Tapered roller bearing
10267357 ยท 2019-04-23
Assignee
Inventors
Cpc classification
F16C2326/01
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/4635
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H1/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/366
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/4605
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C19/543
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2361/61
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2057/085
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/583
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C19/364
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16C33/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H1/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/58
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C19/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A tapered roller bearing is used in a planetary gear speed reducer, and includes an outer race, and a retainer formed with a first annular portion, a second annular portion, and pillars. At least one retainer guiding surface (raceway) which guides the retainer in a radial direction is formed only on an inner periphery of the outer race. Guided surfaces are formed at least either on the pillars or on the first and second annular portions, and guided by the at least one retainer guiding surface. Therefore, it is possible to guide an axial central portion or both side portions of the retainer, to make the retainer less likely to tilt due to a centrifugal force, and to apply a preload to both side surfaces of the outer race.
Claims
1. A tapered roller bearing comprising: an outer race having a raceway on an inner periphery of the outer race; tapered rollers; and a retainer including a first annular portion, a second annular portion having a diameter larger than a diameter of the first annular portion, and pillars defining pockets between the first annular portion and the second annular portion, wherein the outer race is configured to be attached to a planetary rotary member of a planetary gear speed reducer, wherein at least one retainer guiding surface which guides the retainer in a radial direction is formed only on an inner periphery of the outer race, wherein the retainer includes guided surfaces formed only on predetermined axial areas of the pillars which include axial centers of outer peripheries of the pillars, and no guided surfaces are formed on either of the first and second annular portions, wherein the guided surfaces are guided by the at least one retainer guiding surface, and wherein each of the predetermined axial areas of the guided surfaces includes a first portion having a predetermined axial width and extending from the axial center of the corresponding pillar toward a small-diameter end of the retainer, and a second portion having a predetermined axial width and extending from the axial center toward a large-diameter end of the retainer such that the first portion and the second portion can be brought into contact with the at least one retainer guiding surface over the entire surface areas of the first and second portions.
2. The tapered roller bearing according to claim 1, wherein the retainer is a resin retainer.
3. The tapered roller bearing according to claim 2, wherein the at least one retainer guiding surface comprises the raceway.
4. The tapered roller bearing according to claim 2, wherein the guided surfaces lie on an imaginary convex surface.
5. The tapered roller bearing according to claim 2, wherein the retainer further includes grooves recessed from the respective guided surfaces, and helically extending about a center axis of the retainer.
6. The tapered roller bearing according to claim 2, wherein the retainer further includes herringbone grooves recessed from the guided surfaces, and circumferentially spaced apart from each other at regular intervals.
7. The tapered roller bearing according to claim 1, wherein the retainer is a steel plate, and wherein the guided surfaces comprise coating portions having a friction coefficient lower than a friction coefficient of the steel plate.
8. The tapered roller bearing according to claim 7, wherein the at least one retainer guiding surface comprises the raceway.
9. The tapered roller bearing according to claim 1, wherein the at least one retainer guiding surface comprises the raceway.
10. The tapered roller bearing according to claim 9, wherein the guided surfaces lie on an imaginary convex surface.
11. The tapered roller bearing according to claim 9, wherein the retainer further includes grooves recessed from the respective guided surfaces, and helically extending about a center axis of the retainer.
12. The tapered roller bearing according to claim 9, wherein the retainer further includes herringbone grooves recessed from the guided surfaces, and circumferentially spaced apart from each other at regular intervals.
13. The tapered roller bearing according to claim 1, wherein the guided surfaces lie on an imaginary convex surface.
14. The tapered roller bearing according to claim 1, wherein the retainer further includes grooves recessed from the respective guided surfaces, and helically extending about a center axis of the retainer.
15. The tapered roller bearing according to claim 1, wherein the retainer further includes herringbone grooves recessed from the guided surfaces, and circumferentially spaced apart from each other at regular intervals.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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BEST MODE FOR CARRYING OUT THE INVENTION
(21) The tapered roller bearing according to the first embodiment of the present invention is now described with reference to the attached drawings. As shown in
(22) The retainer 5 includes a first annular portion 6, a second annular portion 7 having a diameter larger than that of the first annular portion 6, and pillars 8 defining pockets between the first annular portion 6 and the second annular portion 7. The tapered rollers 4 are each received in one of the pockets so that each adjacent pair of tapered rollers 4 are circumferentially spaced apart from each other by the corresponding pillar 8 of the retainer 5.
(23) The outer race 2 includes, on its inner periphery, a raceway 9 comprising a conical surface having a center at the center axis of the outer race 2. The tapered rollers 4 are in rolling contact with the raceway 9.
(24) The raceway 9 constitutes a retainer guiding surface by which the retainer 5 is guided in the radial direction.
(25) The retainer 5 has guided surfaces 10 guided by the raceway 9 as the retainer guiding surface. The guided surfaces 10 are constituted by outer peripheries of the pillars 8, an outer periphery of the first annular portion 6, and an outer periphery of the second annular portion 7, and lie on an imaginary conical surface similar in shape to the raceway 9. More specifically, the guided surfaces 10 are constituted by the entire outer peripheries of the pillars 8, the entire circumference of the outer periphery of the first annular portion 6 at its end close to the pillars 8, and the entire circumference of the outer periphery of the second annular portion 7 at its end close to the pillars 8. The guided surfaces 10 can thus come into contact with the raceway 9 in the radial direction, at any circumferential portion thereof.
(26) The tapered roller bearing has no retainer guiding surface by which the retainer 5 is guided in the radial direction, other than the raceway 9. In other words, the raceway 9 on the inner periphery of the outer race 2 is the only retainer guiding surface, and the retainer 5 is not radially guided by the contact of the tapered rollers 4 with the pillars 8.
(27) The retainer 5 does not include portions axially opposed to either side surface of the outer race 2. Therefore, it is possible to apply a preload to the tapered roller bearing 1 by freely utilizing both side surfaces of the outer race 2.
(28) The retainer 5 is made of a resin such as polyamide resin (PA), polyacetal (POM), polycarbonate (PC), polyethylene terephthalate (PET), polybutylene terephthalate (PBT), polyetheretherketone (PEEK), polyphenylene sulfide (PPS), polytetrafluoroethylene (PTFE), polysulfone (PSF), polyethersulfone (PES), polyimide (PI) or polyetherimide (PEI). Such a resin may be reinforced with glass fiber (GF). For example, the retainer may be made of PA 46+GF, or PA 66+GF.
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(30) Since the tapered roller bearings 1 used in this speed reducer are configured as described above, and thus, the retainer 5 of each tapered roller bearing 1 has guided surfaces 10 configured to come into contact with the raceway 9 as the retainer guiding surface, and constituted by the entire outer peripheries of the pillars 8, and portions of the outer peripheries of the annular portions 6 and 7, not only the axial central portion of the retainer 5 but also the annular portions 6 and 7 are guided by only the inner periphery of the outer race 2. Therefore, the retainer 5 is less likely to tilt under a large centrifugal force generated when the planetary rotary members 15 rotate about their respective axes while revolving around the sun gear 12.
(31) Since the retainer 5 of this tapered roller bearing 1 is guided by the outer race 2, compared to the arrangement in which the retainer is guided by the inner race, the circumferential length of the guided surfaces 10 of the retainer 5 is long, so that the difference in circumferential speed and the contact surface pressure, between the contact portions of the retainer guiding surface (raceway 9) and the guided surfaces 10 are low. Also, since lubricant oil is moved toward the outer race 2 due to a centrifugal force, lubricant oil shortage is less likely to occur on the guided surfaces 10, so that it is possible to prevent wear and seizure of the guided surfaces 10.
(32) In this tapered roller bearing 1, the retainer is guided only by the raceway 9, in other words, the retainer guiding surface is formed only on the inner periphery of the outer race 2, so that the retainer 5 does not include portions extending to the outer diameter surface of the outer race 2. Therefore, it is possible to apply a preload to the tapered roller bearing 1 by freely utilizing both side surfaces of the outer race 2.
(33) For example, with one side surface of the outer race 2 brought into abutment with a shoulder integral with the inner periphery of the planetary rotary member 15, by pressing the other side surface of the outer race 2 toward the shoulder by use of e.g., a fixing lid or a spring, it is possible to apply a preload to the bearing to create a negative internal gap in the bearing. By applying a preload to the pair of tapered roller bearings 1 corresponding to each planetary rotary member 15, the pair of tapered roller bearings 1 can support the planetary rotary member 15 without becoming unstable. As a result thereof, it is possible to stabilize the motion of the planetary rotary members 15 such that the planetary rotary members 15 can reliably mesh with the sun gear 12 and the internal gear 14 in a normal manner.
(34) Since the retainer guiding surface of this tapered roller bearing 1 consists only of the raceway 9, the retainer guiding surface is formed on the inner periphery of the outer race 2 by utilizing the axial length required for the raceway 9, and the guided surfaces 10 are formed by utilizing the axial lengths required for the pillars 8. Therefore, it is not necessary to increase, or necessary to only minimally increase, the widths of the retainer and the outer race in order to guide the retainer 5.
(35) Since the retainer 5 of this tapered roller bearing 1 is made of a resin, compared to a retainer made of a steel plate, there are the following advantages: the pillars 8 have a relatively small friction coefficient, and thus are less likely to become worn; since the retainer 5 is relatively soft, even if the pillars 8 become worn, attack on the rolling surfaces of the tapered rollers 4 is less severe, so that the bearing is less likely to become damaged; and since the retainer 5 is relatively lightweight, attack on the outer race 2 and the inner race 3 due to a centrifugal force generated when the tapered rollers 4 roll while revolving around the inner race is less severe, so that the bearing is less likely to become damaged.
(36) The second embodiment is now described with reference to
(37) The imaginary convex surface on which the guided surfaces 25 lie has an outer diameter which is uniform in the circumferential direction, is the largest at the axial central portions of the outer peripheries of the pillars 24, and gradually decreases therefrom in the axial direction toward the outer peripheries of the first and second annular portions 22 and 23, respectively. Gaps are therefore defined between the retainer guiding surface (raceway 9) and the guided surfaces 25 to extend from the contact portions of the raceway 9 and the guided surfaces 25 toward the exterior of the bearing, so that lubricant oil is introduced into the contact portions thereof through these gaps. If the retainer 21 tilts from the position illustrated in
(38) Since the tapered roller bearing 20 has guided surfaces 25 that lie on an imaginary convex surface, lubricant oil can be easily introduced through the above gaps into the contact portions of the retainer guiding surface (raceway 9) and the guided surfaces 25, so that it is possible to prevent wear of the guided surfaces 25 resulting from insufficient lubrication.
(39) The third embodiment is now described with reference to
(40) The retainer 31 of this tapered roller bearing 30 is not in contact with, and thus not guided by, the outer race 2 at its annular portions 32 and 33, and is guided, at only the axial central portion of the retainer 31, by only the inner periphery of the outer race 2. Therefore, while the tilt of the retainer can be prevented more reliably in the first embodiment than in the third embodiment, the contact area of the retainer guiding surface coming into contact with the guided surfaces is smaller in the third embodiment than in the first embodiment. The tapered roller bearing 30 of the third embodiment is therefore suitable for the situation in which the torque of the bearing needs to be reduced while sufficiently preventing tilting of the retainer.
(41) The fourth embodiment is now described with reference to
(42) The retainer of this tapered roller bearing 40 is not in contact with, and thus not guided by, the outer race 41 at the pillars of the retainer 45, and only the first and second annular portions 46 and 47 of the retainer 45 are guided by only the inner periphery of the outer race 41. Therefore, while the tilt of the retainer can be prevented more reliably in the first embodiment than in the fourth embodiment, the tilt of the retainer can be prevented more reliably in the fourth embodiment than in the third embodiment. Further, since the contact area of the retainer guiding surfaces is smaller in the fourth embodiment than in the first embodiment, it is possible to reduce the torque of the bearing.
(43) The fifth embodiment is now described with reference to
(44) The grooves 53 and 55 helically extend about the center axis of the outer race 51. Specifically, the grooves 53 are helical grooves circumferentially extending to axially advance, and passing the axial area of the outer race 51 on which the retainer guiding surface 52 is formed. The grooves 55 are also helical grooves having the same structure as the grooves 53, and passing the axial area of the outer race 51 on which the retainer guiding surface 54 is formed.
(45) In this embodiment, since the grooves 53 pass the contact area where the guided surface 58 of the first annular portion 57 of the retainer 56 comes into contact with the retainer guiding surface 52, the grooves 53 function as a path through which lubricant oil is introduced into this contact area, so that lubricant oil is likely to remain in this contact area. Similarly, since the grooves 55 also function as a path through which lubricant oil is introduced into the contact area where the retainer guiding surface 54 comes into contact with the guided surface 60, lubricant oil is likely to remain in this contact area too. Therefore, it is possible to prevent wear of the guided surfaces 58 and 60 resulting from insufficient lubrication in the tapered roller bearing 50.
(46) The sixth embodiment is now described with reference to
(47) Since the grooves 76 pass the contact area where the raceway 9 as the retainer guiding surface comes into contact with the guided surfaces 75, the grooves 76 function as a path through which lubricant oil is introduced into this contact area, so that lubricant oil is likely to remain in this contact area.
(48) The seventh embodiment is now described with reference to
(49) Since the grooves 84 pass the contact area where the retainer guiding surface 43 of the outer race 41 comes into contact with the guided surface 83, the grooves 84 function as a path through which lubricant oil is introduced into this contact area, so that lubricant oil is likely to remain in this contact area. Similarly, the grooves 87 also function as a path through which lubricant oil is introduced into the contact area where the retainer guiding surface 44 comes into contact with the guided surface 86, so that lubricant oil is likely to remain in this contact area.
(50) The eighth embodiment is now described with reference to
(51) The herringbone grooves 93 are configured such that while the bearing is operating, due to the rotation of the outer race 91, lubricant oil is gathered into the herringbone grooves 93, and the resulting pumping action generates dynamic pressure. Therefore, oil films are formed, respectively, between the contact portions of the retainer guiding surface 92 and the guided surface of the retainer (see the guided surface 48 in
(52) The ninth embodiment is now described with reference to
(53) The tenth embodiment is now described with reference to
(54) The eleventh embodiment is now described with reference to
(55) A coating is applied to the entire surface of the steel plate constituting the outer periphery of the retainer 120 to form, on the surface of the steel plate, coating portions 124 that constitute guided surfaces coming into contact with the raceway 9 as the retainer guiding surface. The coating portions 124 are layers having a friction coefficient lower than that of the surface of the steel plate. The coating portions 124 are formed on the retainer 120 in order to ensure smoother sliding between the outer race 2 and the retainer 120 than if no such coating is applied to the surface of the steel plate, and are provided by coating the surface of the steel plate with a material such as fluororesin, molybdenum, DLC, ceramics, teflonchrome, or hard chrome plating,
(56) The tapered roller bearing of the eleventh embodiment ensures low friction of the guided surface (coating portions 124) of the retainer comparable to a retainer made of a resin, while ensuring strength of the retainer higher than a retainer made of a resin.
(57) The twelfth embodiment is now described with reference to
(58) The thirteenth embodiment is now described with reference to
(59) The technical scope of the present invention is not limited to the above embodiments, and includes all modifications within the scope of the technical ideas based on the claims. For example, the guided surfaces formed on portions of the pillars in
DESCRIPTION OF REFERENCE NUMERALS
(60) 1, 20, 30, 40, 50, 70, 80, 90: tapered roller bearing 2, 41, 51, 91: outer race 4: tapered roller 5, 21, 31, 45, 56, 71, 81, 100, 110, 120, 130, 140: retainer 6, 22, 32, 46, 57, 72, 82, 101, 121, 141: first annular portion 7, 23, 33, 47, 59, 73, 85, 102, 122, 142: second annular portion 8, 24, 34, 74, 111, 123, 131: pillar 9, 42: raceway 43, 44, 52, 54, 92, 94: retainer guiding surface 10, 25, 35, 48, 49, 58, 60, 75, 83, 86, 103, 104, 112, 132, 143, 144: guided surface 15: planetary rotary member 53, 55, 76, 84, 87: groove 93, 105, 113: herringbone groove 124: coating portion 133, 145, 146: oil groove