LIGHTING MODULE FOR MOTOR VEHICLE
20190113199 ยท 2019-04-18
Assignee
Inventors
Cpc classification
F21S41/255
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/43
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/663
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2115/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2107/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/323
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/321
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/143
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/192
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2107/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/147
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/153
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F21S41/255
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/663
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/147
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/143
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A motor vehicle lighting module including: at least one matrix of light sources arranged in at least one horizontal row and in vertical columns, the light sources being emitting surfaces of light-emitting diodes which are all arranged on a common substrate; at least one imaging device designed to project the light sources, the imaging device including at least one first object focal surface having a curvature defect of determined radius of curvature; characterized in that the substrate has, in a horizontal plane, a curved form parallel to the first object focal surface of the imaging device.
Claims
1. Motor vehicle lighting module comprising: at least one matrix of light sources arranged in at least one horizontal row and in vertical columns, the light sources being emitting surfaces of light-emitting diodes which are all arranged on a common substrate; at least one imaging device designed to project the light sources in a light beam in which each light source produces a light pixel, the activation of the light sources of a row forming a light row of light pixels lit uniformly, the imaging device comprising at least one first object focal surface exhibiting a curvature defect of determined radius of curvature; wherein the substrate has, in a horizontal plane, a curved form at least partly parallel to or coinciding with the first object focal surface of the imaging device.
2. Lighting module according to claim 1, wherein the substrate which bears the matrix of light sources is flexible at least in a horizontal plane to adapt its radius of curvature to the radius of curvature of the first object focal surface.
3. Lighting module according to claim 1, wherein the imaging device comprises an input face for the light rays, the imaging device being designed for the first object focal surface to have a determined radius of curvature so that, in projection in a horizontal plane, the circle virtually prolonging said first object focal surface passes through the end edges of the input face for the light rays.
4. Lighting module according to claim 1, wherein the light sources are merged with the first object focal surface of the imaging device.
5. Lighting module according to claim 1, wherein the light sources are offset to the rear relative to the first object focal surface by a determined offset distance.
6. Lighting module according to claim 5, wherein the offset distance is defined such a way that a cone whose base bears on the circumference of the input face of the imaging device and whose vertex is situated on the focus intercepts, in the extension of its vertex, a segment whose length is equal to the distance between the centre of two consecutive light sources of one and the same row.
7. Lighting module according to claim 1, wherein the imaging device comprises a single object focal surface which is formed by said first object focal surface.
8. Lighting module according to claim 7, wherein the vertical distance separating two adjacent light sources of one and the same column is substantially equal to the horizontal distance separating two adjacent light sources of one and the same row such that, in the light beam, the light rows of light pixels overlap vertically.
9. Lighting module according to claim 7, wherein the vertical distance separating two adjacent light sources of one and the same column is greater than the horizontal distance separating two adjacent light sources of one and the same row such that, in the light beam, the light rows of light pixels appear distinct from one another with vertical interposition of darker separating rows.
10. Lighting module according to claim 1, wherein the imaging device comprises a second object focal surface, the first object focal surface focusing the light rays in a horizontal plane, and the second object focal surface focusing the light rays in a vertical plane, the lighting module comprising a primary optical element which forms the light rays emitted by the light sources to obtain vertically contiguous secondary light sources which are arranged coinciding with or in proximity to the second object focal surface.
11. Headlight for segmented light beams for a motor vehicle, wherein the headlight comprises two lighting modules each produced according to claim 8, the rows of light pixels of one light beam being interposed between the rows of light pixels of the other light beam to create an overall uniform light beam.
12. Lighting module according to claim 2, wherein the imaging device comprises an input face for the light rays, the imaging device being designed for the first object focal surface to have a determined radius of curvature so that, in projection in a horizontal plane, the circle virtually prolonging said first object focal surface passes through the end edges of the input face for the light rays.
13. Lighting module according to claim 2, wherein the light sources are merged with the first object focal surface of the imaging device.
14. Lighting module according to a claim 2, wherein the light sources are offset to the rear relative to the first object focal surface by a determined offset distance.
15. Lighting module according to claim 2, wherein the imaging device comprises a single object focal surface which is formed by said first object focal surface.
16. Lighting module according to claim 2, wherein the imaging device comprises a second object focal surface, the first object focal surface focusing the light rays in a horizontal plane, and the second object focal surface focusing the light rays in a vertical plane, the lighting module comprising a primary optical element which forms the light rays emitted by the light sources to obtain vertically contiguous secondary light sources which are arranged coinciding with or in proximity to the second object focal surface.
17. Lighting module according to claim 3, wherein the light sources are merged with the first object focal surface of the imaging device.
18. Lighting module according to a claim 3, wherein the light sources are offset to the rear relative to the first object focal surface by a determined offset distance.
19. Lighting module according to claim 3, wherein the imaging device comprises a single object focal surface which is formed by said first object focal surface.
20. Lighting module according to claim 3, wherein the imaging device comprises a second object focal surface, the first object focal surface focusing the light rays in a horizontal plane, and the second object focal surface focusing the light rays in a vertical plane, the lighting module comprising a primary optical element which forms the light rays emitted by the light sources to obtain vertically contiguous secondary light sources which are arranged coinciding with or in proximity to the second object focal surface.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0040] Other features and advantages of the invention will become apparent from reading the following detailed description, for an understanding of which reference will be made to the attached drawings in which:
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DETAILED DESCRIPTION OF THE FIGURES
[0054] Hereinafter in the description, elements that have an identical structure or similar functions will be denoted by one and the same reference.
[0055] Hereinafter in the description, there will be adopted, in a nonlimiting manner, a local reference frame linked to the lighting module having a longitudinal orientation, oriented from back to front and corresponding to the direction of normal displacement of the vehicle, vertical orientation, orientated from bottom to top, and transverse orientation, orientated from left to right, indicated by the trihedron L, V, T of the figures. The vertical orientation is used here as geometrical reference frame for the description of the lighting module, unrelated to the direction of gravity.
[0056] Furthermore, the vertical and transverse orientations are independent of a reference frame linked to the vehicle. As a nonlimiting example, in the example of
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[0058] For the purposes of the description, a vertical transverse screen 16 has been arranged at a determined longitudinal distance in front of the vehicle 10. Here, the screen 16 is arranged at 25 m from the vehicle.
[0059] As represented in
[0060] The light beam 14 lights a zone 18 of the screen 16. This lit zone 18 is divided into a matrix of juxtaposed light pixels 20 which are arranged in transverse rows and in vertical columns. The light pixels 20 can be activated individually and independently of one another.
[0061] The term juxtaposed means that two vertically or transversely adjacent light pixels 20 overlap. Thus, when all the light pixels 26 are switched on, the light beam 14 lights the zone 18 of the screen 16 substantially uniformly. When a light pixel 20 is switched off, a portion of the space that it occupied on the screen 16 is not lit by the neighbouring pixels.
[0062] More particularly, each light pixel 20 has a bell-shaped light intensity profile along a cutting row. The overlap of two light pixels 20 is defined by the fact that the light profiles of two successive light pixels along a row, for example transverse, intersect.
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[0064] As a variant of the invention that is not represented, each light pixel has a light profile approaching a slotted form in which the apex of the bell is spread to substantially form a plateau. In this case, the intersection between two light intensity profiles of two successive light pixels occurs at a light intensity less than half the maximum intensity.
[0065] According to another variant of the invention that is not represented, for example when the light sources are projected fuzzily, the space occupied by a determined light pixel is likely to be entirely lit by the adjacent light pixels. In this case, to obtain an entirely dark zone, it is necessary to switch off at least two adjacent pixels.
[0066] To produce such a light beam 14, the headlight 12 comprises at least one lighting module 22. As is for example represented in
[0067] More particularly, the light sources 26 are formed by light emitting surfaces of light-emitting diodes. They are all arranged on a front face 29 of a common substrate 30. The common substrate 30 has the form of a plate which extends in an overall transverse vertical plane.
[0068] More particularly, all the light sources 26 are arranged in one and the same plane parallel to or coinciding with the face 29. For example, if the light-emitting diodes protrude from the face 29, they all protrude by the same distance.
[0069] The light sources 26 are arranged in horizontal rows 32 and in vertical columns 34. Here, the matrix 24 has a greater number of columns 34 than rows 32. In this way, the matrix has a transverse width very much greater than its vertical height.
[0070] In the embodiment represented in
[0071] Similarly, two adjacent light sources 26 of one and the same column 34 are spaced apart by a second vertical distance D2. Here, the vertical distance D2 is the same for all the light sources of one and the same column 34.
[0072] The lighting module 22 comprises at least one imaging device 28 which is designed to project an image of each light source 26 substantially to infinity. The imaging device 28 is designed in particular to project the light sources 26 by forming the light beam 14 in which each light source 26 produces a light pixel 20.
[0073] In the embodiments represented in the figures, the imaging device 28 takes the form of a single lens. It will nevertheless be understood that the imaging device can also comprise at least one reflecting element and/or one or more lenses.
[0074] Generally, the imaging device 28 has an input face 36 for the light rays and an output face 38 for the light beam 14.
[0075] The imaging device 28 has at least one first focal length F1 and one first objet focal surface 40 that is overall transverse vertical which is arranged substantially coinciding with the light sources 26.
[0076] The first object focal surface 40 is in particular arranged in such a way that, when all the light sources 26 of a row 32 are activated, the screen 16 is lit uniformly by a corresponding light row of light pixels 20.
[0077] In normal use, the object focal surface 40 of the imaging device 30 is represented as a first approximation by an object focal surface 40 that is planar and perfectly orthogonal to the optical axis A. However, in reality, it is known that the projection optic 14 has an object focal surface that has a defect of concave spherical curvature. Such a defect is called Petzval field aberration. The defect of curvature has a radius of curvature of determined radii of curvature. Thus, as represented for example in
[0078] For the light pixels 20 of one and the same row to exhibit a uniform sharpness, the invention proposes that the substrate 30 of the matrix 24 have, in a horizontal plane, a curved form at least partly parallel to the first object focal surface 40 of the imaging device 28. In particular, the part of the substrate 30 comprising the light sources 26 can have, in a horizontal plane, a curved form parallel to the first object focus surface 40 of the imaging device 28 whereas the ends of the substrate 30 situated on either side of the part of the substrate 30 comprising the light sources 26 can have, in this same horizontal plane, a form parallel or not to the first object focal surface 40 of the imaging device 28.
[0079] According to an example represented in
[0080] The substrate 30 is thus curved so that its front face 29 has the form of a cylinder segment with vertical generatrices and with a base row in the form of a horizontal circular arc. The radius of curvature of the substrate 30 is determined in such a way that each row of light sources 26 is parallel with the object focal surface 40 taken on a horizontal cutting plane passing through said row 32. Thus, all the light sources 26 of one and the same row 32 are arranged at the same distance from the first object focal surface 40.
[0081] Advantageously, the substrate 30 which bears the matrix 24 of light sources 26 is flexible at least in a horizontal plane to accurately adapt its radius of curvature to the radius of curvature of the first object focal surface 40. The substrate 30 is for example elastically flexible, the front face 29 of the substrate 30 having a planar form in its non-stressed state, as is represented by broken rows in
[0082] Practically, the matrix 24 is mounted on a mount which makes it possible to adjust its radius of curvature. The mount comprises, for example, two gripping jaws 35 which are each arranged against a vertical edge of the substrate 30 and which transversely tighten the substrate 30 to stress it into the desired curved position.
[0083] In a variant that is not represented, the mount has a curved bearing surface against which a rear face of the substrate 30 is fixed, for example by gluing or by elastic fitting or by any other suitable fixing means.
[0084] When the transverse distance D1 which separates two adjacent light sources 26 of one and the same row 32 is substantially nil, it is possible to make the first object focal surface 40 coincide perfectly with the light sources to obtain a uniform lighting of a row of corresponding light pixels 20. The light sources 26 are thus merged with the first object focal surface 40 of the imaging device 28.
[0085] Generally, the transverse distance D1 between two adjacent light sources 26 of one and the same row 32 is not nil. For example, the transverse distance D1 lies between 10% and 50% of the width of a light source 26. To make it possible to obtain a uniform lighting of the screen 16 by the corresponding row of light pixels 20, the object focal surface 40 is offset longitudinally forward by a longitudinal distance D3 relative to the nearest light sources 26, as is represented in
[0086] In the embodiment represented in
[0087] According to another aspect of the invention, a virtual circle C is defined which is formed by extending the first object focal plane 40. The imaging device 28 is advantageously designed for the first object focal plane 40, in projection in an axial horizontal plane, to have a radius of curvature determined in such a way that the circle C passes through the end edges of the input face 36 for the light rays, as is illustrated in
[0088] In optical terms, and in the context of the invention, that means that the light flux produced by a light source 26, arranged in proximity to the first object focal surface 30, passing through the input face 36 of the imaging device 28, is substantially identical for all the light sources 26 of said row 32. This configuration thus makes it possible to very substantially improve the light efficiency of the light sources 26 arranged at the end of a row 32 compared to a lighting module in which the light sources are arranged on a planar substrate. This configuration also makes it possible to avoid the optical vignetting aberrations.
[0089] According to a first embodiment of the invention which is described with reference to
[0090] The matrix 24 of light sources 26 is designed for the vertical distance D2 separating two adjacent light sources 26 of one and the same column 34 to be substantially equal to the horizontal distance D1 separating two adjacent light sources 26 of one and the same row 32. Thus, the light beam 14 lights the screen 16 in such a way that the light rows of light pixels 20 overlap vertically, in the same way as two light pixels 20 of the same row 32. The light beam 14 thus uniformly lights the screen 16.
[0091] As is represented in
[0092] However, it is not always easy to obtain a matrix 24 having light sources that are also close together vertically.
[0093] To solve this problem, the invention proposes a variant of this first embodiment which is represented in
[0094] To make it possible to obtain a uniform lighting of the screen 16, the headlight 12 then comprises two similar lighting modules 22A, 22B. The second lighting module 22B is arranged so as to project a light beam 14B having rows 42B of light pixels 20 between the rows 42A of light pixels of the other light beam 14A to create an overall uniform light beam.
[0095] Here, the two lighting modules 22A, 22B are arranged in one and the same headlight 12. The headlight 12 comprises a common housing 44 closed by an outer lens 46 enclosing the two lighting modules 22A, 22B.
[0096] As a variant, to solve the problem posed when the vertical distance D2 between the light sources 26 of the matrix 24 is too great, the invention proposes a second embodiment of the invention which is represented in
[0097] In this embodiment, the imaging device 28 is a bifocal device, sometimes also called astigmatic, which comprises, in addition to the first object focal surface 40, a second object focal surface 48. The second object focal surface 48 is arranged at a focal length F2 relative to the optical centre of the imaging device 28.
[0098] The first object focal surface 40 focuses the light rays in a horizontal plane, whereas the second object focal surface 48 focuses the light rays in a vertical plane.
[0099] The lighting module also comprises a primary optical element 50 which forms the light rays emitted by the light sources 26 to obtain vertically contiguous secondary light sources 52 which are arranged on the second object focal surface.
[0100] The primary optical element 50 is an optical part, or a set of parts and/or optical structures, arranged to transfer the light emitted by said light sources 26 onto a virtual projection surface, which is situated facing and at a predetermined distance from the matrix 24, in the direction of the emission of the light, to form thereon the secondary light sources 52.
[0101] In the example represented in
[0102] As a variant, the virtual projection surface can be a portion of cylinder parallel to the front face of the matrix 24.
[0103] Advantageously, each secondary light source 52 has a height greater than that of each associated light source 26. Thus, the secondary light sources 52 are, here, vertically contiguous.
[0104] Obviously, the primary optical element 50 can be produced in a single optical part but can comprise at least two optical parts which can have different forms and/or refractive indexes. Said at least two parts can also be manufactured in different materials and can comprise coatings to improve the light transmission efficiency, such as an antireflection coating. In order to optimize the efficiency and the quality of the beam projected by the lighting module, the primary element 50 can comprise diffractive or refractive structures, such as diffraction gratings or Fresnel structures.
[0105] In the embodiment represented in
[0106] A guiding layer 54 is defined as an optical part capable of guiding light by total internal reflection of this light, for example from an input face to an output face. A guiding layer 54 has a small thickness compared to its length and its width.
[0107] Thus, each guiding layer 54 has extensive top 56 and bottom 58 guiding faces separated by a perimeter. This perimeter defines a thickness of the guiding layer 56, which can be variable, for example increasing from one end to the other. The perimeter comprises a vertical transverse rear face 60 for light input common to all the light sources 26 of the associated row 32. The rear input face 60 is arranged in proximity to the associated light sources 26, for example at a few millimetres.
[0108] The light emitted by the light sources 26 which enters through the rear face 60 is propagated inside the guiding layer 60 by successive total internal reflections against the top and bottom faces 56, 58 towards a vertical transverse front output face 62. The front face 62 forms a portion of the perimeter of the guiding layer 54.
[0109] In the embodiment represented in the figures, the output face 62 of each guiding layer 54 has a height greater than that of its input face 60. Because of this, each guiding layer 54 has, in transverse longitudinal cross section, a divergent profile from its input face 60 to its output face 62.
[0110] The input face 60 has a height which is substantially equal to the height of the emission surface of the associated light sources 26.
[0111] The output face 62 is thus lit over all its height by the associated light sources 26, thus forming a row of secondary light sources 52.
[0112] The first object focusing surface 40 of the imaging device 28 is arranged in the same way as in the preceding embodiments, that is to say coinciding with or in proximity to the light sources 26. The second object focusing surface 48 is arranged substantially coinciding with the output faces 62 of the guiding layers 54.
[0113] Thus, for each light source 26 arranged substantially in proximity to the first object focusing surface 40, the light rays emitted by the emission surface of said light source 14 are projected in parallel by the imaging device 28 in longitudinal vertical planes, such that the light beam associated with said light source 26 creates a light segment of overall rectangular form delimited transversely by vertical edges which are the sharp image of the vertical edges of the emission surface.
[0114] Similarly, each light source 26 creates, on the output face 62 of the guiding layer 20, a secondary light source 52. Each secondary light source 52 is thus delimited vertically by two transverse edges which coincide with the edges formed by the top and bottom faces 56, 58 with the output face 62.
[0115] Since the output face 62 is arranged substantially coinciding with the second object focusing surface 48, the light rays emitted by each secondary light source are therefore projected parallel by the imaging device 28 in longitudinal transverse planes, such that the light beam associated with said light source 20 creates a light segment of overall rectangular form delimited vertically by vertical edges which are the sharp image of the transverse edges of the secondary light source 52.
[0116] Since the secondary light sources 52 are substantially contiguous, the pixels 20 obtained are also vertically contiguous.
[0117] For the same reasons of uniformity of the light beam 14, it will be possible to provide for the second object focal surface 48 to be offset slightly forward relative to the secondary light sources 52 to make it possible to obtain light pixels 20 which overlap slightly vertically, as explained previously.
[0118] In a variant of the invention represented in
[0119] By virtue of the lighting module produced according to any one of the embodiments described previously, the pixels obtained are sharper, particularly on the transverse edges of the zone lit by the light beam.
[0120] Furthermore, when the imaging device designed according to the other aspect of the invention such that the vertical sphere bearing the object focusing surface passes through the edges of its input face, the light efficiency of the lighting module is substantially improved compared to the known designs.