POST-PROCESSING APPARATUS AND IMAGE FORMING APPARATUS INCLUDING SAME
20190112145 ยท 2019-04-18
Assignee
Inventors
Cpc classification
B65H2404/531
PERFORMING OPERATIONS; TRANSPORTING
B65H31/02
PERFORMING OPERATIONS; TRANSPORTING
B65H2405/11151
PERFORMING OPERATIONS; TRANSPORTING
B65H2301/42194
PERFORMING OPERATIONS; TRANSPORTING
B65H31/36
PERFORMING OPERATIONS; TRANSPORTING
B65H37/04
PERFORMING OPERATIONS; TRANSPORTING
B65H2301/4212
PERFORMING OPERATIONS; TRANSPORTING
B65H2801/27
PERFORMING OPERATIONS; TRANSPORTING
B65H2301/36
PERFORMING OPERATIONS; TRANSPORTING
B65H31/3081
PERFORMING OPERATIONS; TRANSPORTING
B65H31/3045
PERFORMING OPERATIONS; TRANSPORTING
B65H29/145
PERFORMING OPERATIONS; TRANSPORTING
B65H2405/55
PERFORMING OPERATIONS; TRANSPORTING
B65H2403/942
PERFORMING OPERATIONS; TRANSPORTING
B65H2301/4213
PERFORMING OPERATIONS; TRANSPORTING
B65H33/08
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65H37/04
PERFORMING OPERATIONS; TRANSPORTING
G03G15/00
PHYSICS
B65H31/36
PERFORMING OPERATIONS; TRANSPORTING
B65H31/02
PERFORMING OPERATIONS; TRANSPORTING
B65H33/08
PERFORMING OPERATIONS; TRANSPORTING
B65H31/30
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Disclosed is a post-processing apparatus couplable to an image forming apparatus. The post-processing apparatus comprises: a paper discharging roller to convey, from a conveying path, a first paper discharged from the image forming apparatus, to a standby path connected to the conveying path, and convey the first paper from the standby path and a second paper discharged from the image forming apparatus from the conveying path, to an intermediate loading part, in a state in which a leading end of the first paper toward the intermediate loading part protrudes more than a leading end of the second paper toward the intermediate loading part to process the first paper and the second paper.
Claims
1. A post-processing apparatus couplable to an image forming apparatus comprising: a paper discharging roller to: convey, from a conveying path, a first paper discharged from the image forming apparatus, to a standby path connected to the conveying path, and convey the first paper from the standby path and a second paper discharged from the image forming apparatus from the conveying path, to an intermediate loading part, in a state in which a leading end of the first paper toward the intermediate loading part protrudes more than a leading end of the second paper toward the intermediate loading part, to prearrange in the intermediate loading part the first paper and the second paper in the state before post-processing the first paper and the second paper.
2. The post-processing apparatus of claim 1, further comprising a paddle part; a reverse roller; and a post-processing part, wherein the paddle part and the reverse roller is to convey the first paper and the second paper conveyed to the intermediate loading part and prearranged in the state, to a compiling region, to compile the first paper and the second paper; the post-processing part is to process the first paper and the second paper conveyed to the compiling region, and when the reverse roller is conveys the first paper to the compiling region, the paddle part is to stop conveying the second paper for a time period to align the leading end of the first paper and the leading end of the second paper.
3. The post-processing apparatus of claim 2, wherein the paddle part includes: a drive shaft to rotate; a first paddle coupled to the drive shaft; and a second paddle coupled to the drive shaft to be adjacent to the first paddle, wherein the second paddle is to contact the second paper earlier than first paddle.
4. The post-processing apparatus of claim 3, wherein the first paddle includes a pair of first friction members that are symmetrical to each other, and the second paddle includes a second friction member that is disposed at a preset angle with a first friction member of the pair of first friction members.
5. The post-processing apparatus of claim 4, wherein friction coefficients of the pair of first friction members are different from a friction coefficient of the second friction member.
6. The post-processing apparatus of claim 3, wherein the first paddle and the second paddle form a same rotation radius from the drive shaft.
7. The post-processing apparatus of claim 2, wherein the paddle part includes: a drive shaft; and a paddle coupled to the drive shaft, wherein the paddle includes a first friction member a second friction member symmetrical to the first friction member, and a third friction member that is disposed at an angle with the first friction member and the second friction member.
8. The post-processing apparatus of claim 7, wherein the third friction member is to contact the second paper earlier than the first friction member and the second friction member.
9. The post-processing apparatus of claim 8, wherein the third friction member has a lower friction coefficient than friction coefficients of the first and second friction members.
10. The post-processing apparatus of claim 7, wherein the first friction member, the second friction member and the third friction member have a same rotation radius.
11. A post-processing apparatus to receive a first paper and a second paper sequentially discharged from an image forming apparatus, the post-processing apparatus comprising: a paper discharging roller to convey the first paper and the second paper to an intermediate loading part in a state where a leading end of the first paper toward the intermediate loading part is apart from a leading end of the second paper toward the intermediate loading part; and a paddle part and a reverse roller to: move the leading end of the first paper conveyed to the intermediate loading part and the leading end of the second paper conveyed to the intermediate loading part, toward a compiling region at different timings, to align the leading end of the first paper and the leading end of the second paper, and convey the first paper and the second paper to the compiling region, to post-process the first paper and the second paper.
12. the post-processing apparatus of claim 11, wherein when the reverse roller conveys the first paper to the compiling region, the paddle part is to stop conveying the second paper for a preset time period to align the leading end of the first paper and the leading end of the second paper.
13. The post-processing apparatus of claim 11, wherein the paddle part includes a first paddle and a second paddle, the first paddle and the second paddle are to rotate together with the reverse roller, and the second paddle is disposed at an angle with the first paddle, so as to contact the first paper or the second paper earlier than the first paddle.
14. The post-processing apparatus of claim 13, wherein the first paddle includes a first friction member and the second paddle includes a second friction member, and wherein the second friction member of the second paddle has a different friction coefficient from a friction coefficient of the first friction member of the first paddle.
15. The post-processing apparatus of claim 1, further comprising a guide reverse disposed between the conveying path and the standby path, to guide the first paper conveyed from the conveying path to the standby path.
16. The post-processing apparatus of claim 2, further comprising an end fence to arrange back ends of the first and second papers respectively opposite to the leading ends of the first and second papers conveyed to the compiling region.
17. The post-processing apparatus of claim 2, further comprising a pair of tamper members respectively disposed on both sides of the intermediate loading part to be opposite to each other, the pair of tamper members to arrange left and right sides of the first and second papers.
18. The post-processing apparatus of claim 11, wherein the paddle part includes: a drive shaft; and a paddle coupled to the drive shaft, the paddle includes a first friction member, a second friction member symmetrical to the first friction member, and a third friction member that is disposed at an angle with the first friction member and the second friction member.
19. The post-processing apparatus of claim 11, further comprising an end fence to arrange back ends of the first and second papers respectively opposite to the leading ends of the first and second papers conveyed to the compiling region.
20. The post-processing apparatus of claim 11, further comprising a pair of tamper members respectively disposed on both sides of the intermediate loading part to be opposite to each other, the pair of tamper members to arrange left and right sides of the first and second papers.
Description
DESCRIPTION OF THE DRAWINGS
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MODE OF THE INVENTION
[0045] Hereinafter, a post-processing apparatus according to an exemplary embodiment of the present invention will be described in detail with reference to the attached drawings.
[0046] Referring to
[0047] Referring to
[0048] As described above, the post-processing apparatus 10 includes first and second conveying rollers 11, paper discharging rollers 15, a conveying path A, a standby path B, reverse rollers 17, a guide reverse 20, a main paddle part 30, an intermediate loading part 51, a sub paddle part 55, an end fence 60, a pair of tamper members 70, a binding part 80, and an ejector unit 90.
[0049] Referring to
[0050] The second conveying rollers 13 are disposed on the conveying path A and conveys paper, which is conveyed from the first conveying rollers 11 through the conveying path A, to the paper discharging rollers 15.
[0051] Referring to
[0052] The paper discharging rollers 15 position the first paper on the standby path B with gripping a leading end of the first paper of the paper set and then temporarily stand by until second paper of the paper set is conveying to the paper discharging rollers 15 along the conveying path A. If the second paper is conveyed to the paper discharging rollers 15, the paper discharging rollers 15 forwardly rotates again to convey the second paper to the intermediate loading part 51 together with the first paper. In this case, the first paper is loaded on the intermediate loading part 51 in a state where the leading end of the first paper protrudes a preset length more than a leading end of the second paper.
[0053] Also, the paper discharging rollers 15 forwardly rotates so as to continuously convey paper from the second paper of the paper set to last paper of the paper set to the intermediate loading part 51.
[0054] The conveying path A is a path that guides paper conveyed into the post-processing apparatus 10 from the entrance E to the paper discharging rollers 15.
[0055] The standby path B is a path for allowing paper reaching the paper discharging rollers 15 by the conveying rollers 11 to stand by and is formed to be positioned under the conveying path A and to be incline from the paper discharging rollers 15 toward the entrance E. As described above, paper standing by on the standby path B is first paper of a paper set including the number of paper preset by a user. The reverse rollers 17 keep a distance from the end fence 60 to be disposed on the intermediate loading part 51 in order to compile first and second paper loaded on the intermediate loading part 51 in a compiling region.
[0056] Referring to
[0057] Referring to
[0058] Referring to
[0059] The first main paddle part 31 includes a pair of first main paddles 31 and 31 that are combined with the drive shaft 38 to keep a distance from each other, and the second main paddle part 35 includes a pair of second main paddles 35 and 35 that are combined with the drive shaft 38 to be respectively adjacent to the pair of first main paddles 31 and 31.
[0060] The pair of first main paddles 31 and 31 respectively include a pair of first fixing members 32 and 32 that are symmetrical to each other to be combined with the drive shaft 38 and first friction members 33, 34, 33, and 34 that are combined with the first fixing members 32 and 32.
[0061] The pair of second main paddles 35 and 35 respectively includes a pair of second fixing members 36 and 36 that are combined with the drive shaft 38 and a pair of friction members 37 and 37 that are disposed at a preset angle with one of the pair of first fixing members 33, 34, 33, and 34 and combined with a pair of second fixing members 36 and 36.
[0062] The pair of first main paddles 31 and 31 and the pair of second main paddles 35 and 35 rotate on the same drive shaft 38. In this case, the pair of second main paddles 35 and 35 contact the paper set loaded on the intermediate loading part 51 earlier than the pair of first main paddles 31 and 31. For this, the pair of first friction members 33, 34, 33, and 34 and the pair of second friction members 37 and 37 are respectively disposed at different angles.
[0063] Therefore, while the reverse rollers 17 rotates to convey a paper set to the compiling region, the pair of second friction members 37 and 37 temporarily stop the paper set for a preset time so as to allow merely first paper disposed on a lowermost part of the paper set to be conveyed to the compiling region through the reverse rollers 17. In this case, the pair of second friction members 37 and 37 stop the paper set to a point of time when the leading end of the first paper is arranged with leading ends of other paper of the paper set.
[0064] The paper set is conveyed to the compiling region by the pair of first friction members 33 34, 33, and 34 and the reverse rollers 17 when the leading ends are arranged as described above.
[0065] In this case, the pair of first friction members 33, 34, 33, and 34 and the pair of second friction members 37 and 37 have different friction coefficients and may be constituted so as to enable the friction coefficients of the second friction members 37 and 37 to be lower than the friction coefficients of the pair of first friction members 33 34 33, and 34. This is an action for conveying the first paper disposed on a lowermost side of the paper set through the reverse rollers 17 when the pair of second friction members 37 and 37 grip the paper set to stop the paper set for a preset time.
[0066] In addition, the pair of first main paddles 31 and 31 and the pair of second main paddles 35 and 35 are constituted to form the same rotation radius from the same drive shaft 38.
[0067] Referring to
[0068] The main paddle part 40 may include a pair of main paddles 40 and 40 that are combined with a drive shaft 48 to keep a distance from each other. The pair of main paddles 40 and 40 may respectively include first friction members 43 and 43 and second friction members 44 and 44 that are symmetrical to each other, and third friction members 45 and 45 that are set at different angles from the first friction members 43 and 43 and the second friction members 44 and 44.
[0069] The third friction members 45 and 45 are constituted so as to contact the second paper earlier than the first friction members 43 and 43 and the second friction members 44 and 44. The third friction members 45 and 45 are formed to have friction coefficients lower than the first friction members 43 and 43 and the second friction members 44 and 44.
[0070] The first friction members 43 and 43, the second friction members 44 and 44, and the third friction members 45 and 45 are constituted to have the same rotation radius from the same drive shaft 48.
[0071] Referring to
[0072] Also, the intermediate loading part 51 is disposed to incline toward the compiling region so as to load paper discharged from the paper discharging rollers 15 and then easily compile the paper to the compiling region and keeps a distance from the paper discharging rollers 15 toward a lower part of the post-processing apparatus so as to easily discharge the paper from the paper discharging rollers 15 without a clash with a side of the paper set discharged from the paper discharging rollers 15 and having a preset height although the paper set is loaded on the intermediate loading part 51.
[0073] Referring to
[0074] Referring to
[0075] The fixing members 57 are formed in circular plate shapes having preset thicknesses, and holes are formed in the fixing members 57 so as to enable the drive shaft 58 to pass through the holes. The plurality of friction members 56 extend from outer surfaces of the fixing members 57 toward tangential directions of the fixing members 57 with keeping preset distances toward a circumferential direction of the fixing members 57.
[0076] The end fence 60 is disposed at an end of the intermediate loading part 51 so as to enable a back end of paper conveyed to the intermediate loading part 51 to contact the end fence 60 and to be arranged and thus enable a binding part to easily perform a processing operation, such as stapling, binding, or the like.
[0077] The compiling region may be defined as an area enclosed by the intermediate loading part 51 and the end fence 60.
[0078] Referring to
[0079] The binding part 80 includes a binding apparatus, a stapler, and the like to perform post-processing, such as stapling and the like at the end fence 60 disposed at the end of the intermediate loading part 51, with respect to paper whose back end is arranged at the end fence 60, and is disposed to be adjacent to the end fence 60
[0080] The ejector unit 90 includes guide members (not shown) that are disposed in a center of the intermediate loading part 51 to be opposite to each other at a preset distance from each other, moving members (not shown) that are arranged inside the guide members to be opposite to each other so as to rotate with drawing a preset trajectory, a pair of ejector plates 91 and 91 that are connected to the guide members, and a pair of grippers 93 and 93 that are connected to the moving members. The pair of ejector plates 91 and 91 are disposed on both sides of the end fence 60 and move the paper set, which is arranged at the end fence 60 by the guide members, to an intermediate point of the intermediate loading part 51 along a movement path D through which the guide members move.
[0081] The pair of grippers 93 and 93 that are connected to the moving members grip the back end of the paper set moved to the intermediate point of the intermediate loading part 51 and discharge the paper set to a last loading part 53 with drawing a preset trajectory along the movement path C of the moving members. The pair of grippers 91 and 91 grip paper sets to drop the paper sets at a low height from the last loading part 53 and thus has a higher arrangement than when the paper sets are dropped by the pair of ejector plates 91 and 91.
[0082] Operations of the post-processing apparatus 10 constituted as described above will be sequentially described with reference to the drawings. Hereinafter, for convenience of description, a paper set will be described as being set to include 2 paper.
[0083] The user may preset paper discharged from the image forming apparatus 1 to a paper set including at least 2 or more paper so as to enable the post-processing apparatus to post-process paper according to each paper set.
[0084] Referring to
[0085] Here, if the user presets a punch mode, the first paper is punch-processed by the punching part P and then starts to be conveyed through the conveying path A by the first conveying rollers 11 so as to be conveyed to the second conveying rollers 13.
[0086] The first paper conveyed to the paper discharging rollers 15 is not immediately discharged to the intermediate loading part 51, but a conveying direction of the first paper is changed by the paper discharging rollers 15 until post-processing is completed with respect to a paper set previously compiled to the compiling region.
[0087] The first paper whose conveying direction is changed is not guided to the conveying path A but is guided to and standby on the standby path B by the guide reverse 20. The guide reverse 20 is formed in a structure enclosing a lower roller of the second conveying rollers 13 to stick to the conveying path A so as to minimize a space occupied by the guide reverse 20 and naturally guide the first paper onto the standby path B. Here, the paper discharging rollers 15 do not completely discharge the first paper from the paper discharging rollers 15 to the standby path B but stands by with gripping a leading end of the first paper until second paper of the paper set is conveyed from the image forming apparatus 1 to the paper discharging rollers 15, so as to re-discharge the first paper to the intermediate loading part 51.
[0088] The second paper discharged from the image forming apparatus 1 is conveyed to the paper discharging rollers 15 through the conveying path A by the first and second conveying rollers 11 and 13. Here, a paper set that is previously compiled is completely post-processed and then discharged to the last loading part 53 by the ejector unit 90.
[0089] The paper discharging rollers 50 forwardly rotate when a leading end of the second paper reaches the paper discharging rollers 15, to discharge the first paper, which is gripped thereby, together with the second paper reaching the paper discharging rollers 15 to the intermediate loading part 51. In this case, when the leading end of the second paper reaches the paper discharging rollers 15, the paper discharging rollers 50 discharge the first and second paper, whose leading ends are gripped, to the intermediate loading part 51. Therefore, the first paper is loaded on the intermediate loading part in a state where the leading end of the first paper protrudes more than the leading end of the second paper.
[0090] The first paper and the second paper loaded on the intermediate loading part 51 are compiled to a compiling region (not shown), which is enclosed by the intermediate loading part 51 and the end fence 60, by rotations of the first main paddle 30 and the reverse rollers 17.
[0091] The first main paddle 31 of the main paddle part 30 contacts the second paper positioned on the first paper to compile the first and second paper to the compiling region, and the reverse rollers 17 contact the first paper positioned underneath the second paper to compile the first paper and the second paper to the compiling region.
[0092] Before conveying the paper set to the compiling region, the leading ends of the first and second paper are arranged by the second main paddle 35 and the reverse rollers 17. In other words, the second main paddle 35 of the main paddle part 30 contacts the second paper earlier than the first main paddle 31. Therefore, the friction members 37 and 37 of the second main paddle 35 pressurize the second paper in a direction facing the reverse rollers 17 for a preset time when the reverse rollers 17 perform compiling.
[0093] The friction members 37 and 37 of the second main paddle 35 that contact the second paper have lower friction coefficients than the friction members 33, 33, 34, and 34 of the first main paddle 31. Therefore, the second paper contacting the friction members 37 and 37 of the second main paddle 35 is temporarily stopped, and the first paper disposed underneath the second paper is conveyed to the compiling region by the reverse rollers 17. Therefore, the leading end of the first paper is arranged with the leading end of the second paper.
[0094] At a point of time when the leading ends of the first and second paper are arranged, the second paper is released from being stopped ty the second main paddle 35 and conveyed to the compiling region together with the first paper by the friction members 33 33, 34, and 34 of the first main paddle 31 and the reverse rollers 17.
[0095] The first main paddle 31 compiles the first paper and the second paper two times when the first main paddle 31 rotates on a drive shaft one time by the pairs of first friction members 33, 33, 34, and 34 disposed to be symmetrical to each other based on the fixing members 32 and 32. As described above, the post-processing apparatus 10 of the present exemplary embodiment lowers the number of compiling operations to two times in order to prevent an arrangement from being lowered or paper from being jammed due to an excessively sticking to the compiling region.
[0096] The sub paddle part 55 enables the paper set compiled by the first main paddle 31 and he reverse rollers 17 to stick to the end fence 60 so as to arrange back ends of the first and second paper.
[0097] As shown in
[0098] If the user sets at least 3 paper to one paper set, from paper after third paper of the paper set that is set by the user, each of the at least 3 paper is immediately loaded on the intermediate loading part 51 through the conveying path A to be compiled to the compiling region by the first main paddle 31 without an operation of standing by on the standby path B. Therefore, an arrangement process that is performed in an advancing direction of paper with respect of first and second paper is not applied from the paper after the third paper of the paper set.
[0099] Referring to
[0100] If offset is performed according to paper sets, the pair of tamper members 71 and 71 move to a point preset by the user so as to enable a paper set to be offset. A plurality of paper sets are sequentially arranged to left and right through this process, discharged to the final loading part 53 by the ejector unit 90, and loaded in an offset state.
[0101] According to the present invention as described above, an additional driving apparatus is not be needed except a driving apparatus that forwardly and reversely rotates paper discharging rollers in order to guide first paper of a paper set onto a standby path, which is advantageous to a miniaturization of a post-processing apparatus.
[0102] Also, in a post-processing apparatus that operates in response to a processing speed of a high-speed image forming apparatus, before a paper set is conveyed to a compiling region, leading ends of first paper and other paper of the paper set may be completely arranged, and thus an arrangement of paper may be improved when performing compiling-processing.
[01] The foregoing exemplary embodiments and advantages are merely exemplary and are not to be construed as limiting the present invention. The present teaching can be readily applied to other types of apparatuses. Also, the description of the exemplary embodiments of the present invention is intended to be illustrative, and not to limit the scope of the claims, and many alternatives, modifications, and variations will be apparent to those skilled in the art.