 from the direct resistance heating start state to the direct resistance heating end state of the pair of electrodes 13 by the power feeding unit 1, it is possible to control the amount of heat for each sub-region into which the heating target region w.sub.1 is virtually divided along a moving direction of the first electrode 11 in a stripe pattern. The sub-regions are arranged along the moving direction of the first electrode 11 in a stripe pattern.

(30) Hereinafter, the moving speed obtained by the adjustment unit 15a of the moving mechanism 15 will be described. As shown in FIG. 4, the temperature rise .sub.0 when current I is supplied to a sectional area A.sub.0 of the unit length for t.sub.0 seconds is obtained from the following equation:
.sub.0( C.)=e/(.Math.c)(I.sup.2t.sub.0)/A.sub.0.sup.2Equation 1

(31) wherein e is resistivity (.Math.m), is a density (kg/m.sup.3), and c is specific heat (J/kg.Math. C.).

(32) The temperature rise .sub.n when current I is supplied to a sectional area A.sub.n of the unit length for t.sub.n seconds is obtained from the following equation:
.sub.n( C.)=e/(.Math.c)(I.sup.2t.sub.n)/A.sub.n.sup.2Equation 2

(33) Here, when the current I is constant and the temperature rise .sub.0 is equal to the temperature rise .sub.n, the following relation is established.
t.sub.0/A.sub.0.sup.2=t.sub.n/A.sub.n.sup.2Equation 3

(34) Accordingly, time of heating different sections to the same temperature by supplying constant current is proportional to the square of the sectional area ratio.

(35) The speed V of the moving electrode may be set as follows:
V=L/(t.sub.0t.sub.n)Equation 4

(36) Here, L is the length of the workpiece in the longitudinal direction.

(37) Accordingly, the moving speed can be obtained by the adjustment unit 15a based on the data of the shape and dimensions of the workpiece w such as a steel material and the heating target region w.sub.1, the amount of current supplied from the power feeding unit 1 and a predetermined heating temperature.

(38) For example, assuming that the thickness of the workpiece w is constant, the region w.sub.2 defined between the first electrode 11 and the second electrode 12 immediately before the end of the electric current application, that is, the region w.sub.2 where the electric current is applied (hereinafter, current applying region) has a substantially trapezoidal shape, as shown in FIG. 3B. That is, it can be approximated that the width is monotonically changed along the longitudinal direction. In order to substantially uniformly heat the current applying region w.sub.2, the first electrode 11 and the second electrode 12 are spaced apart from each other and placed to extend across the current applying region w.sub.2. For example, as shown in FIG. 3B, the second electrode 12 is placed at a position adjacent to one end of the current applying region w.sub.2 and the first electrode 11 is placed on the right side of the second electrode 12. The first electrode 11 and the second electrode 12 have sufficient length to extend across the workpiece w. The second electrode 12 is placed on the workpiece w such that the second electrode 12 is substantially perpendicular to the center line L.sub. and brought into contact with any of the front and rear ends of the left end L of the heating target region w.sub.1. Further, the first electrode 11 is placed on the workpiece w so as to be substantially parallel to the second electrode 12. At this time, the first electrode 11 is at least partially in contact with the heating target region w.sub.1. Then, the first electrode 11 is moved along the center line L.sub. while power is supplied from the power feeding unit 1 to the first electrode 11 and the second electrode 12. As shown in FIG. 3B, when the first electrode 11 passes through the entire heating target region w.sub.1, the electric current application is stopped. Then, even when the width of the workpiece w is changed along the moving direction of the electrode, the speed of moving the first electrode 11 can be adjusted, depending on the change in resistance per unit length. In this instance, time during which the electric current is applied to each portion of the heating target region can be adjusted in accordance with the change of the width.

(39) In this way, with the workpiece w being virtually divided into sub-regions along the moving direction of the electrode in a widthwise stripe pattern, it is possible to ensure the applied amount of electric current appropriate for the resistance of each of the sub-regions and it is possible to heat the current applying region w.sub.2 of the workpiece w to a temperature range of constant width, by adjusting the current applying time as described above.

(40) For example, when a width of the current applying region w.sub.2 is narrower to the right direction as shown in FIG. 3, the moving speed of the one electrode is adjusted on the basis of the change in the width of the first electrode 11 in contact with the current applying region w.sub.2. From the equation 4, the moving speed is defined by a function which is proportional to the square of the change ratio of the sectional area.

(41) Here, the power feeding unit 1 may be an AC power supply as well as a DC power supply. When average current of constant period is not changed even in the case of the AC power supply, the temperature rise due to the electric current can be made in the same range irrespective of the location on the heating target region of the workpiece w, by adjusting the current applying time.

(42) Here, unlike the embodiment shown in FIG. 1 and FIG. 3, a case where the workpiece w is placed on the pair of electrodes 13 without being slightly rotated on a horizontal plane will be described as an example.

(43) As shown in FIG. 5A, the second electrode 12 is placed to be parallel along the left end L of the heating target region w.sub.1 and the first electrode 11 is placed to be parallel and slightly offset from the second electrode 12. Then, it is assumed that the first electrode 11 is moved by the moving mechanism 15.

(44) Then, in a state of immediately before the end of the electric current application as shown in FIG. 5B, current flows in a direction i.sub.F on a front side of the heating target region w.sub.1 whereas current flows in a direction i.sub.B perpendicular to the left side L and the right side R of the heating target region w.sub.1 on a rear side of the heating target region w.sub.1. However, this makes it difficult for the current to flow in a region A shown in FIG. 5B. Accordingly, it is difficult to uniformly heat the heating target region w.sub.1 of the workpiece w.

(45) As such, in the illustrative embodiment of the present invention, the first electrode 11 and the second electrode 12 are placed on the workpiece w such that the first electrode 11 and the second electrode 12 extend across the plate-shaped workpiece w and are substantially perpendicular to the center line L.sub.a connecting the middle portion L.sub.M of the left side L and the middle portion R.sub.M of the right side R in the heating target region w.sub.1 of the workpiece w. In the illustrative embodiment of the present invention, a hatched region in FIG. 3B is a region on the workpiece w defined by the first electrode 11 and the second electrode 12, that is, the current applying region w.sub.2. The current applying region w.sub.2 is distinguished from the heating target region w.sub.1. As shown in FIG. 3B, In a state where the first electrode 11 and the second electrode 12 are most separated from each other, the current applying region w.sub.2 is formed by the heating target region w.sub.1, a triangular region L, which is a portion of the left region w.sub.L, whose one side is defined by the left side L of the heating target region w.sub.1 and a triangular region R, which is a portion of the right region w.sub.R, whose one side is defined by the right side R of the heating target region w.sub.1.

(46) Therefore, an interval between a portion of the workpiece w in contact with the first electrode 11 and a portion of the workpiece w in contact with the second electrode 12 is likely to fall within the same range, irrespective of the location on the workpiece in a widthwise direction. That is, current supplied to a portion of the workpiece w between the first electrode 11 and the second electrode 12 can fall within the same range, irrespective of the location on the workpiece w in the widthwise direction. Accordingly, it is possible to substantially uniformly heat the plate-shaped workpiece w.

(47) Furthermore, when the resistance per unit length of the workpiece w is increased along the center line L.sub., that is, when the resistance of each segmented region when the workpiece w is segmented in a section perpendicular to the center line L.sub. is increased along the center line L.sub., the time during which the electric current is applied can be adjusted for each portion of the heating target region w.sub.1 by moving the first electrode 11 in a direction in which the resistance is increased. In this way, it is possible to substantially uniformly heat the region w.sub.1 to be subjected to a heat treatment. Herein, the unit length is, for example, a distance of 1 cm in a direction along the center line L.sub.. When a width of the heating target region w.sub.1 is widest at the middle portion in the longitudinal direction of the heating target region w.sub.1, and is decreased along the longitudinal direction towards respective sides, the first electrode 11 and the second electrode 12 may be placed at the middle portion so as to be substantially perpendicular to the center line L.sub., and the first electrode 11 and the second electrode 12 may be moved in opposite directions so that an interval between the electrodes is widened.

(48) As shown in FIGS. 6 to 9, each of the electrodes 21, 22 of a direct resistance heating apparatus 20 is configured by electrode parts 21a, 22a and auxiliary electrode parts 21b, 22b, which sandwich the workpiece w from a vertical direction.

(49) In FIG. 6, a moving electrode 21 is disposed on the left side and a fixed electrode 22 is disposed on the right side, as seen from the front. The moving electrode 21 and the fixed electrode 22 respectively include paired lead parts 21c, 22c, the electrode parts 21a, 22a coming into contact with the workpiece w and the auxiliary electrode parts 21b, 22b for pressing the workpiece w toward the electrode parts 21a, 22a.

(50) As shown in FIG. 6, a moving mechanism 25 is configured as follows. A guide rail 25a extends in the longitudinal direction. A movement control rod 25b configured by a screw shaft is disposed above the guide rail 25a so as to extend in the longitudinal direction. The movement control rod 25b is screwed to a slider 25c sliding on the guide rail 25a. The slider 25c is moved in the longitudinal direction by rotating the movement control rod 25b by a step motor 25d while adjusting the speed thereof.

(51) The lead part 21c for the moving electrode is disposed on the slider 25c with an insulation plate 21d interposed therebetween. A wiring 2a is electrically connected to the power feeding unit 1 and fixed to one end of the lead part 21c for the moving electrode. The electrode part 21a is fixed to the other end of the lead part 21c. A hanging mechanism 26 is provided in which the auxiliary electrode part 21b is disposed so as to be movable in a vertical direction.

(52) The hanging mechanism 26 is provided on a mount which is configured by a stage 26a, wall parts 26b, 26c and a bridge part 26d, etc. That is, the hanging mechanism 26 includes paired wall parts 26b, 26c which are spaced apart from each other in a widthwise direction and provided on the other end of the stage 26a, the bridge part 26d which is bridged over the upper ends of the wall parts 26b, 26c, a cylinder rod 26e which is mounted on an axis of the bridge part 26d, a clamping part 26f (a fixture) which is mounted to a leading end of the cylinder rod 26e, and a holding plate 26g which holds the auxiliary electrode part 21b in an insulating manner. The leading end of the cylinder rod 26e is fixed to an upper end of the clamping part 26f and support parts 26i are respectively provided on the opposing surface of the wall parts 26b, 26c, so that the holding plate 26g can be swingably guided by a connecting shaft 26h. As the cylinder rod 26e is moved in a vertical direction, the holding part 26f, the connecting shaft 26h, the holding plate 26g and the auxiliary electrode part 21b are moved in a vertical direction. The electrode part 21a and the auxiliary electrode part 21b extend across the heating target region of the workpiece w. Thus, an upper surface of the electrode part 21a and a lower surface of the auxiliary electrode part 21b can be entirely pressed against the workpiece w by being swung by the connecting shaft 26h.

(53) In order to hold the electrode part 21a and the auxiliary electrode part 21b in contact with the plate-shaped workpiece w even when the hanging mechanism 26 and the lead part 21c for the moving electrode are moved in the longitudinal direction by the moving mechanism 25, rolling rollers 27a, 27b are disposed in both the electrode part 21a and the auxiliary electrode part 21b so as to extend across the workpiece w in a widthwise direction of the workpiece w. The rolling rollers 27a, 27b can be freely rolled by a pair of bearings 28a, 28b. Even when the electrode part 21a and the auxiliary electrode part 21b are moved in the longitudinal direction by the moving mechanism 25, it is possible to maintain a state where power is supplied to the workpiece w via a pair of bearings 28a, 28b and the rolling roller 27a.

(54) The fixed electrode 22 is provided on the other side of the direct resistance heating apparatus 20. As shown in FIG. 6, a tension means 29 for the fixed electrode is disposed on a stage 29a. The lead part 22c for the fixed electrode is disposed on the tension means 29 for the fixed electrode with an insulation plate 29b interposed therebetween. The wiring 2b electrically connected to the power feeding unit 1 is fixed to one end of the lead part 22c for the fixed electrode. The electrode part 22a for the fixation is fixed to the other end of the lead part 22c for the fixed electrode. A hanging mechanism 31 in which the auxiliary electrode part 22b is disposed movably in a vertical direction is arranged so as to cover the electrode part 22a for the fixation.

(55) The tension means 29 for the fixed electrode includes a moving means 29c connected to a lower surface of the insulation plate 29b to move the stage 29a in the longitudinal direction, sliders 29d, 29e for directly sliding the insulation plate 26b in the longitudinal direction and a guide rail 29f for guiding the sliders 29d, 29e. The position of the tension means 29 is adjusted by sliding the auxiliary electrode part 22b, the electrode part 22a and the lead part 22c for the fixed electrode in the longitudinal direction by the moving means 29c. By providing the tension means 29 in the direct resistance heating apparatus 20 in this manner, it is possible to flatten the workpiece w even when the workpiece w is expanded due to the direct resistance heating.

(56) The hanging mechanism 31 includes a pair of wall parts 31b, 31c spaced apart from each other in a widthwise direction and provided upright on the other end of a stage 31a, a bridge part 31d bridging over the upper ends of the wall parts 31b, 31c, a cylinder rod 31e mounted on an axis of the bridge part 31d, a clamping part 31f mounted to a leading end of the cylinder rod 31e, and a holding plate 31g holding the auxiliary electrode part 22b in an insulating manner. The holding plate 31g is clamped by the clamping part 31f via a connecting shaft 31h. The leading end of the cylinder rod 31e is fixed to an upper end of the clamping part 31f. Similarly to the hanging mechanism 26, the holding plate 31g is swingably supported by support parts which are respectively provided on the opposing surface of the wall parts 31b, 31c. As the cylinder rod 31e is moved in a vertical direction, the clamping part 31f, the connecting shaft 31h, the holding plate 31g and the auxiliary electrode part 22b are moved in a vertical direction. The electrode part 22a and the auxiliary electrode part 22b extend across the heating target region of the workpiece w. Thus, an upper surface of the electrode part 22a and a lower surface of the auxiliary electrode part 22b can be entirely pressed against the workpiece w by being swung by the connecting shaft 31h.

(57) Although not shown in FIGS. 6 to 9, the workpiece w is horizontally supported by a horizontal support means. The workpiece w is sandwiched and fixed by the electrode 21 and the auxiliary electrode 22. The workpiece w is sandwiched by the electrode 21 and the auxiliary electrode 22. The electrode 21 and the auxiliary electrode 22 are moved by the moving mechanism 25. The electrode 21 is moved by the moving mechanism 25 while a moving speed thereof is controlled by the speed adjustment unit 15a. Accordingly, by adjusting the moving speed of the electrode 21 and the auxiliary electrode 22 by the speed adjustment unit 15a in accordance with the shape of the workpiece w, it is possible to uniformly heat the heating target region of the workpiece w or it is possible to heat the heating target region of the workpiece w which is distributed to be smoothly changed from a high-temperature region to a low-temperature region.

(58) In this way, in the direct resistance heating apparatus 20, the electrode part 21a and the auxiliary electrode part 21b are placed so as to sandwich the workpiece w from the upper and lower. The electrode part 21a has a solid structure and extends across the heating target region of the workpiece w. The electrode part 21a is provided so as to extend across a pair of lead parts 21c (bus bars) arranged along an electrode moving direction. The electrode part 21a, the auxiliary electrode part 21b and a pair of lead parts 21c are attached to a means which is moved along the electrode moving direction by the moving mechanism 25. At least one of the electrode part 21a and the auxiliary electrode part 21b is vertically moved by the cylinder rod 26e as a pressing means and therefore runs on the workpiece w while sandwiching the workpiece w by the electrode part 21a and the auxiliary electrode part 21b. In this way, the electrode part is moved while supplying power from the electrode part 21b to the workpiece w via the bus bar 21c.

(59) In addition to the embodiment shown in FIGS. 6 to 9, the following configuration may be employed. That is, in a state where at least one of the electrode part 21a and the auxiliary electrode part 21b is vertically moved by the cylinder rod 26e as a pressing means and therefore the workpiece w is sandwiched by the electrode part 21a and the auxiliary electrode part 21b, the electrode part 21a runs on a pair of bus bars and therefore can be moved while supplying power from the electrode part 21b to the workpiece w via the bus bars 21c.

(60) While the present invention has been described in connection with a certain embodiment thereof, various changes and modifications can be made therein, for example, in accordance with the shape and dimensions of the workpiece w. For example, when the workpiece w includes a region in which the sectional area is reduced along one direction and thus the resistance per unit length is increased, it is possible to uniformly heat the region by moving the electrode in the one direction. A longitudinal side of the outer periphery of the workpiece w connecting both ends of the outer periphery of the workpiece w is not necessarily a straight line and may be a curved line, or may be configured by connecting a plurality of straight lines and/or curved lines having different curvature.

(61) Further, although a case of providing one heating target region on a portion of the workpiece w has been described in the foregoing embodiment, the present invention may be applied to a case where the workpiece is divided into multiple regions, each being a heating target region.

(62) Further, the present invention may be applied to a case where the workpiece is not made of single material but configured by connecting two plate members by welding, for example. In this case, the heating target region may extend across the welding line.

(63) One or more embodiments of the invention provide a direct resistance heating method capable of substantially uniformly heating a portion of a plate-shaped workpiece having a varying width along a longitudinal direction of the workpiece.