Metal panel wall cover system
10267045 ยท 2019-04-23
Assignee
Inventors
- Stephen Finley Knight, Jr. (Benton, LA, US)
- Tommy Lane Johnson (Bossier City, LA, US)
- Hunter Floyd Langdon (Shreveport, LA, US)
Cpc classification
E04F13/0851
FIXED CONSTRUCTIONS
E04F13/12
FIXED CONSTRUCTIONS
E04F13/0816
FIXED CONSTRUCTIONS
E04F13/26
FIXED CONSTRUCTIONS
E04F13/0821
FIXED CONSTRUCTIONS
E04F13/24
FIXED CONSTRUCTIONS
International classification
E04F13/08
FIXED CONSTRUCTIONS
E04F13/24
FIXED CONSTRUCTIONS
E04F13/12
FIXED CONSTRUCTIONS
Abstract
Metal panel sidings have panel clips and a cover. The panel clips are mounted in linear arrays to a wall. The cover has a plurality of elongated metal panels having lateral side laps and a show side. The side laps extend inward from the show side. The panel clips have a first catch engaging a side lap of a first panel and a second catch engaging a side lap of a second, adjacent panel. The side laps provide vertical seams between adjacent panels. The first catch of the clips is mounted to the wall. The second catch is coupled to the first catch for movement from an unset position to a set position. The second catch does not engage the side lap of the second panel in its unset position, and engages the side lap of the second panel in its set position. Straps preferably are installed on the panels.
Claims
1. A metal panel siding system installed on a structure, said siding system comprising: (a) a plurality of panel clips mounted in linear arrays to a wall of said structure; (b) a cover attached to said panel clips, said cover comprising a plurality of elongated metal panels having lateral side laps and a show side extending between said side laps, wherein said side laps extend inward from said show side; (c) a plurality of straps, said straps engaging said side laps of said panels and extending therebetween to provide lateral flex in said panels; (d) wherein said panel clips comprise a first catch engaging one of said side laps of a first one of said panels and a second catch engaging one of said side laps of a second, adjacent one of said panels, said side laps thereby providing vertical seams between said adjacent panels; (e) wherein said first catch is mounted to said wall and said second catch is coupled to said first catch for movement relative to said first catch; said second catch being moveable during installation of said panels from an unset position where said second catch does not engage said one of said side laps of said second panel to a set position providing said engagement with said one of said side laps of said second panel.
2. The siding system of claim 1, wherein said side laps of said panels comprise a leg portion extending inward from said show side of said panel and a foot portion extending from said leg generally parallel to and under said show side.
3. The siding system of claim 1, wherein said panels are symmetrical.
4. The siding system of claim 2, wherein said straps comprise a hook at each end of said strap, said hooks being adapted to engage said foot portions of said side laps of a said panel and extend therebetween to provide lateral flex in said panel.
5. A method of providing a wall cover for a structure, said method comprising: (a) installing a plurality of panel clips on a wall of said structure, said panel clips being installed in linear arrays running across said wall and having a mountable catch and a settable catch, said settable catch being moveable relative to said mountable catch; and (b) attaching elongated metal panels to said panel clips to form at least a portion of said wall cover, said panels having an inwardly extending side lap; wherein said panel clips are installed and said panels are attached to said panel clips by: i) engaging one of said side laps of a first one of said panels with said mountable catches of one or more said panel clips; ii) installing said mountable catches on said wall; iii) installing a plurality of straps on said side laps of a second one of said panels to provide lateral flex in said second panel; iv) placing one of said side laps of said second panel adjacent said side lap of said first panel; and v) moving said settable catches of said panel clips into engagement with said side lap of said second panel.
6. A metal panel siding system installed on a structure, said siding system comprising: (a) a cover installed on a wall of said structure, said cover comprising a plurality of elongated metal panels having lateral side laps and a show side extending between said side laps; (b) a plurality of straps, said straps engaging said side laps of said panels and extending therebetween and providing lateral flex in said panels.
7. The metal panel system of claim 6, wherein one of said side laps of a first one of said panels and one of said side laps of a second, adjacent one of said panels are engaged to provide vertical seams between said adjacent panels.
8. The metal panel system of claim 7, wherein said panels are asymmetrical panels and said straps engage one of said side laps of a first one of said panels and one of said side laps of a second one of said panels.
9. The metal panel system of claim 7, wherein said panels are symmetrical panels and said straps engage said side laps of a same said panel.
10. A panel clip for a metal panel siding system, said system comprising a plurality of elongated metal panels adapted for assembly into a cover, said panel clip comprising: (a) a first catch adapted to engage a side lap of a first said metal panel; and (b) a second catch adapted to engage a side lap of a second, adjacent said metal panel; (c) said side laps thereby providing vertical seams between said adjacent panels; (d) wherein said first catch is adapted for mounting to a wall of a structure and said second catch is coupled to said first catch for movement relative to said first catch; said second catch being moveable during installation of said panels from an unset position where said second catch does not engage said side lap of said second panel to a set position where said second catch engages said side lap of said second panel.
11. The panel clip of claim 10, wherein said first catch and said second catch are adapted to engage said panel side laps such that said panel clip does not restrict movement of said panels along a linear array of a plurality of said panel clips.
12. The panel clip of claim 10, wherein said second catch is coupled to said first catch for movement between said unset position and said set position.
13. The panel clip of claim 10, wherein said first catch has guides adapted to receive said second catch such that said second catch can slide from said unset position to said set position.
14. The panel clip of claim 10, wherein said second catch may be releasably locked in said unset position or said set position.
15. The panel clip of claim 14, wherein said first catch and said second catch are provided with mating nubs adapted for releasable engagement to releasably lock said second catch in said unset or said set position.
16. The panel clip of claim 10, wherein said panel clip comprises a vertical fence restricting lateral movement of said side laps of said panels.
17. The panel clip of claim 16, wherein said fence is provided on said second catch.
18. The panel clip of claim 10, wherein said panel clip comprises a stop limiting movement of said second catch past said set position.
19. The panel clip of claim 18, wherein said stop comprises a tab on said second catch adapted to engage a track on said first catch.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
(23)
(24)
(25)
(26)
(27)
(28)
(29)
(30)
(31)
(32)
(33)
(34)
(35)
(36)
(37) In the drawings and description that follows, like parts are identified by the same reference numerals. It also will be apparent from the discussion that follows that certain conventions have been adopted to facilitate the description of the novel systems which typically include large numbers of identical components. For example, as discussed below, various embodiments include a plurality of panels 20. Specific individual panels 20 may be identified in the drawings, or referenced in the discussion as 20a, 20b, 20c, etc. to distinguish a particular panel 20 from another panel 20. The drawing figures are not necessarily to scale. Certain features of the embodiments may be shown exaggerated in scale or in somewhat schematic form and some details of conventional design and construction may not be shown in the interest of clarity and conciseness.
DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS
(38) The present invention generally relates to metal panel sidings for the walls of buildings and other structures. Specific embodiments will be described below. For the sake of conciseness, however, all features of an actual implementation may not be described or illustrated. In developing any actual implementation, as in any engineering or design project, numerous implementation-specific decisions must be made to achieve a developer's specific goals. Decisions usually will be made consistent within system-related and business-related constraints. Specific goals may vary from one implementation to another. Development efforts might be complex and time consuming and may involve many aspects of design, fabrication, and manufacture. Nevertheless, it should be appreciated that such development projects would be routine effort for those of ordinary skill having the benefit of this disclosure.
(39) Walls may have many different designs, but one common design incorporates a structural frame. The frame will incorporate vertical support members, such as columns and studs, and horizontal support members, such as girts. Barrier films and insulating panels may be installed on the frame. Similarly, the wall may incorporate sheathing, such as plywood or oriented strand board (OSB) sheets, or spaced boards (nailers). The sheathing provides additional structural support for the wall. A cover then is installed to provide the outermost barrier to wind, water, and the other elements.
(40) The novel sidings provide wall covers which may be installed on many different walls in many different ways. The cover may be installed directly on framing or installed over sheathing. It may be anchored to frame members or to sheathing. The novel sidings may be used in new construction, and they may be installed over many types of existing wall covers. Moreover, the novel sidings may be installed on other types of walls, such as masonry walls.
(41) Broader embodiments of the novel siding systems utilize panel clips where the clips are mounted in linear arrays along a wall. A plurality of metal panels is attached to the clips to form a cover. The panels have lateral side laps with a show side extending between the side laps. The side laps extend inward from the show side such that the side laps, once the panels are installed, provide vertical seams between the panels. The panel clips have a first catch and a second catch. The first catch is mounted to the wall and engages the side lap of a panel. The second catch is movably coupled to the second catch. During installation, it can move from an open or unset position to a closed or set position in which it engages the side lap of a second panel. Preferably, straps are installed to assist in minimizing oil canning through the panels.
(42) For example, as shown in
(43) Novel siding 10 generally comprises a plurality of metal wall panels 20, a plurality of panel clips 30, and preferably a plurality of panel straps 90. As best appreciated from
(44) It also will be appreciated that panels 20 will be installed across frame 1 in a prescribed order. For example, as illustrated in
(45) Panels 20 have side laps 23 which may be joined to form vertical seams 21. Side laps 23 are formed by bending the lateral edges of panels 20 into a desired configuration. For example, as best appreciated from
(46) Transverse straps preferably are used in the novel siding systems to help further minimize oil canning or at least the visual perception of canning. For example, as shown in
(47) The precise number and spacing of straps 90 required for a particular installation will vary. A typical installation may include straps 90 at spacings of approximately 5 feet. Greater or fewer straps 90, however, may be used. The spacing of straps may depend, for example, on the stiffness of panels 20, the degree of flex imparted by each strap 90, and the environmental conditions in which siding 10 is installed. It also will be appreciated that straps 90 may have various configurations which will allow them to be used with other types of panels. Likewise, while preferably incorporated therein, the novel siding systems do not necessarily require straps.
(48) Panel clips are used to secure metal wall panels to a wall and to facilitate the formation of seams between the metal panels. Panel clips 30, for example, are used to secure metal panels 20 to studs 2 of frame 1 and to facilitate the formation of seams 21 between laterally adjacent panels 20 as seen best in
(49) Greater or fewer clips 30 may be used in the arrays depending upon the conditions to which siding 1 will be exposed. Where wind uplift is of minimal concern, fewer clips 30 may be necessary. Clips 30 might be required, for example, only every other or every third stud 2. Thus, when studs 2 are relatively closely spaced, frame 1 may not necessarily incorporate girts 3. If studs 2 are widely spaced, or more clips 30 are otherwise required between studs 2, girts or other horizontal frame members may be incorporated into frame 1. Girts also will be necessary for most vertical installations as most studs or other vertical frame members might not be spaced the width of the panels.
(50) In accordance with broad aspects of the invention, the clips have a first catch which is mounted to a wall and a second catch which is moveable from an unset position to a set position. Preferably, the second catch is moveable between its unset and set positions, i.e., back and forth. For example, as seen best in
(51) Track 31 generally comprises a bottom plate or base 32 which has been shaped to provide a pair of guides 33 along its sides and a catch 34 at its forward end. Guides 33 may be provided, for example, by folded portions extending from base 32 which form a pair of relatively wide, relatively low clearance channels. Guides 33 extend along the substantial length of track 31. Catch 34 may be provided, for example, by an upward extension from base 32 which is doubled back to form a rearward-facing hook. Catch 34 extends across the substantial portion of the forward end of track 31. Preferably, as shown, track 31 also comprises a fence 35. Fence 35 may be provided, for example, by cutting out small portions of guides 33 and bending them upward to provide a pair of upstanding tabs.
(52) Sled 41 generally comprises a bottom plate or base 42 which has been shaped to provide a catch 44 at its forward end and a grab 45 at its rearward end. Catch 44 is provided by an upward extension from base 42 which in turn is provided with a forward extension. Upward and forward extensions form a forward-extending, elevated tab. Grab 45 is provided by an upward extension which is doubled back to form a forward-facing hook.
(53) Sled 41 is slidably carried on track 31. Lateral edges of sled 41 are inserted into guides 33 of track 31 such that sled 41 is carried therein and may slide between, i.e., back and forth between a rearward, open, unset position and a forward, closed, set position. As discussed in detail below, slidable sled 41 will allow a panel 20 to be engaged by and disengaged from clip 30.
(54) One or more embossments, such as nubs 36, preferably are provided on base 32 of track 31. Nubs 36 provide a convex projection on the top surface of track base 32. Base 42 of sled 42 preferably is provided with two sets of embossments, such as nubs 46a and 46b. Nubs 46 provide concave recesses in the bottom surface of sled base 42. Nubs 36 and 46 are sized and configured such that they may be shifted into and out of mating engagement. Nubs 46a and 46b also are spaced from each other such that sled 41 may be selectively and releasably locked in its unset and set positions. That is, sled 41 may be releasably locked in its unset position by engaging nubs 46a on sled 41 with nubs 36 on track 31. Sled 41 may be releasably locked in its set position by engaging nubs 46b on sled 41 with nubs 36 on track 31.
(55) It will be appreciated, however, that oversetting of clips 30 can induce stress in panels 20 and contribute to undesirable oil canning. Thus, clips 30 also preferably include a stop limiting the movement of sled 41 along track 31 beyond its set position. Sled 41, for example, comprises a stop 43. Stop 43 is provided by cutting out a small portion of sled base 42 and bending it upward to provide an upstanding tab. Stop 43 is adapted to engage one of guides 33 on track 31 to limit travel of sled 41 along track 31. More specifically, stop 43 will limit movement of catch 44 on sled 41 towards catch 34 on track 31, preventing catches 44 and 34 from creating excessive stress on panels 20. Other configurations, of course, may be used to provide interference between sled 41 and track 31 and minimize clip-induced canning.
(56) Panel clips 30 are attached to studs 2 of frame 1 by fasteners, such as a pair of screws 70, extending through base 32 of track 31. A greater or lesser number of screws 70 or other fasteners may be used to mount panel clips 30 to studs 2. Typically, at least two fasteners will be used to resist torque about the connections and to provide greater stability for clips 30. Where wind uplift is of minimal concern, however, it may be possible to mount panel clips 30 with a single fastener. Conversely, additional screws 70 or other fasteners may be installed through track base 32 when more stability and strength is required in the connection between panel clips 30 and frame 1.
(57) Preformed slotted apertures 37 preferably are provided in base 32 of track 31 to accommodate screws or other fasteners and to provide some flexibility in locating track 31. If desired, however, round fastener holes may be provided, or screws may be driven through base 32. The exact length of track 31 and base 32 thereof, as well as the placement, configuration, and number of apertures 37, preferably are coordinated to allow for some imprecision in placement of clips 30 during installation.
(58) Siding 10 may be installed by installing a first panel 20a along the base of frame 1 as best appreciated from
(59) Panel clips 30 will be used to attach, and facilitate and secure the formation of vertical seams 21 between base panel 20a and the rest of panels 20 installed. For example, and as shown in
(60) Third, higher panel 20c then may be installed. Typically, straps 90c will be attached to panel 20c. The bottom side lap 23 of panel 20c then will be placed on guides 33 of track 31 between side lap 23 of second panel 20b and fence 35. Once panel 20c is thus positioned, sled 42 may be slid forward and releasably locked into its forward, closed, set position as shown in
(61) Once third panel 20c has been installed on clips 30, its other side lap 23 will be installed on another array of clips 30c in the same manner as was side lap 23. Additional panels 20 then may be installed, continuing upward from panel 20c until frame 1 has been completely covered.
(62) It will be appreciated that siding 10 has been exemplified in the context of a field portion of a wall. The field of a cover typically will constitute the clear majority of a siding installation and a major component of its cost. Walls, however, may incorporate many different architectural features and may have many different or intersecting fields. The novel siding systems may be adapted accordingly and will incorporate various components to complete certain portions of an installation either for functional purposes, such as weather sealing, or for aesthetic purposes.
(63) For example, the walls of buildings almost always incorporate windows and often have doors or other openings. They may have bay windows or other projections as well. Special components may be required to install around openings or projections. The walls usually terminate at a base, a soffit, or an inside or outside corner. Special components also may be required for such features. Similarly, flashing, sealants, and finish components may be installed in around many wall features. A wide variety of such components and installation methods are known in the art and may be used in the novel siding systems. Many embodiments of the novel siding systems also may incorporate insulation, such as fiberglass bats or foam boards, without appreciably increasing the overall thickness of the siding. The panels in many installations are elevated well away from the wall surface or framing and provide adequate space for insulation.
(64) The panels used in the novel recover metal roofs are the same type of single skin metal panels as are conventionally used in metal panel sidings and roofs. Thus, they may be fabricated from materials and by methods as are commonly employed in the art. Typically, such panels are fabricated from roll stock of painted or unpainted coated steel, such as Galvalume steel, zinc, copper, or aluminum. The roll stock is fed into a roll former which shapes the metal sheet into the desired configuration and cuts it to a desired length. Preformed panels may be used for a particular installation and cut as necessary, or a former may be mounted on a trailer or truck so that panels may be fabricated on a job site. It will be appreciated, however, that the panels may be made of other materials, such as rigid, moldable or extrudable plastic. The straps typically will be fabricated from the same materials and by the same methods as the panels.
(65) It also will be appreciated that the novel metal panel sidings are exemplified as using symmetrical metal panels of a particular configuration. Other types of symmetrical panels may be used, however, as may be asymmetrical metal panels. A variety of conventional symmetrical and asymmetrical panels which form vertical seams are known and may be adapted for use in the subject invention. For example, 138T and 238T symmetrical metal panels sold by McElroy Metal may be used.
(66) The clips used in the novel metal panel roof recovers preferably are made from steel, such as 16 to 24-gauge galvanized steel sheets that may be easily formed and bent and cut into a desired configuration by conventional metal forming equipment. Such materials provide a rugged, weather resistant clip that may be manufactured easily and economically. Other metals, such as extruded aluminum, may be used to fabricate the panel clips, however, as well as rigid, moldable or extrudable plastics.
(67) The exact dimensions of novel panel clips and their various features are not especially critical and may be varied to provide as much or as little engagement with the panels as may be desired or necessary for a particular installation. The novel clips also may have various configurations including, but not limited to the specific preferred embodiments discussed herein. The size and configuration of the panel clips also will be coordinated with the choice of panels used in the novel siding systems.
(68) Thus, it will be appreciated that the novel siding systems offer important advantages and benefits. Siding 1, for example, is resistant to thermally induced canning. That is, as appreciated from
(69) At the same time, however, neither catch 34 on track 31 nor catch 44 on sled 41 restrict movement of panels 20 along the linear array of clips 30 to which they are engaged. Panels 20 are free to slide horizontally within and across clips 30 as they expand and contract due to changes in temperature. Panels 20 will remain securely engaged with clips 30, yet differential stress and canning that otherwise would arise if panels 20 were restricted from moving by clips 30 will be avoided.
(70) As noted, straps 90 also help in reducing oil canning. By inducing uniform stress in panels 20, that is, a transverse bowing in panels 20, the tendency of the panel to warp irregularly is diminished. There will be tendency to relieve that stress created by straps 90 as panels 20 are subjected to thermal expansion and contraction.
(71) It also will be appreciated that siding 10 may easily and economically repaired, especially as compared to conventional concealed fastener siding systems having a vertical seam between the panels. That is, panels 20 may be disengaged from clips 30 without damaging the panel. For example, installed upper panel 20c seen in
(72) Other aspects of the subject invention provide tools which may be used to install the novel sidings. The novel tools provide a bearing surface by which moveable clip components may be pushed and a grabber by which they may be pulled. For example, tool 80, which is shown in
(73) Head 81, as best seen in the exploded view of
(74) Lip 84 is securely fastened to the end of base 83 with, for example, several set screws, thus providing head 81 with a bearing surface 85 and a grabber 86. That is, the front surface of head 81 is substantially flat and provides a bearing surface 85. By comparing, for example,
(75) Lip 84 extends across and over the forward portion of body 83. As seen best in the cross-sectional view of
(76) The head of the novel tools may be sized and configured in various ways consistent with its use in pushing and pulling sled 41. For example, grabber 86 of tool 80 may be rim or other simple downward extension from bearing surface 83. A rim or other forward extension may be provided on bearing surface 83 to help ensure that head 81 properly seats on grab 45 as tool 80 is used to push sled 41. Grab 45 and sled 41 in clips 30 also may be configured in various ways, and head 81 of tool 80 modified accordingly.
(77) Likewise, the novel tools may be fabricated and assembled in various ways. The three-piece design of tool 80 allows it to be easily manufactured and assembled from durable materials such as steel. Head 81 or the entire tool 80, however, may be formed integrally. For example, tool 80 may be formed from molded rubber with or without a reinforcing core. Suitable cores may be fabricated from, e.g., metal or fiberglass, and may be simple rods or may have a shape generally conforming to the shape of the tool head and handle.
(78) A second preferred embodiment 110 of the novel siding systems is shown in
(79) As best seen in
(80) Clips 130 will be installed across girts 3 in frame 1. Panels 20 then may be installed, as shown in
(81) Because arms 134 are intended to flex, primarily at the bends forming riser 135 and flap 136, clips 130 will be fabricated from lighter gauge metal sheets, such as the metal sheets used to fabricate panels 20. Thus, it generally will be necessary or simply be expedient for clips 136 to extend continuously along panels 20. If resistance to wind lift is not a significant issue, however, clips 136 may not necessarily extend along the entire length of the panels. They may be made shorter, although generally they will still be viewed as continuous in the sense that they either extend a substantial distance along a support member or span a plurality of crossing support members.
(82) Like clips 30, clips 130 will securely engage panels 20, but will allow them to float along an array of clips 130 to minimize thermally induced canning. Clips 130 also will allow disengagement of panels 20 without damage if repairs are required. Arms 134 may be flexed or bent away from feet 25 on side laps 23 without damaging panels 20. While disassembly may damage clips 130 to the extent that they may not be reinstalled, it will be appreciated that it will not be necessary to uninstall undamaged panels 20 to access and install a new panel 20. Thus, siding 110 perhaps may be repaired more easily and economically that siding 10.
(83) It will be appreciated that siding 110, like siding 10, also may incorporate straps, such as straps 90. It will be necessary to provide breaks in clips 130 to accommodate installation of straps 90, but if desired, they may be used to help reduce canning in panels 20 of siding 110.
(84) A third preferred embodiment 210 of the novel siding systems is shown in
(85) As best seen in
(86) Siding 210 will be installed in order, in a manner not entirely dissimilar to installation of siding 10. As appreciated from
(87) Lower catch 233 on another array of clips 230c then may be slid over feet 25 on lower side lap 23 of panel 20c. Fence 235 on clips 230b will extend over, and between the tabs of lower catch 233 of clips 230c, thus securing the lower end of clips 230c. Clips 230c will be mounted on studs 2, for example, by driving fasteners 70 through holes 237 at their upper end. Feet 24 on the upper side lap 23 of panel 20c then may be inserted into upper catch 234 of clips 230c. A fourth panel 20d may be installed in a similar fashion. If desired, straps, such as straps 90, may be provided in siding 210. They may be installed in substantially the same manner as described in reference to siding 10.
(88) Like clips 30, clips 230 will securely engage panels 20, but will allow them to float along an array of clips 230 to minimize thermally induced canning. Clips 230 also will allow disengagement of panels 20 without damage if repairs are required. Clips 230 must be uninstalled, and it will be necessary to remove down-installation panels 20 to access a damaged panel 20. Panels 20, however, may be disengaged from clips 230 without damage and may be reinstalled once a damaged panel 20 has been replaced.
(89) It also will be noted that clips 230 are self-aligning. That is, because clip 230 engages both side laps 23 of a single panel 20, it may be sized accordingly. Once the initial array of clips 230b have been installed, there will be no need to measure, align or otherwise determine the placement of clips 230c or other clip arrays installed above clips 230b.
(90) A fourth preferred embodiment 310 of the novel siding systems is shown in
(91) Siding 310, as shown in
(92) As best seen in
(93) Reveal panels of the novel sidings, however, are elevated away from the wall to a greater or lesser extent than the flush panels. For example, as may be seen best in
(94) As shown in
(95) Catch 364 is like catch 34 on track 31 of standard clip 30. It may be provided, for example, by an upward extension from base 362 which is doubled back to form a rearward-facing hook. Catch 364 extends across the substantial portion of the forward end of reveal clip 360.
(96) Preferably, base 362 of reveal clips 360 also is provided with embossments. For example, reveal clips 360 have three sets of paired nubs 366 provided in base 362. Nubs 366 project upward from base 362 and are substantially identical to nubs 36 of track 31 of standard clips 30. Thus, as described in detail below, a standard clip 30 may be registered in defined locations along the length of reveal clips 360 by registering nubs 36 on track 31 with one or the other set of nubs 366 on reveal clip 360.
(97) The installation of siding 310 is best appreciated from the sequential, cross-sectional, partially exploded views of
(98) A first panel 20a then may be installed by sliding foot 25 on its side lap 23 under catch 364 of reveal clips 360. Foot 355 on one side lap 253 of reveal panel 350 then will be inserted into the fold of foot 25 on first panel 20a, as shown in
(99) After the first side lap 353 of reveal panel 350 is secured, an array of standard clips 30 may be mounted on reveal clips 360. Paired nubs 366 on reveal clip 360 are spaced along base 362 such that reveal panels 350 of various standard widths may be accommodated by selectively registering clip 30 along reveal clip 360. For example, as appreciated by comparing
(100) The fold of foot 25 of side lap 23 of a second flush panel 20b then may be cupped around foot 365 of the other side lap 263 of reveal panel 350. So coupled, foot 25 of flush panel 30 and foot 255 of reveal panel 350 are inserted between catch 34 and fence 35 on track 31. Sled 41 on standard clip 30 then may be slid from its unset position to its set position such that catch 44 extends over foot 25 on the lower side lap 23 of second flush panel 20b. Straps, such as straps 90, also may be installed in siding 310 as in other novel siding systems. They may be used to help reduce oil canning in panels 20 of siding 310.
(101) Like standard clips 30, reveal clips 360 will securely engage flush panels 20 and reveal panels 350, but will allow them to float along an array of reveal clips 360 to minimize thermally induced oil canning. Reveal clips 360 also will allow disengagement of reveal panels 350 without damage if repairs are required. It will be necessary to remove down-installation panels 20 and reveal panels 350 to access a damaged reveal panel 350. Down-installation panels 20 and 350, however, may be disengaged from standard clips 30 and reveal clips 360 without damage and may be reinstalled once a damaged reveal panel 350 has been replaced.
(102) A fifth preferred embodiment 410 of the novel siding systems is shown in
(103) In general, siding 410 comprises flush panels 20, reveal panels 350, and reveal clips 460. Reveal clips 460, like clips 130, are quite elongated and extend essentially continuously along side laps 23 of flush panels 20 and side laps 353 of reveal panels 350. As with clips 130, however, clips 460 may have varying lengths depending on the requirements of the installation or for the sake of expediency.
(104) Reveal clips 460 also have a snap-in design similar to clips 130. As best seen in
(105) Clips 460 will be mounted on girts 3, for example, by driving screws 70 or other fasteners through their base 462. Foot 25 of side lap 23 on a first flush panel 20a will be snapped into one flexible arm 464 on reveal clip 460. Foot 355 on one side lap 353 of reveal panel 350 then will be inserted into the fold of foot 25 on side lap 23 of first panel 20a as shown in
(106) Clips 460 will securely engage panels 20 and reveal panels 350, but will allow them to float along an array of clips 460 to minimize thermally induced oil canning. Moreover, if a reveal panel 350 is damaged, it may be replaced without uninstalling any undamaged panels 20 and reveal panels 350. Once the damaged reveal panel 350 has been removed, side laps 23 of adjacent flush panels 20 may be disengaged from reveal clips 460. Feet 355 of side laps 353 on a replacement reveal panel 350 may be tucked into the fold of feet 25 on side laps 23 of adjacent flush panels 20 and then snapped into flexible arms 464 on reveal clip 460.
(107) It will be appreciated that siding 410 also, like siding 110, also may incorporate straps, such as straps 90. It will be necessary to provide breaks in clips 430 to accommodate installation of straps 90, but if desired, they may be used to help reduce canning in panels 20 of siding 410.
(108) A sixth preferred embodiment 510 of the novel siding systems is shown in
(109) As best seen in
(110) As shown in
(111) Panels 550 will securely engage panels 20 and reveal panels 550, but will allow them to float along an array of panels 550 to minimize thermally induced canning. Moreover, if a reveal panel 550 is damaged, it may be replaced without uninstalling any undamaged panels 20 and reveal panels 550 in a manner similar to replacing reveal panels 350 in siding 410.
(112) It will be appreciated that the novel straps may be used in siding systems other than those exemplified by siding 10 and the other siding systems disclosed above. For example, they may be incorporated into a seventh preferred embodiment 610 of the novel siding systems shown in
(113) Novel siding 610 generally comprises a plurality of metal wall panels 620 and a plurality of panel straps 690. As best appreciated from
(114) Panels 620 have side laps 623 which may be joined to form horizontally extending, vertical seams 621. Side laps 623 are formed by bending the lateral edges of panels 620 into a desired configuration. For example, as best appreciated from
(115) As best appreciated from
(116) In contrast to siding 10, for example, siding 610 is not installed with clips. It is installed on frame 601 with concealed fasteners 70. More particularly, as best appreciated from
(117) The larger hook 695 on straps 690b then may be hooked over the folded portion of female foot 625b on first panel 620a. Fasteners 70 then will be driven through fastener portion of female foot 625b and into sheathing 603 to securely mount panel 620a to frame 601. As in siding 10, greater or fewer straps 690 may be used in siding 610. Greater or fewer fasteners 70 also may be used depending upon the conditions to which siding 610 will be exposed, and primarily on the degree to which wind uplift is a concern.
(118) Once first panel 620a has been installed, the next panel 620b may be installed. More specifically, male foot 625a of second panel 620b will be inserted into the folded portion of foot 625b of panel 620a. Tabs 626 of female foot 625b will flex inward to allow insertion of male foot 625a, but will flex out again to secure male foot 625a within female foot 625b. Preferably, a sealant, such as a bead of silicone caulk or elastomeric tape, will be provided between male foot 625a and female foot 625b of side laps 623 of panels 620 to enhance the weather tightness of seams 621. In any event, male side lap 623a on second panel 620b will be securely engaged with female side lap 623b on first panel 620a to form a vertical seam 621 therebetween.
(119) Once that seam 621 has been formed, the smaller hook 695 on straps 690b may be hooked over the fastener portion of female foot 625b of second panel 620b. Installation of strap 690b will induce slight, transverse bowing of second panel 620b. A second series of straps 690c then may be installed by first engaging the larger hook 695 of second series straps 690c over the folded portion of female foot 625b of second panel 620b. Fasteners 70 then will be driven through the fastener portion of female foot 625b of second panel 620b to complete its installation. The process then may be repeated to complete the installation of second series straps 690c and additional panels 620.
(120) It also will be appreciated that the panel straps have been exemplified as being incorporated into panels of a particular configuration. Siding 10, for example, incorporates symmetrical panels 20. Siding 610 incorporates asymmetrical panels 620. Other types of asymmetrical panels may be used, however, and a variety of conventional symmetrical and asymmetrical panels which form vertical seams are known and may be adapted for use in the subject invention. For example, the novel straps may be used with Marquee-Lok, Marquee II, and FW Series asymmetrical metal panels sold by McElroy Metal.
(121) While this invention has been disclosed and discussed primarily in terms of specific embodiments thereof, it is not intended to be limited thereto. Other modifications and embodiments will be apparent to the worker in the art.