Valve device for fuel tank
10267275 ยท 2019-04-23
Assignee
Inventors
- Kenta Mihara (Yokohama, JP)
- Kazunari Nakaya (Sakura, JP)
- Masato Shinozaki (Sakura, JP)
- Masaru Sawano (Sakura, JP)
Cpc classification
B60K15/03519
PERFORMING OPERATIONS; TRANSPORTING
F02M37/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K24/044
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
One embodiment provides a valve device for fuel tank. The valve device includes: a housing in which a valve chamber and a ventilation chamber are divided by a partition wall having a first and second openings; a vapor discharge outlet communicating with the ventilation chamber; first and second float valves vertically movably housed in the valve chamber to close the first and second openings, respectively; and a recess portion defined in a part of the ventilation chamber correspondingly with the first opening. A passage is provided to communicate the discharge outlet with the recess portion. And, a first wall portion is provided around an end of the passage on a side of the recess portion so as to block the fuel that flows out of the second opening into the first opening from heading to the third opening.
Claims
1. A valve device for a fuel tank, the valve device including: a housing in which a lower-side valve chamber and an upper-side ventilation chamber are divided by a partition wall, the housing including a first opening and a second opening through which the valve chamber and the ventilation chamber are communicated, respectively; a fuel vapor discharge outlet provided to communicate with the ventilation chamber; a first float valve vertically movably housed in the valve chamber to close the first opening when a fuel level in the fuel tank approaches a full fuel level; a second float valve vertically movably housed in the valve chamber to close the second opening based on the fuel level in the fuel tank; and a recess portion defined in a part of the ventilation chamber such that the partition wall including the first opening is provided on a bottom portion of the recess portion, wherein a third opening functioning as the fuel vapor discharge outlet is positioned to communicate with the recess portion, wherein a passage extending from the second opening to the third opening through the first opening is provided, wherein a first partition portion extends from a ceiling wall inner surface of the ventilation chamber in the passage so as to block the fuel that flows out of the second opening into the first opening of the recess portion from heading to the third opening, wherein, in a plan view, the first partition portion has a shape extending from a side of the second opening toward the first opening in a direction away from the third opening, wherein the first partition portion includes a first rib and a second rib intersecting, with an angle with respect to the first rib, wherein, in the plan view, the second rib is disposed between the first opening and the second opening so as to intersect with another passage formed between the second opening and the first opening, and the first rib extends from the second rib toward the side of the second opening, and wherein a groove, into which the first rib extends in the plan view, is formed at the partition wall between the first opening and the second opening.
2. The valve device of claim 1, wherein a second partition portion extends from the ceiling wall inner surface of the ventilation chamber and has a shape extending from a side of the third opening toward the first opening so as to block the fuel that flows out of the second opening from heading to the third opening.
3. The valve device of claim 2, wherein, in the plan view, the second partition portion is located outside an area between the first opening and the third opening.
4. The valve device of claim 2, wherein, in the plan view, the second partition portion is located outside an entire area between the first opening and the third opening.
5. The valve device of claim 1, wherein, in a cross-sectional view, the first opening, the second opening, and the third opening are sequentially placed across the valve device.
6. The valve device of claim 1, wherein the first rib comprises a tip end side and a root side, the tip end side of the first rib being disposed inside of the groove and the root side of the first rib being disposed inside a concave portion in the plan view.
7. The valve device of claim 1, wherein a distal end of the first rib is spaced apart from an inner surface of the groove.
8. The valve device of claim 1, wherein a height of the first rib decreases as the first rib longitudinally extends from the second rib to the groove.
9. A valve device for a fuel tank, the valve device including: a housing in which a lower-side valve chamber and an upper-side ventilation chamber are divided by a partition wall, the housing including a first opening and a second opening through which the valve chamber and the ventilation chamber are communicated, respectively; a fuel vapor discharge outlet provided to the ventilation chamber; a first float valve vertically movably housed in the valve chamber to close the first opening when the fuel level in a fuel tank approaches a full fuel level; and a second float valve vertically movably housed in the valve chamber to close the second opening based on the fuel level in the fuel tank, wherein a partition portion extends from a ceiling wall inner surface of the ventilation chamber on a pathway heading from the second opening to the first opening so as to block the fuel that flows out of the second opening from heading to the fuel vapor discharge outlet, wherein, in a plan view, the partition portion has a shape extending from a side of the second opening toward the first opening in a direction away from the fuel vapor discharge outlet, wherein the partition portion includes a first rib and a second rib intersecting, with an angle with respect to the first rib, wherein, in the plan view, the second rib is disposed between the first opening and the second opening so as to intersect with a passage formed between the second opening and the first opening, and the first rib extends from the second rib toward the side of the second opening, and wherein a groove, into which the first rib extends in the plan view, is formed at the partition wall between the first opening and the second opening.
10. The valve device of claim 9, wherein the first opening defines a recess portion at a position lower than a lowest position of the second opening, and wherein the partition portion is provided within an upper portion of the recess.
11. The valve device of claim 10, wherein the partition wall includes a shelf-shaped wall portion which extends from a periphery of the second opening to the recess portion, and the shelf-shaped wall portion includes a groove portion which extends from a side of the second opening to a side of the recess portion, and wherein the partition portion is ranging from a part of the ceiling wall inner surface corresponding to the shelf-shaped wall portion to another part of the ceiling wall inner surface corresponding to the recess portion so as to pass through between the fuel vapor discharge outlet and the groove portion on a part of the ceiling wall inner surface corresponding to the shelf-shaped wall portion.
12. The valve device of claim 11, wherein the groove is formed to receive the partition portion between the groove portion and the fuel vapor discharge outlet.
13. The valve device of claim 9, wherein the pathway is defined to connect a center of the second opening and a center of the first opening, and the fuel vapor discharge outlet is provided on an inner periphery of the ventilation chamber at one side of the pathway in a plan view, and wherein the partition portion goes away from the fuel vapor discharge outlet as it heads from the second opening to the first opening.
14. The valve device of claim 9, further comprising: another partition portion located between the second opening and the vapor discharge outlet to block the fuel that flows out of the second opening from heading to the vapor discharge outlet.
15. The valve device of claim 14, wherein, in the plan view, said another partition portion is located outside an area between the first opening and the vapor discharge outlet.
16. The valve device of claim 14, wherein, in the plan view, said another partition portion is located outside an entire area between the first opening and the vapor discharge outlet.
17. A valve device for a fuel tank, the valve device including: a housing in which a lower-side valve chamber and an upper-side ventilation chamber are divided by a partition wall, the housing including a first opening and a second opening through which the valve chamber and the ventilation chamber are communicated, respectively; a fuel vapor discharge outlet provided to the ventilation chamber, a first float valve vertically movably housed in the valve chamber to close the first opening when the fuel level in the fuel tank approaches a full fuel level; and a second float valve vertically movably housed in the valve chamber to close the second opening based on the fuel level in the fuel tank, wherein a partition portion extends in the ventilation chamber to block the fuel that flows out of the second opening from heading to the fuel vapor discharge outlet, wherein, in a plan view, the partition portion has a shape extending from a side of the second opening toward the first opening in a direction away from the fuel vapor discharge outlet, wherein the partition portion includes a first rib and a second rib intersecting, with an angle with respect to the first rib, wherein, in the plan view, the second rib is disposed between the first opening and the second opening so as to intersect with a passage formed between the second opening and the first opening, and the first rib extends from the second rib to the side of the second opening, and wherein a groove, into which the first rib extends in the plan view, is formed at the partition wall between the first opening and the second opening.
18. The valve device of claim 17, further comprising: another partition portion located between the second opening and the vapor discharge outlet to block the fuel that flows out of the second opening from heading to the vapor discharge outlet.
19. The valve device of claim 18, wherein, in the plan view, said another partition portion is located outside an area between the first opening and the vapor discharge outlet.
20. The valve device of claim 18, wherein, in the plan view, said another partition portion is located outside an entire area between the first opening and the vapor discharge outlet.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
First Embodiment
(26) A valve device for fuel tank according to a first embodiment will be described with reference to
(27) As shown in
(28) First, descriptions of the first casing 20 and the second casing 40, the first float valve 30 and the second float valve 50 housed therein, and the like will be provided.
(29) The first casing 20 includes a cylindrical peripheral wall 21 of which the lower side is open. A first partition wall 22 having a first opening 23 is provided to the first casing 20 on the upper side. An annular wall 22a protrudes around the first opening 23 on the upper surface of the first partition wall 22. Plural mounting brackets 27 are provided at predetermined positions around the cylindrical peripheral wall 21 of the first casing 20. Engaging an engagement piece (not illustrated) provided to a fuel tank (not illustrated) with the mounting brackets 27 allows the first casing 20 to be mounted to the fuel tank. A through-hole 21a is provided to the peripheral wall 21 of the first casing 20.
(30) The first cap 25 is attached to the opening of the first casing 20 on the lower side, which forms a first valve chamber V1 to house the first float valve 30 below the first partition wall 22 (see
(31) The first float valve 30 is housed in the first valve chamber V1 in a vertically movable manner while sandwiching a first spring S1 between the first float valve 30 and the first cap 25. A valve head 32 capable of swaying is attached to the upper side of the first float valve 30 (see
(32) The second casing 40 includes a cylindrical peripheral wall 41 of which the lower portion is increased in diameter than the upper portion. A sealing ring 45 is attached around the reduced-diameter upper portion of the second casing 40.
(33) A second partition wall 42 having a second opening 43 is provided to the second casing 40 on the upper side. As shown in
(34) The second cap 55 is attached to the opening of the second casing 40 on the lower side, which forms a second valve chamber V2 to house the second float valve 50 below the second partition wall 42 (see
(35) Plural engagement pawls 44 protrude from the outer periphery of the cylindrical peripheral wall 41 of the second casing 40. A through-hole 41a communicating with the second valve chamber V2 is provided on the cylindrical peripheral wall 41 of the second casing 40.
(36) The second float valve 50 is housed in the second valve chamber V2 in a vertically movable manner while sandwiching a second spring S2 between the second float valve 50 and the second cap 55. A valve head 52 is provided to the second float valve 50 on the upper side.
(37) As shown in
(38) Fuel means liquid fuel (including fuel droplets), and fuel vapor means evaporated fuel.
(39) When the fuel level in the fuel tank rises to immerse the first float valve 30 and the second float valve 50 in the fuel in the above-described state, the first float valve 30 and the second float valve 50 are made to ascend by the biasing force of the springs S1 and S2 and by the buoyant force of the first float valve 30 and the second float valve 50 themselves (see
(40) Then, the first float valve 30, when the fuel level in the fuel tank reaches a full fuel level, closes the first opening 23 and functions as an excess-feeding regulation valve for preventing fuel from being excessively fed over the full fuel level. The second float valve 50, when the fuel level in the fuel tank abnormally rises because of sway of the fuel or the like, closes the second opening 43 and functions as a fuel outflow preventive valve for preventing the fuel from leaking outside.
(41) A lid body 58 having plural through-holes 58a is attached to the reduced-diameter upper portion of the peripheral wall 41 of the second casing 40. The disk-shaped check valve 56 having plural through-holes 56a is housed inside of the lid body 58 above the second partition wall 42.
(42) The check valve 56 is arranged to, when the pressure in the fuel tank falls in a state where the first opening 23 is closed by the first float valve 30, flow air into the fuel tank through the through-holes 58a of the lid body 58, the through-holes 56a of the check valve 56, and the notch (not illustrated) of the second opening 43, while arranged to, when the pressure in the fuel tank increases, ascend to open the second opening 43 to discharge fuel vapor out of the fuel tank.
(43) Next, descriptions of the cover 60 attached to the upper sides of the first casing 20 and the second casing 40 to connect and unite both the casings together, and the ceiling wall 80 attached to the upper side of the cover 60 will be provided.
(44) As shown in
(45) The reduced-diameter upper portion of the cylindrical peripheral wall 41 of the second casing 40 is inserted into the second cylinder portion 62. The second partition wall 42 having the second opening 43 is disposed on the inner periphery of the second cylinder portion 62 on the upper end side (see
(46) The upper portion of the cylindrical peripheral wall 21 of the first casing 20 is attached to the lower side of the first cylinder portion 61. The first partition wall 22 having the first opening 23 is disposed at the opening of the first cylinder portion 61 on the lower end side. A recess portion 64 lower than the shelf-shaped wall portion 63 is provided around the first opening 23 (see
(47) The shelf-shaped wall portion 63 extends from the circumference of the second opening 43 of the second partition wall 42 on the side of the second cylinder portion 62 to the inner periphery of the recess portion 64 provided around the first opening 23 of the first partition wall 22 on the side of the first cylinder portion 61 (see
(48) A flange portion 66 extends from the outer circumference of the lower end of the first cylinder portion 61 as shown in
(49) Plural engagement pieces 68 including an engagement hole 68a extend downward from the outer periphery of the second cylinder portion 62. By inserting the reduced-diameter upper portion of the cylindrical peripheral wall 41 of the second casing 40 into the second cylinder portion 62 to engage the engagement pawls 44 with the engagement holes 68a of the engagement pieces 68, the second casing 40 can be airtightly connected with the cover 60 via the sealing ring 45 (see
(50) A method for connecting the casings 20 and 40 with the cover 60 is not limited to the above-described method.
(51) Connecting the cover 60 with the casings 20 and 40 as described above covers the openings of the cylinder portions 61 and 62 on the lower sides with the partition walls 22 and 42. Attaching the ceiling wall 80 to the upper side of the cover 60 covers the openings of the cylinder portions 61 and 62 on the upper sides and also covers the shelf-shaped wall portion 63 on the upper side.
(52) Thus, a first ventilation chamber R1 disposed above the first valve chamber V1 in the first cylinder portion 61, a second ventilation chamber R2 disposed above the second valve chamber V2 in the second cylinder portion 62, and the clearance R3 connecting with the first ventilation chamber R1 and the second ventilation chamber R2 function as the ventilation chamber. In the present embodiment, the first valve chamber V1 and the second valve chamber V2 are disposed side by side (abreast) as shown in
(53) Attaching the cover 60 to the casings 20 and 40 as described above disposes the shelf-shaped wall portion 63 between the first partition wall 22 of the first casing 20 and the second partition wall 42 of the second casing 40 as shown in
(54) A groove portion 70 extending from the side of the second opening 43 of the second partition wall 42 so as to communicate with the inner periphery of the recess portion 64 of the first opening 23 is provided on the upper surface of the shelf-shaped wall portion 63 as shown in
(55) As shown in
(56) In a state where a predetermined amount of fuel is stored in the fuel tank and the first float valve 30 functioning as an excess-feeding regulation valve rises to close the first opening 23, the fuel vapor, air, or the like in the fuel tank mainly passes through the second valve chamber V2, the second opening 43, the second ventilation chamber R2, the groove portion 70, and the clearance R3 in succession to flow into the first ventilation chamber R1. This flow path is called an evaporation line. The groove portion 70 constitutes a part of the evaporation line.
(57) As shown in
(58) A fuel vapor pipe 73 (pipe 73) used for connection with a pipe outside of the fuel tank is connected with the outer periphery of the first cylinder portion 61 at an acute angle with respect to the pathway L so as to communicate with the discharge outlet 71 and the first ventilation chamber R1. The position where the pipe 73 is connected is not specifically limited, and the pipe 73 may be disposed at a right angle with respect to the pathway L.
(59) As shown in
(60) As shown in
(61) As shown in
(62) The ceiling wall 80 attached to the upper side of the cover 60 described above has a long plate shape that conforms to the opening of the cover 60 on the upper surface as shown in
(63) A circular recess portion 82 for preventing interference with the lid body 58 attached to the upper side of the second casing 40 is provided at one end on the inner surface of the ceiling wall 80 on the side of the second casing 40.
(64) As shown in
(65) To be specific, the rib 83 according to the present embodiment includes a first rib 84 and a second rib 85 as shown in
(66) The second rib 85 extends linearly approximately perpendicular to the first rib 84. An extension rib 87 having the same width as the second rib 85 extends from one end of the second rib 85 to the discharge outlet 71. A cover wall 89 having a long plate shape to be disposed on the opening side of the cylindrical wall 74 is suspended at a position spaced a predetermined clearance from the extension rib 87 and at a position inclined a predetermined angle with respect to the first rib 84. The shape of the cover wall 89 is not limited, and may be not provided.
(67) In a state where the ceiling wall 80 is attached to the upper side of the cover 60, the rib 83 having the above-described configuration is disposed such that the base end 84a of the first rib 84 is inserted into the rib insertion groove 75 while the rib 83 passes between the groove portion 70 and the discharge outlet 71 on the ceiling wall 80 disposed on the shelf-shaped wall portion 63 and covers the opening of the groove portion 70 on the side of the first ventilation chamber R1, as shown in
(68) As a result, the fuel that flows into the first ventilation chamber R1 through the second valve chamber V2, the second opening 43, the second ventilation chamber R2, and the groove portion 70 is made to flow in a direction away from the discharge outlet 71 so as to avoid the discharge outlet 71 by the rib 83 as indicated with the arrows in
(69) In a state where the base end 84a of the first rib 84 is inserted into the rib insertion groove 75, a clearance C2 having a concave shape is formed between the first rib 84 and the inner surface of the rib insertion groove 75 as shown in
(70) The rib is not limited specifically, and may, in addition to heading from the second opening 43 to the first opening 23, have the simple shape of extending linearly so as to be away from the discharge outlet 71, the shape of extending perpendicularly into the approximate letter L, the shape of being bent into the letter V, the shape of being bent into the letter U, an arc shape, a curved shape, or the like.
(71) The air and fuel vapor in the fuel tank that are discharged out of the fuel tank when feeding fuel into the fuel tank mainly flow into the first ventilation chamber R1 through the first valve chamber V1 and the first opening 23, further flow out of the discharge outlet 71 into the pipe 73, and are discharged into a canister or the like connected with the pipe 73. This flow path is called a vent line.
(72) Next, the operation and effect of the valve device 10 of the first embodiment will be described.
(73) As shown in
(74) When fuel is fed in the fuel tank in this state, the air and fuel vapor in the fuel tank are discharged into the canister or the like outside of the fuel tank through the vent line (the first valve chamber V1, the first opening 23, the first ventilation chamber R1, the discharge outlet 71, and the pipe 73).
(75) Then, when fuel is fed in the fuel tank and the fuel level in the fuel tank rises, the fuel flows into the first valve chamber V1 through the through-hole 25a of the first cap 25 and the through-hole 21a of the first casing 20. When immersed in fuel over a predetermined fuel height, the first float valve 30 floats by the buoyant force of the first spring S1 and the first float valve 30 itself. Thus, the valve head 32 closes the first opening 23 of the first partition wall 22 as shown in
(76) When the automobile turns or leans greatly to raise the fuel level in the fuel tank, the fuel flows into the second valve chamber V2 through the through-hole 55a of the second cap 55 and the through-hole 41a of the second casing 40. When immersed in fuel over a predetermined fuel height, the second float valve 50 floats by the buoyant force of the second spring S2 and the second float valve 50 itself. Thus, the valve head 52 closes the second opening 43 of the second partition wall 42 as shown in
(77) When the automobile runs on rough roads to vibrate up and down or sway side by side or makes a sharp turn, the fuel or fuel droplets could vigorously flow into the second ventilation chamber R2 through the second opening 43. The fuel that flows into the second ventilation chamber R2 flows into the first ventilation chamber R1 through the clearance R3 on the shelf-shaped wall portion 63.
(78) At this time, because the valve device 10 includes the groove portion 70 on the shelf-shaped wall portion 63, the fuel intensively flows through the groove portion 70 to flow into the first ventilation chamber R1. Because the rib 83 is provided on the pathway L heading from the second opening 43 to the first opening 23 so as to block the fuel that flows out of the second opening 43 from heading to the discharge outlet 71, the fuel that flows into the first ventilation chamber R1 is guided to flow in the direction away from the discharge outlet 71 so as to avoid the discharge outlet 71 by the rib 83, and falls along the rib 83 onto the side of the recess portion 64 around the first opening 23 (
(79) In the present embodiment, because the rib 83 is disposed above the recess portion 64 around the first opening 23, the fuel that is blocked from flowing by the rib 83 can be made to easily fall more onto the side of the recess portion 64 around the first opening 23.
(80) Having the configuration of heading from the second opening 43 to the first opening 23 and extending in the direction away from the discharge outlet 71, the rib 83 can guide the fuel to the opening 23, the fuel flowing along the pathway L (see
(81) The groove portion 70 is provided on the shelf-shaped wall portion 63, and the rib 83 is provided ranging from the ceiling wall 80 on the side of the shelf-shaped wall portion 63 to the ceiling wall 80 on the side of the recess portion 64 around the first opening 23, and passes between the discharge outlet 71 and the groove portion 70 on the ceiling wall 80 on the side of the shelf-shaped wall portion 63. Thus, the fuel flowing out of the second opening 43 into the second ventilation chamber R2 can be made to easily travel to the first opening 23 through the groove portion 70, and made to travel so as to be away from the discharge outlet 71 (see the arrows in
(82) The rib insertion groove 75 is provided between the groove portion 70 and the discharge outlet 71 on the shelf-shaped wall portion 63, and the base end 84a of the rib 83 flows into the rib insertion groove 75 to form the clearance C2 having a concave shape between the first rib 84 and the inner surface of the rib insertion groove 75. Thus, the fuel flowing out of the second opening 43 into the first ventilation chamber R1 to flow toward the first opening 23 on the shelf-shaped wall portion 63 needs to flow through the clearance C2 in order to reach the discharge outlet 71 as indicated by the arrows in
(83) Having a bent round shape, the distal end 84b of the first rib 84 of the rib 83 can smoothly guide the fuel to the first opening 23. Further, the first rib 84 and the second rib 85 are consecutively provided, the entire rib 83 can be strengthened. Providing the second rib 85 covers the opening of the groove portion 70 on the side of the first ventilation chamber R1, so that the fuel flowing out of the groove portion 70 into the first ventilation chamber R1 can be covered more extensively, which can make the fuel not easily flow into the discharge outlet 71.
Second Embodiment
(84)
(85) The valve device 10a for fuel tank (valve device 10a) according to the present embodiment is different in the angle at which the pipe 73 is connected from the above-described embodiment. To be specific, as shown in
(86) In the present embodiment, the check valve 56 according to the above-described embodiment is not provided, and the second partition wall 42 having the second opening 43 is disposed so as to be same in height as the shelf-shaped wall portion 63, and the clearance between the second partition wall 42 and the shelf-shaped wall portion 63 and the ceiling wall 80 is larger than the above-described embodiment, which forms the second ventilation chamber R2 larger in capacity.
(87) The rib 83a provided on the pathway L heading from the second opening 43 to the first opening 23 has a long plate shape extending linearly along the width direction of the ceiling wall 80 and is disposed in a direction perpendicular to the pathway L on the inner surface of the ceiling wall 80 on the side of the recess portion 64 around the first opening 23. The rib 83a is disposed at a position close to a vertical wall 63a of the shelf-shaped wall portion 63 (see
(88) In the present embodiment, the rib 83a can block the fuel flowing out of the second opening 43 into the second ventilation chamber R2 to flow toward the first opening 23 from heading to the discharge outlet 71, which can make the fuel fall into the recess portion 64, and thereby the fuel can be made not to easily flow into the discharge outlet 71.
Third Embodiment
(89)
(90) The valve device 10b for fuel tank (valve device 10b) according to the present embodiment has the first partition wall 22, the second partition wall 42, and a wall portion 63b between the first partition wall 22 and the second partition wall 42 are disposed at the same height, and the first opening 23 and the second opening 43 are disposed accordingly at the same height. The rib 83a having a long plate shape is disposed at an approximately midpoint between the second opening 43 and the first opening 23 in a direction perpendicular to the pathway L. The present rib may be the rib 83b shown in
(91) Also in the present embodiment, the rib 83a can block the fuel flowing out of the second opening 43 into the second ventilation chamber R2 to flow toward the first opening 23 from heading to the discharge outlet 71, and thereby the fuel can be made not to easily flow into the discharge outlet 71.
Fourth Embodiment
(92)
(93) The valve device 10c for fuel tank (valve device 10c) according to the present embodiment is different mainly in the shape of a cover 60B from the above-described embodiments, and the shapes of a first casing 20B, second casing 40B, and a ceiling wall 80B are accordingly different.
(94) Descriptions of the first casing 20B and the second casing 40B will be provided first. To be specific, the first casing 20B includes an annular flange 24 protruding from the outer circumference of the first partition wall 22, and an annular wall 24a protruding from the outer circumference of the flange 24 (see
(95) As shown in
(96) As shown in
(97) In a state where the ceiling wall 80B is attached to the upper side of the cover 60B as shown in
(98) As shown in
(99) The first cylinder portion 61 having an approximately cylindrical shape extends downward from one of the vertexes of the approximately triangle-shaped shelf-shaped wall portion 63B so as to be disposed around the first opening 23 as shown in
(100) By placing the welding protruding portion 66a on the back side of the flange portion 66 of the first cylinder portion 61 on the outside diameter side of the annular wall 22a of the first partition wall 22 of the first casing 20B and on the inside diameter side of the annular wall 24a of the flange 24 as shown in
(101) Consequently, the first partition wall 22 of the first casing 20B is disposed at the opening of the first cylinder portion 61 on the lower side, and the first opening 23 is disposed at the center of the first cylinder portion 61. As shown in
(102) The second cylinder portion 62 having a cylindrical shape is provided at another vertex of the approximately triangle-shaped shelf-shaped wall portion 63B so as to be disposed around the second opening 43 as shown in
(103) As shown in
(104) In the present embodiment, a pair of engagement holes 68a and 68a are provided in the up/down direction of each of the engagement pieces 68 as shown in
(105) The second partition wall 42 of the second casing 40B is disposed at the opening of the second cylinder portion 62 on the lower side, and the second opening 43 is disposed at the center of the second cylinder portion 62. As shown in
(106) The third opening 71B having a circular hole shape and functioning as a fuel vapor discharge outlet is provided at the other vertex of the triangle-shaped shelf-shaped wall portion 63B as shown in
(107) The pipe 73 extends from the circumference on the lower surface of the shelf-shaped wall portion 63B toward the lower portion of the housing 15 as shown in
(108) As described above, in the valve device 10c according to the present embodiment, the first opening 23, the second opening 43, and the third opening 71B are disposed at the vertexes of the triangle of the approximately triangle-shaped shelf-shaped wall portion 63B in a plan view (see
(109) As shown in
(110) As shown in
(111) The barrier 69 has the shape of extending toward the first opening 23 such that its one end is connected with the wall surface of the outer wall 65B between the second cylinder portion 62 and the third opening 71B while its other end reaches the inner periphery of the recess portion 64. The barrier 69 has a curved jutting shape such that the distance with the cylindrical second cylinder portion 62 is approximately constant at a position closer to the recess portion 64 than its middle portion. The rib insertion groove 75 having a concave groove shape is provided to the other end of the barrier 69 so as to communicate with the clearance R3 constituting the recess portion 64 and the ventilation chamber. The barrier 69 according to the present embodiment has a shape like an adjustable wrench in a plan view; however, the shape of the barrier 69 is not limited specifically if the barrier 69 is disposed on the line L3 connecting the second opening 43 with the third opening 71B.
(112) As shown in
(113) Plural bottom surfaces different in height are provided on the bottom surface of the passage 72, i.e., on the upper surface of the shelf-shaped wall portion 63B where the passage 72 is provided. To be specific, as shown in
(114) As shown in
(115) As shown in
(116) By providing the flange portion 79B, the first cylinder portion 61 and the second cylinder portion 62 can be surrounded by the wall portion 7 indicated with virtual lines as shown in
(117) The ceiling wall 80B attached to the upper side of the cover 60B described above has an approximately triangular plate shape of which each vertex is round and has an arc shape so as to conform to the upper opening of the approximately-triangular cover 60B as shown in
(118) In the valve device 10c, a first wall portion 92 extending from the ceiling wall inner surface of the ventilation chamber is provided to the circumference at the end of the passage 72, which extends so as to communicate the recess portion 64 with the third opening 71B, on the side of the recess portion 64 so as to block the fuel flowing out of the second opening 43 into the first opening 23 from heading to the third opening 71B (see the arrow F1 in
(119) As shown in
(120) As shown in
(121) In addition to the first wall portion 92, an auxiliary wall portion 92a for preventing the fuel flowing out of the second opening 43 into the first opening 23 from heading to the third opening 71B is provided at a position adjacent to the first wall portion 92 so as to be suspended from the inner surface of the ceiling wall 80B. The auxiliary wall portion 92a extends longer than the second wall portion 90 and the guide rib 91 to be described later similarly to the first wall portion 92.
(122) In the valve device 10c, the second wall portion 90 extending from the ceiling wall inner surface of the ventilation chamber is provided between the second opening 43 and the third opening 71B such that the fuel flowing out of the second opening 43 is blocked from heading to the third opening 71B (see the arrow F2 in
(123) As shown in
(124) The second wall portion 90 according to the present embodiment has its one end disposed close to the wall surface of the outer wall 65B of the cover 60B between the second cylinder portion 62 and the third opening 71B so as to correspond to the barrier 69 while extending linearly along the barrier 69. A portion of the second wall portion 90, the portion being slightly closer to the other end than the middle portion of the second wall portion 90, has a bent shape gently-curved toward the second cylinder portion 62 so as to comfort to the curved jutting portion of the barrier 69 and the outer surface of the second cylinder portion 62. The other end of the second wall portion 90 is folded and extends approximately linearly toward the recess portion 64 along the line L2 connecting the first opening 23 with the second opening 43, and the extreme tip portion of the second wall portion 90 is disposed so as to protrude toward the inner diameter side over the inner periphery of the recess portion 64. The second wall portion 90 is adjacent to the barrier 69 keeping an approximately constant space with the barrier 69 (see
(125) The second wall portion 90 having the above-described shape and the barrier 69 provided on the cover 60 form a labyrinth structure like a maze where the clearance R3 and the clearance C3 are vertically disposed alternately as shown in
(126) The guide rib 91 (see
(127) As shown in
(128) Next, the operation and effect of the valve device 10c according to the fourth embodiment will be described.
(129) To be specific, because the first wall portion 92 is provided to the circumference at the end of the passage 72 on the side of the recess portion 64 as shown in
(130) In the present embodiment, because the auxiliary wall portion 92a is provided at the position adjacent to the first wall portion 92, even if the fuel detours around one side in the width direction of the first wall portion 92 to flow into the passage 72, the auxiliary wall portion 92a blocks the fuel, which can prevent the fuel from heading to the third opening 71B.
(131) Because the second wall portion 90 is provided between the second opening 43 and the third opening 71B so as to block the fuel flowing out of the second opening 43 from heading to the third opening 71B as shown in
(132) Because the barrier 69 standing from the shelf-shaped wall portion 63B of the cover 60B is provided at the position adjacent to the second wall portion 90, it is possible to more effectively prevent the fuel from flowing toward the third opening 71B.