Flexible ribbed panel
10265630 ยท 2019-04-23
Assignee
Inventors
Cpc classification
International classification
Abstract
In one example, a panel includes a series of hollow ribs arranged generally parallel to each other, and the hollow ribs define part of a first side of the panel. A flexible web is disposed between each two successive ribs of the plurality of ribs. The panel is made of plastic and is in the form of a unified single-piece structure in which the flexible webs are integral with the plurality of ribs.
Claims
1. A panel, comprising: a first portion defining part of a first side of the panel and including a plurality of substantially hollow ribs arranged generally parallel to each other, and each of the substantially hollow ribs is closed off at each end and is free from any openings in its upper surface, and each of the substantially hollow ribs extends to an edge of the panel, and the first portion also including a plurality of flexible webs, and one or more of the flexible webs is integral with, and connects, two successive ribs of the plurality of substantially hollow ribs; and a flexible second portion that is integral with the first portion and defines part of a second side of the panel that is disposed opposite the first side of the panel, and the second side of the panel has an interior surface, and one or more of the flexible webs forms an integral tack off with the interior surface of the second side of the panel, and a portion of one of the flexible webs is spaced apart from the interior surface of the second side of the panel; and the panel substantially comprises plastic and is in the form of a unified single-piece structure.
2. The panel as recited in claim 1, wherein the second side of the panel is substantially smooth.
3. The panel as recited in claim 1, wherein each of the substantially hollow ribs has a generally rectangular cross-sectional shape.
4. The panel as recited in claim 1, wherein one or more of the substantially hollow ribs defines a hollow interior that is substantially enclosed.
5. The panel as recited in claim 1, wherein one or more of the flexible webs defines an axis about which the panel is bendable.
6. The panel as recited in claim 1, wherein one or more of the flexible webs comprises a depression.
7. The panel as recited in claim 1, wherein the substantially hollow ribs are substantially straight.
8. The panel as recited in claim 1, wherein one or more of the substantially hollow ribs is curved.
9. The panel as recited in claim 1, wherein the substantially hollow ribs are generally parallel to an edge of the panel.
10. The panel as recited in claim 1, wherein the substantially hollow ribs are non-parallel with respect to an edge of the panel.
11. The panel as recited in claim 1, wherein an edge of the panel is substantially straight.
12. The panel as recited in claim 1, wherein the panel is substantially flexible along a first axis and the panel is substantially rigid along a second axis that is generally perpendicular to the first axis.
13. The panel as recited in claim 1, wherein the flexibility of the panel is a function of a configuration and/or location of the substantially hollow ribs.
14. A panel, comprising: a plurality of substantially hollow ribs arranged generally parallel to each other and defining part of a first side of the panel, and the substantially hollow ribs are uniformly spaced apart from each other, and an interior of one of the substantially hollow ribs communicates with an interior of another of the substantially hollow ribs, and the panel further includes a second side that is disposed opposite the first side; and a plurality of flexible webs, one or more of the flexible webs connecting two successive substantially hollow ribs of the plurality of substantially hollow ribs, one of the flexible webs forming an integral tack off with an interior surface of the second side of the panel, and a portion of one of the flexible webs is spaced apart from the interior surface of the second side of the panel, and one or more of the flexible webs is in the form of a channel that is open at one or both ends, and the panel substantially comprises plastic and is in the form of a unified single-piece structure in which the plurality of flexible webs are integral with the plurality of substantially hollow ribs.
15. The panel as recited in claim 14, further comprising a first complementary engagement structure configured to engage a second complementary engagement structure of another panel or structure.
16. The panel as recited in claim 14, wherein each of the flexible webs defines a respective axis about which the panel is bendable.
17. The panel as recited in claim 14, wherein the panel is substantially more flexible in a first direction than in a second direction that is generally perpendicular to the first direction.
18. The panel as recited in claim 14, wherein each of the flexible webs is immediately adjacent to the two successive substantially hollow ribs between which that flexible web is disposed.
19. The panel as recited in claim 14, wherein the substantially hollow ribs all have substantially the same size and shape.
20. The panel as recited in claim 14, wherein the substantially hollow ribs are configured and arranged so that the panel is bendable into a circular configuration about an axis that extends across another axis of the panel.
21. The panel as recited in claim 14, wherein the substantially hollow ribs are distributed over a majority of a dimension of the panel.
22. The panel as recited in claim 14, wherein one of the substantially hollow ribs differs from another of the substantially hollow ribs in any one or more of the characteristics: size; shape; length; or, orientation.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The appended drawings contain figures of some example embodiments to further clarify various aspects of the present disclosure. It will be appreciated that these drawings depict only some embodiments of the disclosure and are not intended to limit its scope in any way. The disclosure will be described and explained with additional specificity and detail through the use of the accompanying drawings in which:
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DETAILED DESCRIPTION OF SOME EXAMPLE EMBODIMENTS
(26) The present disclosure is generally concerned with playground equipment. In brief, some implementations of a playground slide may have a small number of parts and can be assembled with few, or no, tools and fasteners.
(27) A. General Aspects of Some Example Embodiments
(28) In general, playground equipment and associated components disclosed herein, including slide beds, side rails, locking mechanisms, and complementary engagement elements, may be constructed with a variety of components and materials including, but not limited to, plastic (including injection-molded, blow-molded, roto-molded, and twin sheet plastic structures and elements) including polycarbonates, composites, metals, and combinations of any of the foregoing. Suitable metals may include steel, aluminum, and aluminum alloys, although the skilled person will understand that a variety of other metals may be employed as well and the scope of the invention is not limited to the foregoing examples. Where metal is employed in the construction of a playground component, the metal elements may take one or more forms including, but not limited to, square tube, rectangular tube, oval tube, round tube, pipe, angles, flatbar, I-shapes, T-shapes, L-shapes, round bar, square bar, rectangular bar, and combinations and portions of any of the foregoing.
(29) Depending upon the material(s) employed in the construction of the playground equipment, a variety of methods and components may be used to connect, releasably or permanently, various elements of the playground equipment. For example, the various elements of playground equipment or component within the scope of this disclosure may be attached to each other by any one or more of allied processes such as welding or brazing, and/or mechanically by way of fasteners such as bolts, screws, pins, and rivets, for example. As disclosed herein, at least some embodiments of a playground slide can be assembled without the use of fasteners such as threaded fasteners (e.g., screws, bolts, screw nails), nails, or rivets. Such embodiments of the playground slide may also be assembled without the use of tools such as screwdrivers and hammers.
(30) Some, none, or all of portions of a one or more of the playground equipment and its components may be coated with paint or other materials. At least some of such materials may serve to help prevent, or reduce, rust and corrosion.
(31) Surface treatments and textures may also be applied to portions of the playground equipment. For example, the slide bed may be relatively smooth on its upper side to enable users to descend the slide bed easily, while portions of the side rails may be textured or treated in such a way as to enable a user to effectively grip the side rails.
(32) B. Structural Aspects of Some Example Embodiments
(33) Directing attention now to the Figures, details are provided concerning example playground equipment 100. The playground equipment 100 may include a frame 102 that includes a variety of frame elements 104. The frame elements 104 can take any suitable form, such as tubular metal pieces for example. In some embodiments, the playground equipment 100 includes one or more swings 106 suspended from the frame 102. The playground equipment 100 can also include one or more elements such as a ladder 108, an elevated platform 110 and associated railing 112, ramp 114, and any subset of the foregoing. The disclosed example playground equipment 100 may also include a playground slide 200 that can be connected, either permanently or detachably, to another element of the playground equipment 100, such as the elevated platform 110 for example.
(34) Directing attention now to
(35) In
(36) With attention now to
(37) By way of illustration, and with continued reference to
(38) Turning now to
(39) With reference to the particular example embodiment of
(40) For example, the complementary structure 304 indicated in
(41) As a result of the aforementioned example configuration of the first and second complementary structures 304 and 402, respectively, one or more tabs 304a can be inserted into corresponding first slot portions 402a, and then the slide bed 400 and/or side rail 300 moved in such a way that the protrusion 304b moves into the second slot portion 402b. Because the protrusion 304b is undercut, such that the relatively wider portion of the protrusion 304b extends above the second slot portion 402b while the undercut portion resides in and/or below the second slot portion 402b, the slide bed 400 cannot be easily pulled away from the side rail 300.
(42) Among other things then, the first and second complementary structures 304 and 402 enable the side rails 300 and slide bed 400 to be releasably locked together solely by way of the complementary structures 304 and 402, and without requiring the use of any fasteners. Of course, fasteners can be employed in any of the disclosed embodiments and could, for example, be used, in addition to complementary structures such as 304 and 402, to attach the slide bed to the side rails and/or to attach any other components of the disclosed playground slides together. Accordingly, embodiments that include both complementary structures 304/402 as well as fasteners are contemplated within the scope of this disclosure.
(43) The functionality of the first and second complementary structures 304 and 402, respectively, can be enhanced by positioning the slide bed 400 in such a way that the first slot portions 402a are oriented downward in the direction that a user would slide, as indicated in
(44) As noted above, the complementary structures 304 can take a variety of different forms, which can be combined together in a single embodiment of the side rail 300. Accordingly, and with continued reference to
(45) With brief reference particularly to
(46) With reference now to
(47) Turning now to
(48) Once the hook 404 is fully positioned in the slot 310 and inside interlock pocket 306a, the resilient hinge of the tab 308 returns the tab 308 to the position shown in
(49) As the foregoing discussion suggests, the combination of the interlock pockets 306a and 306b, tab 308, slot 310, hook 404, tooth 312, and locking tab 314 comprise one or more locking mechanisms that may be employed to permanently or releasably connect the side rails 300 and slide bed 400. While certain functions are associated with each of the aforementioned elements in the example embodiment discussed above, it will be appreciated that the allocation of the functions among the elements is not fixed and, in other embodiments, the functions may be allocated in other ways.
(50) Directing attention next to
(51) As indicated in the aforementioned Figures, the slide bed 400 may include a top side 400a and a bottom side 400b. The top side 400a may have a relatively smooth surface or configuration so as to enable a user to readily slide along the surface when the slide bed 400 is employed as part of a playground slide 200.
(52) The bottom side 400b of the slide bed 400 may include a plurality of ribs 406. The ribs 406 may be arranged transversely relative to a length of the slide bed 400, as shown in
(53) Rib configurations, such as the example disclosed in
(54) As well, because each rib 406 in the illustrated example, and in at least some other embodiments not specifically illustrated, is configured generally in the form of a box girder, the ribs may provide lateral stiffness, rigidity and strength in a direction that is generally transverse to a length of the slide bed 400, i.e., in a direction generally parallel to the length of the ribs 406. This is the case even if the ribs are partly, or substantially, hollow, as they are in at least some embodiments. Thus, the rib configuration likewise enables a slide bed 400 construction that is sufficiently rigid and strong in the transverse direction that no supplemental supports or strengthening members are required to support the slide bed 400 between the side rails 300.
(55) C. An Alternative Embodiment of a Playground Slide
(56) Directing attention now to
(57) As indicated in
(58) In the illustrated example, three support elements 506 are provided where forces and/or loads are expected to be greatest during use of the playground slide 500. In particular, support elements 506 are provided near the upper end of the playground slide 500, another support element 506 is located near the middle of the playground slide 500, and an additional support element 506 is located near the lower end of the playground slide 500. This particular configuration is provided only by way of example and, accordingly, more or fewer support elements 506 can be located in the aforementioned and/or other locations on the playground slide 500. In other embodiments, the support elements 506 are omitted.
(59) With continued attention to
(60) As further indicated in
(61) The pad eyes 508 may be integral with the side rail 502 and formed, for example, by a blow-molding, or other, process. Alternatively, the pad eyes 508 can be discrete structures that are attached, permanently or removably, to the side rail 502. In general, the pad eyes 508 can be located anywhere along the underside of side rail 502, and any number of pad eyes 508 can be employed in any given embodiment.
(62) In the particular example of
(63) With continued reference to
(64) Directing attention finally to
(65) In the illustrated example, the brace 512 is attached to the side rails 502 near the bottom of the playground slide 500, although the brace 512 is not required to be attached to the side rails 502 in any particular location. The brace 512 can be attached to the side rails 502 in any suitable fashion. In the illustrated example, the brace 512 may include tabs 512a at either end that are configured and arranged to be received in corresponding recesses 502a defined by the side rails 502. Two or more fasteners 514 can be used to connect the tabs 512a of the brace 512 to each of the side rails 502.
(66) With particular reference now to
(67) Thus, the channel 502b provides a certain amount of support to the slide bed 504, though the slide bed 504 is primarily supported by complementary structures, such as the examples disclosed elsewhere herein, that are located on the underside of the side rails 502 and engage corresponding complementary structures of the slide bed (see, e.g.,
(68) D. Some Example Alternative Embodiments
(69) In some alternative embodiments, the slide bed takes the form of a single solid piece of material that is not blow-molded but may, instead, be injection-molded or extruded. The wave shape of at least one of these embodiments may be created during the production process such that the resulting slide bed is at least semi-rigid and retains its wave shape even when not attached to slide rails. These example alternative slide beds can be plastic, but that is not required and other materials, such as metal for example, can be used instead. In some examples, these alternative slide beds may include complementary structures similar, or identical, to the complementary structures 402. In other alternative embodiments, the inside interlock pocket of a side rail can be eliminated and replaced with a relatively short section of groove that extends along a lower portion of the inside of the side rail. This short groove can be used to receive and retain one, some, or all, of the locking mechanism elements positioned in the inside interlock pockets disclosed herein. The groove can be less than about 15 inches long, and is positioned at a lower end of the inside of the side rail.
(70) E. Advantageous Aspects of Some Example Embodiments
(71) As will be apparent from the present disclosure, one or more embodiments of the invention can provide one or more advantageous and unexpected effects, relative to structures representing the state of the art, in any combination, some examples of which are set forth below. It should be noted that such effects are neither intended, nor should be construed, to limit the scope of the claimed invention in any way.
(72) For example, one or more embodiments of the invention may be advantageous inasmuch as they enable the assembly of a playground slide, including a slide bed and side rails, with little or no use of threaded fasteners, nails, or rivets. As another example, some embodiments of the slide bed and side rails can be connected to each other without employing any fasteners that directly connect the slide bed to the side rails. As a further example, embodiments of the invention are configured to ship flat and thereby reduce shipping costs. As yet a further example, embodiments of the invention provide for a connection between the slide bed and side rails that is more substantial and stronger than such as might be provided by side rails that include a groove in which the slide bed is received. Consistently, the aforementioned connection provided by embodiments of the invention is sufficiently robust and reliable that it need not be supplemented by additional structures and reinforcements. In a further example, embodiments of the invention provide for a slide bed whose configuration provides strength and stiffness in particular aspects of the slide bed.
(73) Although this disclosure has been described in terms of certain embodiments, other embodiments apparent to those of ordinary skill in the art are also within the scope of this disclosure. Accordingly, the scope of the disclosure is intended to be defined only by the claims which follow.