Method and system for controlling voltage of fuel cell in stop-mode of fuel cell vehicle
10266067 ยท 2019-04-23
Assignee
Inventors
Cpc classification
B60L53/00
PERFORMING OPERATIONS; TRANSPORTING
H01M8/04992
ELECTRICITY
B60L58/40
PERFORMING OPERATIONS; TRANSPORTING
H01M2250/20
ELECTRICITY
Y02T90/14
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02T10/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60L58/32
PERFORMING OPERATIONS; TRANSPORTING
Y02E60/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M2220/20
ELECTRICITY
Y02T90/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02T90/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02T10/7072
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
G06G7/70
PHYSICS
H01M16/00
ELECTRICITY
H01M8/04992
ELECTRICITY
Abstract
A method and system for controlling a voltage in a stop-mode of a fuel cell vehicle are provided. The method includes detecting whether a fuel cell enters the stop-mode and calculating a voltage command value of a bus terminal based on available charging power of a battery representing a level of power chargeable in a high voltage battery when the fuel cell enters the stop-mode. A converter connected between the high voltage battery and the bus terminal is operated to adjust the voltage of the bus terminal to be the voltage command value of the bus terminal. Additionally, power consumption of an electric field load of a vehicle is increased when the voltage is adjusted and then the voltage of the fuel cell measured by a voltage sensor is equal to or greater than a reference voltage preset in a memory.
Claims
1. A method for controlling a voltage in a stop-mode of a fuel cell vehicle, comprising: detecting, by a controller, whether a fuel cell enters the stop-mode; calculating, by the controller, a voltage command value of a bus terminal based on available charging power of a battery representing a level of power chargeable in a high voltage battery when the fuel cell enters the stop-mode; operating, by the controller, a converter connected between the high voltage battery and the bus terminal to adjust the voltage of the bus terminal to be the voltage command value of the bus terminal; and increasing, by the controller, power consumption of an electric field load of a vehicle when the voltage is adjusted and then the voltage of the fuel cell measured by a voltage sensor is equal to or greater than a reference voltage preset in a memory, wherein a difference between the available charging power of the high voltage battery and actual charging power is reflected in the voltage of the bus terminal to calculate the voltage command value of the bus terminal, and wherein the voltage command value of the bus terminal is calculated based on the following Equation:
Voltage command value of bus terminal=voltage of bus terminalK1(Available charging power of batterycharging voltage of batterycharging current of battery, wherein K1means a slope preset in the memory of the controller.
2. The method of claim 1, wherein when a state of charge (SOC) of the battery is equal to or greater than a first reference or a required torque of the vehicle is equal to or less than a second reference, the controller is configured to operate the fuel cell enter the stop-mode.
3. The method of claim 1, wherein the available charging power of the battery is derived using a data map stored in the memory of the controller.
4. The method of claim 3, wherein the data map uses whether the high voltage battery breaks down, temperature of the high voltage battery, and the SOC of the high voltage battery as an input value and uses the available charging power of the high voltage battery as an output value.
5. The method of claim 1, wherein in the voltage adjustment, the controller is configured to calculate a target charging current of the high voltage battery based on the voltage command value of the bus terminal and operate the converter based on the target charging current to charge the high voltage battery to adjust the voltage of the bus terminal to be the voltage command value of the bus terminal.
6. The method of claim 1, wherein the converter is operated by changing the voltage command value of the bus terminal to the reference voltage preset in a memory of the controller while increasing the power consumption of the electric field load of the vehicle.
7. A method for controlling a voltage in a stop-mode of a fuel cell vehicle, comprising: detecting, by a controller, whether a fuel cell enters the stop-mode; calculating, by the controller, a voltage command value of a bus terminal based on available charging power of a battery representing a level of power chargeable in a high voltage battery when the fuel cell enters the stop-mode; operating, by the controller, a converter connected between the high voltage battery and the bus terminal to adjust the voltage of the bus terminal to be the voltage command value of the bus terminal; and increasing, by the controller, power consumption of an electric field load of a vehicle when the voltage is adjusted and then the voltage of the fuel cell measured by a voltage sensor is equal to or greater than a reference voltage preset in a memory; calculating, by the controller, the voltage command value of the bus terminal gradually descending based on a slope preset in the memory of the controller; calculating, by the controller, a target charging current of the high voltage battery based on the voltage command value of the bus terminal; operating, by the controller, the converter based on the targeted charging current; and limiting, by the controller, the target charging current to a maximum value of a battery charging limit current based on the available charging power of the battery to a maximum value.
8. The method of claim 7, wherein the battery charging limit current is calculated by dividing the available charging power of the battery by a charging voltage of the battery.
9. The method of claim 1, wherein the power consumption of the electric field load of the vehicle is increased based on a driving increase and a low efficiency operation of high voltage auxiliaries including an air blower, a hydrogen recirculation blower, or a cooling water pump.
10. A system for controlling a voltage in a stop-mode of a fuel cell vehicle, comprising: a memory configured to store program instructions; and a processor configured to execute the program instructions, the program instructions when executed configured to: detect whether a fuel cell enters the stop-mode; calculate a voltage command value of a bus terminal based on available charging power of a battery representing a level of power chargeable in a high voltage battery when the fuel cell enters the stop-mode; operate a converter connected between the high voltage battery and the bus terminal to adjust the voltage of the bus terminal to be the voltage command value of the bus terminal; and increase power consumption of an electric field load of a vehicle when the voltage is adjusted and then the voltage of the fuel cell measured by a voltage sensor is equal to or greater than a reference voltage preset in a memory, wherein a difference between the available charging power of the high voltage battery and actual charging power is reflected in the voltage of the bus terminal to calculate the voltage command value of the bus terminal, and wherein the voltage command value of the bus terminal is calculated based on the following Equation:
Voltage command value of bus terminal=voltage of the bus terminalK1(Available charging power of battercharging voltage of batterycharging current of battery), wherein K1means a slope preset in the memory of the controller.
11. The system of claim 10, wherein when a state of charge (SOC) of the battery is equal to or greater than a first reference or a required torque of the vehicle is equal to or less than a second reference, the program instructions when executed are further configured to operate the fuel cell enter the stop-mode.
12. The system of claim 11, wherein the available charging power of the battery is derived using a data map stored in the memory.
13. The system of claim 12, wherein the data map uses whether the high voltage battery breaks down, temperature of the high voltage battery, and the SOC of the high voltage battery as an input value and uses the available charging power of the high voltage battery as an output value.
14. The system of claim 10, wherein the program instructions when executed are further configured to calculate a target charging current of the high voltage battery based on the voltage command value of the bus terminal and operate the converter based on the target charging current to charge the high voltage battery to adjust the voltage of the bus terminal to be the voltage command value of the bus terminal.
15. The system of claim 10, wherein the converter is operated by changing the voltage command value of the bus terminal to the reference voltage preset in a memory of the controller while increasing the power consumption of the electric field load of the vehicle.
16. A system for controlling a voltage in a stop-mode of a fuel cell vehicle, comprising: a memory configured to stop program instruction; and a processor configured to execute the program instructions, the program instruction when executed configured to: detect whether a fuel cell enters the stop-mode; calculate a voltage command value of a bus terminal based on available charging power of a battery representing a level of power chargeable in a high voltage battery when the fuel cell enters the stop-mode; operate a converter connected between the high voltage battery and the bus terminal to adjust the voltage of the bus terminal to be the voltage command value of the bus terminal; and increase power consumption of an electric field load of a vehicle when the voltage is adjusted and then the voltage of the fuel cell measured by a voltage senor is equal to or greater than a reference voltage preset in a memory, wherein the program instructions when executed are further configured to: calculate the voltage command value of the bus terminal gradually descending based on a slope preset in the memory of the controller; calculate a target charging current of the high voltage battery based on the voltage command value of the bus terminal; operate the converter based on the targeted charging current; and limit the target charging current to a maximum value of a battery charging limit current based on the available charging power of the battery to a maximum value.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The above and other features of the present invention will now be described in detail with reference to exemplary embodiments thereof illustrated in the accompanying drawings which are given hereinbelow by way of illustration only, and thus are not limitative of the present invention, and wherein:
(2)
(3)
(4)
DETAILED DESCRIPTION
(5) It is understood that the term vehicle or vehicular or other similar term as used herein is inclusive of motor vehicles in general such as passenger automobiles including sports utility vehicles (SUV), buses, trucks, various commercial vehicles, watercraft including a variety of boats and ships, aircraft, and the like, and includes hybrid vehicles, electric vehicles, plug-in hybrid electric vehicles, hydrogen-powered vehicles and other alternative fuel vehicles (e.g. fuels derived from resources other than petroleum). As referred to herein, a hybrid vehicle is a vehicle that has two or more sources of power, for example both gasoline-powered and electric-powered vehicles.
(6) Although exemplary embodiment is described as using a plurality of units to perform the exemplary process, it is understood that the exemplary processes may also be performed by one or plurality of modules. Additionally, it is understood that the term controller/control unit refers to a hardware device that includes a memory and a processor. The memory is configured to store the modules and the processor is specifically configured to execute said modules to perform one or more processes which are described further below.
(7) Furthermore, control logic of the present invention may be embodied as non-transitory computer readable media on a computer readable medium containing executable program instructions executed by a processor, controller/control unit or the like. Examples of the computer readable mediums include, but are not limited to, ROM, RAM, compact disc (CD)-ROMs, magnetic tapes, floppy disks, flash drives, smart cards and optical data storage devices. The computer readable recording medium can also be distributed in network coupled computer systems so that the computer readable media is stored and executed in a distributed fashion, e.g., by a telematics server or a Controller Area Network (CAN).
(8) The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the singular forms a, an and the are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms comprises and/or comprising, when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. As used herein, the term and/or includes any and all combinations of one or more of the associated listed items.
(9) Unless specifically stated or obvious from context, as used herein, the term about is understood as within a range of normal tolerance in the art, for example within 2 standard deviations of the mean. About can be understood as within 10%, 9%, 8%, 7%, 6%, 5%, 4%, 3%, 2%, 1%, 0.5%, 0.1%, 0.05%, or 0.01% of the stated value. Unless otherwise clear from the context, all numerical values provided herein are modified by the term about.
(10)
(11) The present invention proposes a control to stop a power generation of a fuel cell while driving and decrease a voltage of the fuel cell based on a voltage control of a bus terminal using a power converter after the power generation stops. Unlike the related art, a method for correcting a voltage or a method for limiting a current of the power converter by considering available charging power of a battery and actual charging power in performing the voltage control of the bus terminal is used to effectively prevent the loss of fuel efficiency and the overcharging of the battery and expand a voltage decreasing control entry of the fuel cell. Further, when the methods are unable to control the voltage decreasing of the fuel cell, a method for temporarily increasing consumption of high voltage auxiliaries is used to perform a control to expand high voltage avoidance of the fuel cell. Accordingly, durability of the fuel cell may be improved.
(12)
(13)
(14) The present invention uses a method for correcting a voltage command value based on available charging power of a high voltage battery without determining a decreasing control inhibit condition of the voltage of the bus terminal in advance. When the voltage command value is adjusted or corrected, the available charging power of the high voltage battery may be reduced (e.g., failure of a battery, sudden increase of temperature, sudden decrease of temperature, excessive SOC) or when a regenerative braking amount is substantial, the voltage command of the bus terminal may be maintained to be greater than the reference voltage near a preset OCV and thus the voltage of the fuel cell may also be maintained to be high. In particular, a method for performing a voltage decreasing control of a fuel cell with an initial reference voltage without correcting the voltage command value of the voltage decreasing control of the bus terminal but increasing the number of operating high voltage auxiliaries, etc., may be applied to supplement the output of the fuel cell with the increased the number of operating auxiliaries, thereby performing the control to decrease the voltage of the fuel cell.
(15) The increase of the number of operating auxiliaries may cause loss of fuel efficiency and therefore the increase of operating auxiliaries may be performed only when the high voltage of the fuel cell is maintained for a predetermined period of time (e.g., when a high voltage is likely to deteriorate). When the voltage of the fuel cell is equal to or less than a set voltage, a control to stop the increase in the number of auxiliaries, normally drive the auxiliaries, and maintain the voltage command value of the bus terminal may be performed. Particularly, the introduction of ram air may be prevented by shutting off or closing an air shut-off valve while operating a blower to prevent the voltage of the fuel cell from increasing again.
(16) First, the controller may be configured to detect whether the fuel cell enters the stop-mode (S100). When the SOC of the battery is equal to or greater than a first reference or the requited torque of the vehicle is equal to or less than a second reference, the controller may be configured to recognize that the power generation of the fuel cell is unnecessary to operate the fuel cell to enter the stop-mode. Additionally, the controller may be configured to calculate the voltage command value of the bus terminal based on the available charging power of the battery representing a level of power chargeable in a high voltage battery when the fuel cell enters the stop-mode (S200). In other words, the voltage dropping control (e.g., voltage adjustment) may be performed based on only the chargeable level of the high voltage battery, as opposed to the regenerative braking amount or the SOC of the high voltage battery and therefore a direct and elaborate control may be performed.
(17) Particularly, the available charging power of the battery may be derived from the data map stored in the memory of the controller. The data map may use whether the high voltage battery breaks down, the temperature of the high voltage battery, and the SOC of the high voltage battery as an input value and use the available charging power of the high voltage battery as an output value. These values may be calculated in real time based on an equation or sensor data and may be configured as a set of data values preset by experiment, analysis, or the like.
(18) Further, in the calculation process, a difference between the available charging power of the high voltage battery and the actual charging power may be reflected in the voltage of the bus terminal to calculate the voltage command value of the bus terminal. In particular, the voltage command value of the bus terminal may be calculated based on the following Equation 1.
Voltage command value of bus terminal=voltage of bus terminalK1(Available charging power of batterycharging voltage of batterycharging current of battery)Equation 1
(19) The controller may further be configured to operate a converter connected between the high voltage battery and the bus terminal to adjust the voltage of the bus terminal to be the voltage command value of the bus terminal. In the voltage adjustment, the controller may be configured to calculate the targeted charging current of the high voltage battery based on the voltage command value of the bus terminal and operate the converter based on the targeted charging current to charge the high voltage battery to adjust the voltage of the bus terminal to be the voltage command value of the bus terminal.
(20) Additionally, the controller may be configured to increase the power consumption of the electric field load of the vehicle when the voltage is adjusted (S500) and then the voltage of the fuel cell measured by the voltage sensor may be equal to or greater than the reference voltage preset in the memory (S400). In the power consumption increase, the converter may be operated by increasing the power consumption of the electric field load of the vehicle and changing the voltage command value of the bus terminal to the reference voltage preset in the memory.
(21) The process will be described in more detail with reference to
(22) The method for setting the voltage command of the high voltage battery using the map based on characteristics of the battery does not sufficiently consider vehicle load characteristics and therefore even when the voltage of the fuel cell may decrease, the voltage decrease may not be made. As in the present invention, the method for correcting the voltage command in consideration of the actual voltage of the bus terminal, the actual charging and discharging power of the battery, and the available power map of the battery is a more accurate and efficient method for increasing a frequency of preventing the loss of fuel efficiency or the overcharging of the battery and decreasing of the voltage of the fuel cell to improve the durability of the fuel cell.
(23) Moreover, according to another exemplary embodiment of the present invention, in the calculation process, the controller may be configured to calculate the voltage command value of the bus terminal gradually decreasing based on the slope preset in the memory and in the voltage adjustment, the controller may be configured to calculate the target charging current of the high voltage battery based on the voltage command value of the bus terminal, operate the converter based on the target charging current, and limit the target charging current to the maximum value of the charging limit current of the battery based on the available charging power of the battery. Further, the charging limit current of the battery may be calculated by dividing the available charging power of the battery by the charging voltage of the battery.
(24) This is illustrated in detail in
(25) Particularly, the voltage command value may be generated as the final reference voltage by decreasing the voltage command with a constant slope without correcting the voltage command value and the command of the charging current limit value may also be generated using the data map. The charging limit current of the battery may be calculated by dividing the available charging power of the battery by the charging voltage of the battery as illustrated in
(26) In addition, the control to limit the actual charging/discharging current of the battery based on the charging current limit command may be performed. Unlike the method described above, the method for controlling the current limit may correct the voltage command value. In other words, the actual voltage of the bus terminal may be automatically increased to be greater than the reference voltage by limiting the charging and discharging current of the battery based on the state of the high voltage battery or the load state of the vehicle when the output of the fuel cell may not be generated even though the voltage decreasing command of the bus terminal is set to be the reference voltage.
(27) Moreover, the control of the voltage of the bus terminal using the converter may calculate the target charging current for following up the set voltage command of the bus terminal and the controller may use the method for controlling a converter IGBT duty by being fed back with an actual current sensor value I for generating the target charging current. The information regarding the available charging power of the battery based on the temperature or the SOC may be stored in the memory of the controller and may be calculated in real time based on the temperature or the SOC. A voltage sensor configured to measure the actual voltage of the bus terminal and a voltage sensor configured to measure the voltage of the battery may also be included in a circuit.
(28) As a representative example of the high voltage electric field load, there may be the auxiliary of the fuel cell. The auxiliary may be an air blower, a water pump, a hydrogen recirculation blower, etc. The operation state of the fuel cell system due to the increase in the output of the high voltage auxiliary should not be changed. For example, the revolutions per minute (RPM) of the air blower may be increased while the introduction and discharge of air into and from the fuel cell system is prevented or the RPM of the water pump may be increased while fuel cell system is prevented from being cooled. Accordingly, when an air, cooling water, or hydrogen bypass valve of the stack is provided, the driving of the auxiliary may be increased while the introduction of air, hydrogen, or cooling water into the stack may be prevented.
(29) A stack bypass valve is a valve configured to selectively introduce the cooling water into the stack or the load apparatus and the method for operating the stack bypass valve to prevent the cooling water from being introduced into the stack and increase the RPM of the cooling pump may be used. This may be applied in a similar manner to the air blower or the hydrogen recirculation blower. Accordingly, the bypass valve may be disposed in an air supply system or a hydrogen recirculation system.
(30) Further, a method for operating the high voltage auxiliaries in a direction to increase a heat loss of the high voltage auxiliaries by the low efficiency operation of the high voltage auxiliaries to increase the consumption output of the auxiliaries in the state in which air/hydrogen/cooling water is not supplied may also be used. In addition to the high voltage auxiliary for driving the fuel cell system, the consumption of the high voltage auxiliaries (e.g., air compressor or heating heater associated with air conditioning in the vehicle, low voltage power converter for charging a low voltage 12V battery) requited in the vehicle may be increased. The increase of the target charging voltage of the low voltage power converter for charging the low voltage battery to about 14 to 15V greater than 12V may be one example.
(31) In the voltage control method as described above, the output of the fuel cell generated by the voltage decreasing control of the bus terminal may be consumed as the driving output of the vehicle when the driving output of the vehicle is generated in the stop mode entry state of the fuel cell to remove the voltage of the fuel cell and terminal in the state in which there is no driving output of the vehicle, the output of the fuel cell generated by the voltage decreasing control of the bus may be consumed for the charging of the battery to remove the voltage of the fuel cell.
(32) Further, when the regenerative braking amount is substantial when the fuel cell enters the stop-mode, the output of the fuel cell generated by the voltage decreasing control of the bus terminal may be supplemented by the control to additionally increase the auxiliaries, thereby decreasing the voltage of the fuel cell.
(33) The method for performing the voltage decreasing control of the bus terminal after the power generation of the fuel cell stops is more advantageous in the fuel efficiency since the output of the fuel cell is temporarily generated, compared to the method for limiting the voltage upper value of the bus terminal to prevent the voltage of the fuel cell from increasing to the high voltage area in the state in which the power generation of the fuel cell is maintained. To decrease the voltage of the bus terminal when the power generation is maintained, the output of the fuel cell may be continuously generated and thus the battery may be excessively charged, thus causing the loss of fuel efficiency. Further, after the power generation stops, the fuel cell may be naturally discharged due to a hydrogen cross over to decrease of the voltage and the hydrogen discarded due to the hydrogen cross over generates the output of the fuel cell by the voltage decreasing control of the bus terminal, and thus the output charges the battery or may be consumed by the vehicle auxiliaries, thereby improving the fuel efficiency.
(34) According to the method for controlling a voltage of a fuel cell in a stop-mode of a fuel cell vehicle of the present invention, it may be possible to secure the durability of the fuel cell and prevent the fuel efficiency from reducing, by actively decreasing the voltage when the fuel cell of the fuel cell vehicle stops. Further, it may be possible to sufficiently protect the durability of the fuel cell by more rapidly and certainly decreasing the voltage of the fuel cell while preventing the reduction in the fuel efficiency and the overcharging of the high voltage battery.
(35) Although the present invention has been shown and described with respect to exemplary embodiments, it will be obvious to those skilled in the art that the present invention may be variously modified and altered without departing from the spirit and scope of the present invention as defined by the following claims.