WARMING BLANKET AND METHOD OF FABRICATING THE SAME

Abstract

Embodiments of the invention can provide warming blankets, covers, and apparatus, and methods of fabricating and using the same. In at least one embodiment, a warming blanket can be provided. The warming blanket can include a body; and one or more pockets mounted to the body, wherein each of the one or more pockets is adapted to hold a respective removable warming element. Associated methods of fabrication and use are also described.

Claims

1. A warming blanket, comprising: a body comprising a first surface; and one or more pockets attached to the first surface, wherein each of the one or more pockets is adapted to hold a respective removable warming element; the one or more of the pockets adapted so that the said heating element is removably insertable into the pocket, wherein the pocket comprises a first portion extending from one edge of the pocket and a second portion extending from the opposite edge wherein the heating element is insertable between the first portion and the second portion, and the first portion and/or the second portion are adjustable or manipulable to situate the heating element beneath both the first portion, wherein the first portion and/or the second portion include and/or are constructed at least in part from one or more elasticized or elastic materials and the first portion and/or second portion are flexible, thereby permitting the insertion of the heating element and firth first portion and/or the second portion supply a compressive force to the heating element.

2. The warming blanket of claim 1, wherein the body has one of a substantially rectangular, a substantially square, a substantially elliptical, a substantially circular shape, a garment shape, or a shape that substantially conforms to the shape of a human body.

3. The warming blanket of claim 2, wherein the body comprises one or more cut-out portions to accommodate one or more respective appendages of the human body.

4. The warming blanket of claim 1, wherein the body comprises at least two layers.

5. The warming blanket of claim 4, wherein the blanket comprises an insulating material disposed between the at least two layers.

6. The warming blanket of claim 1, wherein the body comprises a water resistant or waterproof material.

7. The warming blanket of claim 1, wherein the body comprises at least one reflective material.

8. The warming blanket of claim 1, wherein each of the one or more pockets comprises a material that controls the flow of air to a heating element inserted into the pocket.

9. A method for fabricating a warming blanket according to claim 1, comprising: providing a body comprising a first surface for the warming blanket; providing one or more pockets, wherein each of the one or more pockets is adapted to hold a respective removable heating element; and mounting the one or more pockets to the body, wherein one or more of the pockets are adapted so that the heating element is removably insertable into the pocket, wherein the pocket comprises a first portion extending from one edge of the pocket and a second portion extending from the opposite edge wherein the heating element is insertable between the first portion and the second portion and the first portion and/or the second portion may be adjusted or manipulated such that the heating element is situated beneath both the first portion and the second portion and the first portion and/or the second portion supplies a compressive force to the heating element.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0057] Reference will now be made to the accompanying drawings, which are not necessarily drawn to scale, and wherein:

[0058] FIG. 1 is a schematic diagram of one example warming blanket or cover according to embodiment of the invention.

[0059] FIG. 2 is a schematic diagram of another example warming blanket or cover according to embodiment of the invention.

[0060] FIG. 3 is a schematic diagram of yet another example warming blanket or cover according to embodiment of the invention.

[0061] FIG. 4 is a schematic diagram of one example pocket for a warming blanket or cover that may be utilized to secure a heat pad according to an embodiment of the invention.

[0062] FIG. 5 is a flowchart of one example method for fabricating a warming blanket or cover according to an embodiment of the invention.

[0063] FIG. 6 is a flowchart of one example method for using a warming blanket or cover according to an embodiment of the invention.

[0064] FIG. 7 is a top view of a folded self-warming blanket or cover packaged in an airtight polymer according to an embodiment of the invention.

[0065] FIG. 8 is a top perspective view of the self-warming blanket or cover of FIG. 7 after removal from the packaging and unfolding according to an embodiment of the invention.

[0066] FIG. 9 is a top plan view of another embodiment of a self-warming blanket or cover according to an embodiment of the invention.

DETAILED DESCRIPTION OF EMBODIMENTS OF THE INVENTION

[0067] Embodiments of the invention now will be described more fully hereinafter with reference to the accompanying drawings, in which embodiments of the invention are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. Like numbers refer to like elements throughout.

[0068] Embodiments of the invention may provide improved warming blankets, covers, and apparatus, and methods of fabricating and using the warming blankets, covers, and apparatus. Warming blankets, covers, and apparatus in accordance with various embodiments of the invention may include one or more pockets that facilitate the use of heat pads in association with the blankets, covers, or apparatus. Each of the one or more pockets may be configured to hold one or more heat pads. Each of the heat pads may be a heat pad that provides heat to at least a portion of a warming blanket or a heat zone of the warming blanket, cover, or apparatus. In this regard, multiple heat pads may be utilized in association with a warming blanket, cover, or apparatus, and the heat pads may be configured such that they have overlapping heat zones. Warming blankets, covers, and apparatus in accordance with certain embodiments of the invention can provide increased warmth, drapability, conformability as well as comfort over certain conventional blankets, covers, and apparatus in a variety of circumstances and applications.

[0069] Certain embodiments of the invention can eliminate or otherwise minimize the need to use a separate machine to provide thermal input for a patient. Such embodiments can be used to begin the pre-warming of a patient which may be shown to reduce the degree of cooling that the patient may experience during anesthesia. Furthermore, such embodiments can be used intraoperatively or as an adjunct to a forced air warmer and can provide significant thermal comfort and rewarming effect in the postoperative arena. In certain instances, such embodiments can be disposable.

[0070] As used herein, the terms blanket, cover, apparatus, warming device, and their respective pluralized forms can be used interchangeably, and are intended to describe a relatively flat structure that can be used to cover at least a portion of an object such as a person's or patient's body.

[0071] As used herein, the terms heating element, warming element, heat pad, energy source, heating pad, warming pad, pad, pod, and their respective pluralized forms can be used interchangeably, and are intended to describe an air-activated carbon, charcoal, or vermiculite heat pocket. In some embodiments, a different air-activated material and/or chemical composition can be utilized.

[0072] FIG. 1 is a schematic diagram of one example warming blanket 100 according to an embodiment of the invention. As shown in FIG. 1, the warming blanket 100 may include a body 105 and one or more pockets 110. Each of the one or more pockets 110 may be permanently or removably attached to, affixed to, or otherwise mounted to the body 105. As explained in greater detail below, each of the one or more pockets 110 may be configured to hold one or more suitable heating elements or warming elements, such as one or more heat pads, heating pads, or warming pads.

[0073] A body 105 of a warming blanket 100 may have a wide variety of shapes and/or dimensions as desired in various embodiments of the invention. As shown in FIG. 1, the body 105 of the warming blanket 100 may have a substantially rectangular shape; however, in other embodiments of the invention, the body 105 may have a substantially square shape, substantially circular shape, substantially elliptical shape, a shape of a garment to be worn by a user or patient, or a shape that at least partially conforms to that of a user or patient, etc. Different shapes of warming blankets that are constructed from various materials may be designed to serve different functions. For example, a relatively large, substantially rectangular warming blanket may be constructed from relatively durable materials, and the warming blanket may be designed for outdoor and/or recreational uses. As another example, a relatively large, substantially rectangular blanket may be constructed from relatively lightweight, reflective materials such that the warming blanket can be easily packed or stored. In this regard, the warming blanket may be designed for use as an emergency blanket. As yet another example, a warming blanket may be formed with one or more cut-outs that conform to the shape of the human body, and the warming blanket may be designed for use in medical applications. In yet another embodiment, a relatively small size warming blanket with suitable cut-outs and/or material construction can be designed for use by an infant or child. In another embodiment, a warming blanket can be shaped to cover a person's torso in the form of a warming jacket. Other examples of warming blanket constructions and/or designs according to embodiments of the invention will be apparent.

[0074] According to an aspect of the invention, the body 105 may include a first surface 120 and a second surface 130. The first surface 120 of the body 105 may also be referred to as the internal surface of the warming blanket 100 or the back side of the warming blanket 100. Likewise, the back surface 130 of the body 105 may also be referred to as the external surface of the warming blanket 100 or the face side of the warming blanket 100. In certain embodiments of the invention, the second surface 130 may have a substantially smooth and/or have a substantially uniform surface. In use, the first surface 120 of the body 105 may be in direct contact with a user of the warming blanket 100. As shown in FIG. 1, one or more pockets 110 configured to hold respective heating or warming elements may be attached or mounted to the first surface 120. In this regard, when the warming blanket 100 is in use, the heating or warming elements may provide additional heat to the user of the warming blanket 100. One suitable example of a heating or warming pad can be an air activated, carbon or charcoal powder filled pouch. In other embodiments, other types of individual heating or warming pads or air-activated materials or chemical compositions can be used.

[0075] In accordance with various embodiments of the invention, the warming blanket 100 may be constructed, manufactured, fabricated, and/or formed from a wide variety of different types of materials, different weights of materials, and/or combinations of different types and weights of materials. Additionally, as desired in various embodiments, the first surface 120 and the second surface 130 of the warming blanket 100 may be formed from different materials. For example, in one embodiment, the first surface 120 may be formed from one or more polypropylene (PP) materials, spunbond (SB) materials, spunbond/melt blown/spunbond (SMS) materials, spunbond/melt blown/melt blown/spunbond (SMMS) materials, low density polyethylene (LDPE) materials, cotton, rayon, synthetics, one or more breathable materials, one or more non-woven materials, one or more natural materials, one or more recycled or reworked materials, and/or one or more manmade or artificial materials. The second surface 130 may be formed from one or more polypropylene (PP) materials, spunbond (SB) materials, polypropylene spunbond (PPSB) materials, low density polyethylene (LDPE) materials, cotton, rayon, synthetics, one or more non-woven materials, one or more natural materials, and/or one or more manmade or artificial materials.

[0076] In one embodiment, certain weights of specific materials can be used for a warming blanket shown in FIG. 1. For example, a warming blanket can comprise a first surface of a white coated PPSB material with a weight of approximately 35 g/m2, and can further comprise a second surface of a dark blue LDPE material with a weight of approximately 30 g/m2. Various other embodiments can utilize different weights of similar or different materials depending at least in part on the desired comfort, drapability, conformability and/or warmth properties to be achieved.

[0077] Alternatively, the body 105 of the warming blanket 100 may be formed as a single component, and the first surface 120 and the second surface 130 may be formed utilizing the same or otherwise compatible materials and/or combinations of materials. Additionally, in certain embodiments, the first surface 120 and/or the second surface 130 may be constructed or formed to include a plurality of similar or different layers of material.

[0078] In any instance, the combination of materials selected for a warming blanket in accordance with certain embodiments of the invention can be based at least in part on the desired comfort, drapability, conformability and/or warmth for the warming blanket. For example, one or more predefined standards of comfort drapability, conformability and/or warmth may be accounted for in selecting the combination of materials for a warming blanket in accordance with an embodiment of the invention.

[0079] Furthermore, in other warming blanket embodiments, certain desired characteristics such as moisture permeability, oxygen transfer rates (OTR), and moisture vapor transmission rates (MVTR) can be accounted for and engineered in a warming blanket by selecting one or more suitable materials for assembly to achieve any desired combined characteristics for the assembled warming blanket.

[0080] According to one embodiment of the invention, the first surface 120 and/or the second surface 130 may be formed from one or more water resistant and/or waterproof materials. In another embodiment, the first surface 120 and/or the second surface 130 may include one or more layers of water resistant and/or waterproof material. In another embodiment, the first surface 120 and/or the second surface 130 may be coated with or otherwise treated with a water repellant.

[0081] In other embodiments of the invention, the first surface 120 and/or the second surface 130 may include a stain resistant layer and/or be treated with a stain resistant chemical or treatment. In yet other embodiments, the first surface 120 and/or the second surface 130 may include a reflective material or be treated to be reflective with a chemical, treatment, or layer. In this regard, the visibility of the blanket 100 may be enhanced.

[0082] In certain embodiments of the invention, the body 105 of the blanket 100 may include a single component with both a first surface 120 and a second surface 130. In other embodiments of the invention, the body 105 may include a plurality of components. For example, the first surface 120 and the second surface 130 of the body 105 may be separate components of the blanket 100. In embodiments where the body 105 is formed from a plurality of components, the components may be fixedly or removably connected and/or attached to one another via any suitable connectors, connecting techniques, and/or connection means. For example, the first surface 120 and the second surface 130 of the body 105 may be connected to one another via sewing, stitching, bonding, application of an adhesive, threads, ties, use of snaps, use of ultrasonic welding, use of velcro, use of one or more zippers, etc.

[0083] Additionally, in various embodiments of the invention, one or more insulation layers and/or insulating materials may be situated between the first surface 120 and the second surface 130. A wide variety of different insulating materials may be utilized as desired in various embodiments of the invention, such as, natural insulating materials (e.g., goose down), artificial insulating materials (e.g., Thermacore insulation) or reflective type materials (e.g. aluminum or tin reflective foil).

[0084] In accordance with one embodiment of the invention, the warming blanket 100 may include one or more weights 115 that may assist in holding the warming blanket 100 in place or with respect to a user or patient. For example, if the warming blanket is utilized in a medical or post-operative environment, the one or more weights 115 may assist in holding the warming blanket 100 down over a patient's body and minimizing the movement of the warming blanket 100 that is caused by movement of the patient or attending medical personnel. In another example, if the warming blanket is utilized in an outdoor environment (e.g., sporting event, picnic, etc.), the one or more weights 115 may assist in holding the warming blanket 100 down and minimizing the movement of the warming blanket 100 that is caused by external forces, such as, the wind. The one or more weights 115 may be situated at various locations on the warming blanket 100 as desired in various embodiments of the invention, such as, at one or more corners or along one or more edges of the warming blanket 100. As shown in FIG. 1, the a weight 115 may be situated at each of the four corners of the warming blanket 100. Each of the one or more weights 115 may be permanently or removably affixed, attached, or otherwise mounted to the first surface 120 and/or the second surface 130 of the warming blanket by any suitable connectors, connecting techniques, and/or connection means. For example, each of the weights may be connected to the warming blanket 100 via sewing stitching, bonding, application of an adhesive, threads, ties, use of snaps, etc.

[0085] As shown in FIG. 1, one or more pockets 110 may be attached to the first surface 120 of the warming blanket 100. Although the warming blanket 100 is described as having pockets 110 attached to the first surface 120 or internal surface of the body 105, various embodiments of the invention may include one or more pockets 110 that are attached to, mounted to, or affixed to the second surface 130 of the body 105. Additionally, in certain embodiments, one or more pockets 110 may be attached to the first surface 120 and/or the second surface 130 so that the one or more pockets 110 are situated between the first surface 120 and the second surface 130 (i.e., within the blanket). For example, in an embodiment where the first surface 120 and the second surface 130 are removably connected (e.g., via a zipper, etc.), the one or more pockets 110 may be attached or mounted to the first surface 120 or the second surface 130 of the blanket, and between the first surface 120 and second surface 130 of the warming blanket 100.

[0086] According to an aspect of the invention, one or more warming elements or heating elements may be situated in or placed in each of the one or more pockets 110. A wide variety of different warming or heating elements may be utilized as desired in various embodiments of the invention, such as, warming pads or heat pads. Additionally, a wide variety of different warming pads may be utilized as desired in various embodiments of the invention. According to certain embodiments of the invention, each of the warming elements may be an air activated charcoal and/or an air activated vermiculite warming pad. Each of the warming pads may be a disposable warming pad that contains a combination of materials such as iron powder, water, salt, activated charcoal, and/or vermiculite. When a warming pad is exposed to oxygen or otherwise activated, a chemical reaction may be initiated within the warming pad that causes heat to be emitted by the pad. The warming pad may continue to emit heat at a predetermined temperature, for example, about 120 to about 140 degrees Fahrenheit for a predetermined duration of time, for example, about 2 to about 30 hours. Furthermore, each warming pad may be configured so that an associated exothermic reaction takes place to provide noticeable warmth within about 20 minutes of activation.

[0087] Each of the one or more warming pads may be removably situated within or inserted into a pocket 110 of the warming blanket 100. When activated and situated within a pocket 110, a warming pad may emit heat that supplements any heat or warmth provided by or otherwise retained by the materials of the warming blanket 100. As shown in FIG. 1, each of the activated warming pads may provide heat or warmth to a certain area of the warming blanket 100. In other words, each of the activated warming pads may emit heat that affects the blanket 100 within a predefined heat zone 125 for the warming pad. Each of the predefined heat zones 125 may affect a substantially circular or other geometrically-shaped area of the warming blanket 100 that extends outwardly from the heat pad. Additionally, as shown in FIG. 1, various predefined heat zones 125 may overlap one another. In this regard, a plurality of warming pads may be utilized to provide heat or warmth to selected portions of a warming blanket or to all or substantially all of the warming blanket. In this manner, one or more overlapping predefined heat zones may provide additional heating or otherwise prolonged heating to certain or otherwise preselected areas of a user's body when the blanket 100 is worn by or placed over a user.

[0088] Although the embodiments of the invention discussed herein are described as utilizing warming elements, such as, warming pads, in certain embodiments of the invention, cooling elements, such as cold packs, may be inserted as desired into the pockets 110 of the blanket 100 according to another embodiment of the invention. Each of the cooling elements may produce a predetermined temperature for a predetermined duration of time, or otherwise form one or more cooling zones for the blanket 100. The cooling zones can be defined as geometrically-shaped areas similar in shape and orientation as the predefined heat zones 125 shown in FIG. 1.

[0089] According to various embodiments of the invention, the one or more pockets 110 may be situated in a wide variety of different configurations as desired. In this regard, the predefined heat zones 125 emitted or generated by heat pads that are placed within the one or more pockets 110 may be configured in a wide variety of different ways as desired. A few examples of various configurations of the one or more pockets are illustrated in FIGS. 1-3. For example, in FIG. 1, four rows of three pockets each are utilized. As another example, in FIG. 2, four rows of two pockets each are utilized. As yet another example, in FIG. 3, eleven similar sized pockets may be situated in a specific geometric or non-geometric-shaped configuration to apply heat or cooling to predetermined areas of a user's body when heating or warming elements are mounted within the pockets and the blanket is worn by or placed over a user.

[0090] According to an aspect of the invention, each of the one or more pockets 110 may be configured to hold at least one warming or heating element, such as a warming pad. Additionally, in embodiments of the invention where the one or more pockets are situated such that they may apply heat or cooling to predetermined areas of a user's body when the blanket 100 is worn by a user, each of the one or more pockets 110 may be designed to hold a warming pad such that a warming surface of the warming pad is substantially close to a surface of the pocket 110. According to certain embodiments of the invention, each of the one or more pockets 110 may have a design that is similar to that of a pillow sham, although other designs may be utilized as desired. The construction of one example pocket, such as pocket 110, is illustrated in FIG. 4 and described in the associated text below.

[0091] In certain embodiments of the invention, each of the one or more pockets 110 may have a shape that generally corresponds to the warming pads that are intended to be inserted into or situated with the pockets 110. As shown in FIG. 1, each of the one or more pockets may have a substantially rectangular shape; however, in other embodiments of the invention, each of the one or more pockets 110 may have a substantially square shape, a substantial circular shape, a substantially elliptical shape, etc. With continued reference to FIG. 1, each of the one or more substantially rectangular pockets 110 are situated such that the length dimension of the pockets 110 is substantially parallel to the length dimension of the warming blanket 100. However, in various embodiments of the invention, each of the pockets 110 may be situated as desired in a wide variety of different directions with respect to the blanket 100. For example, as shown in FIG. 2, each of the one or more pockets 110 may be situated such that the length dimension of the pockets 110 is substantially parallel to the width dimension of the warming blanket 100.

[0092] Each of the one or more pockets 110 may be constructed and/or formed from a wide variety of different materials or combinations of materials as desired in various embodiments of the invention. For example, each of the one or more pockets may be constructed from similar materials to those utilized to form or construct the first surface 120 of the warming blanket 100. In various embodiments of the invention, a pocket 110 may be formed from one or more polypropylene (PP) materials, spunbond (SB) materials, spunbond/melt blown/spunbond (SMS) materials, spunbond/melt blown/melt blown/spunbond (SMMS) materials, low density polyethylene (LDPE) materials, cotton, rayon, synthetics, one or more non-woven materials, one or more breathable materials, one or more natural materials, one or more recycled or reworked materials, and/or one or more manmade or artificial materials.

[0093] In one embodiment, certain weights of specific materials can be used for one or more pockets associated with a warming blanket shown in FIG. 1. For example, at least one pocket can comprise a nontreatment SMMS material with a weight of approximately 50 g/m2. Various other embodiments can utilize different weights of similar or different materials depending at least in part on the desired comfort, drapability, conformability and/or warmth properties to be achieved.

[0094] According to an aspect of the invention, each of the one or more pockets 110 may incorporate an elasticized or elastic material. The material may be stretched in order to place a warming pad within the pocket 110, and the material may then substantially return to its original position to hold the inserted heat pad in place. In this regard, an inserted warming pad may be prevented from shifting or moving within the pocket 110. Additionally, the elasticized material of the pocket 110 may exert a force on the warming pad that facilitates holding the warming pad and its contents in place. In this regard, the shifting of the internal ingredients of a warming pad (e.g., iron powder, salt, charcoal, etc.) may be reduced.

[0095] Additionally, in various embodiments of the invention, the one or more pockets 110 may be constructed from one or more materials that facilitate the control of airflow to warming pads inserted into the blanket 100. In this regard, the one or more pockets 110 may facilitate at least partial control over the duration of time in which inserted warming pads remain active. For example, by limiting and/or inhibiting the flow of air to a warming pad, the amount of oxygen provided to the warming pad may be limited, thereby facilitating a longer or shorter activation period for heat pad.

[0096] According to an aspect of the invention, one or more warming pads may be removably inserted into a pocket 110 and removed as needed. The one or more warming pads inserted into each respective pocket 110 may be replaced once their fuel source has been expended or the desired temperature from the respective pocket 110 needs to be modified. In this regard, the warming blanket 100 may be a reusable warming blanket 100 in which warming pads may be used and replaced prior to subsequent uses.

[0097] Each of the one or more pockets 110 may be fixedly or removably connected and/or attached to the body 105 of the warming blanket 100 via any suitable connectors, connecting techniques, and/or connection means. For example, a pocket 110 may be connected to the body 105 of the warming blanket 100 via sewing, stitching, bonding, application of an adhesive, threads, ties, use of snaps, use of ultrasonic welding, use of velcro, use of one or more zippers, etc.

[0098] In one embodiment, certain weights of specific materials can be used for ties and/or threads associated with a warming blanket in FIG. 1. For example, at least one tie can comprise a white PPSB material with a weight of approximately 40 g/m2, and at least one thread can comprise a white spun 60/2 material. Various other embodiments can utilize different weights of similar or different materials depending at least in part on the desired comfort, drapability, conformability and/or warmth properties to be achieved.

[0099] FIG. 2 is a schematic diagram of another example warming blanket 200 in accordance with an illustrative embodiment of the invention. The components of the warming blanket illustrated in FIG. 2 may be substantially similar to those of the warming blanket 100 illustrated in FIG. 1; however, the configuration of the pockets may be different. As shown in FIG. 2, the warming blanket 200 may have a body 205 with a plurality of pockets 210 connected to the body 205. The warming blanket 200 of FIG. 2 includes a fewer number of pockets 210 than those illustrated for the warming blanket 100 of in FIG. 1. The use of a fewer number of pockets 210, along with fewer materials used to construct the warming blanket 200, may lead to a warming blanket 200 that has a relatively lower overall weight. If a fewer number of warming pads are inserted into a warming blanket 200, then a warming blanket in use will have a relatively lower weight. Additionally, the use of a fewer number of warming pads may lessen the warmth or heat provided by the warming blanket 200. In certain embodiments, a warming blanket can include a particular number of warming pads configured so that the associated exothermic reaction with each respective pad takes place to provide noticeable warmth within about 10 to 20 minutes of activation. Accordingly, during the design of a warming blanket, the size of the warming blanket, desired heat region to be provided by the warming pads, and/or the weight of the warming blanket may be taken into account.

[0100] In one embodiment, certain weights of specific materials can be used for a warming blanket shown in FIG. 2. For example, a warming blanket can comprise a first surface of a PPSB material with a weight of approximately 40 g/m2, and can further comprise a second surface of a coated blue #Y542U LDPE material with a weight of approximately 20 g/m2. Various other embodiments can utilize different weights of similar or different materials depending at least in part on the comfort, drapability, conformability, and/or warmth properties to be achieved.

[0101] In one embodiment, certain weights of specific materials can be used for one or more pockets associated with a warming blanket shown in FIG. 2. For example, at least one pocket can comprise a nontreatment white #15 SMMS material with a weight of approximately 50 g/m2. Various other embodiments can utilize different weights of similar or different materials depending at least in part on the comfort, drapability, conformability and/or warmth properties to be achieved.

[0102] In one embodiment, certain weights of specific materials can be used for ties and/or threads associated with a warming blanket in FIG. 2. For example, at least one tie can comprise a white PPSB material with a weight of approximately 38 g/m2, and at least one thread can comprise a white spun 60/2 material. Various other embodiments can utilize different weights of similar or different materials depending at least in part on the comfort, drapability, conformability and/or warmth properties to be achieved.

[0103] With continued reference to FIG. 2, the warming blanket 200 illustrated may be utilized, for example, as an emergency blanket. The incorporation of fewer pockets 210 may lead to a less bulky and relatively lower weight blanket that may be packed or stowed in an emergency kit, hiking pack, vehicle, etc. Additionally, the warming blanket 200 may be constructed from relatively light weight reflective materials, as described above.

[0104] Additionally, the warming blanket 200 may include one or more components that facilitate the folding, packing, and/or storage of the warming blanket 200. For example, one or more snaps, zippers, buttons, etc. may be positioned on the warming blanket 200 to facilitate maintaining the warming blanket 200 in a folded and/or packable configuration. In one embodiment, the warming blanket 200 may include one or more snaps situated at one or more corners of the warming blanket 200, and the one or more snaps may be utilized to maintain the warming blanket 200 in a folded position. In another embodiment, the warming blanket 200 may include a storage portion or pocket portion, and the warming blanket 200 may be inserted into or packed into the storage portion. In this regard, the warming blanket 200 may be packed and/or stored in a relatively portable configuration.

[0105] FIG. 3 is a schematic diagram of yet another example warming blanket 300 in accordance with an illustrative embodiment of the invention. The components of the warming blanket illustrated in FIG. 3 may be substantially similar to those of the warming blanket 100 illustrated in FIG. 1. However, as with FIG. 2, the configuration of the pockets may be different. As shown in FIG. 3, the warming blanket 300 may include a body 305 with a plurality of pockets 310 connected to the body 305. The plurality of pockets 310 may be arranged in a configuration that provides a desired warming area or a desired group of heat zones for the warming blanket 300. Additionally, in accordance with various embodiments of the invention, the warming blanket 300 illustrated in FIG. 3 may be constructed from one or more materials suitable for use in medical and/or surgical applications. For example, the warming blanket 300 may be constructed or formed from one or more polypropylene (PP) materials, spunbond (SB) materials, spunbond/melt blown/spunbond (SMS) materials, spunbond/melt blown/melt blown/spunbond (SMMS) materials, low density polyethylene (LDPE) materials, cotton, rayon, synthetics, one or more non-woven materials, one or more breathable materials, one or more natural materials, one or more recycled or reworked materials, and/or one or more manmade or artificial materials.

[0106] In accordance with various embodiments of the invention, the plurality of pockets 310 may be configured to provide warmth, or heat to a patient in association with various medical and/or surgical procedures, such as, pre-operative, intra-operative and/or post-operative procedures. The plurality of pockets 310 may be situated in such a manner that relatively optimal heating or warming is provided to a patient. Additionally, the plurality of pockets 310 may be situated such that overlapping regions or areas of warmth are provided by associated warming pads. The configuration and/or locations of the pockets 310 and their associated overlapping regions of warmth may be predetermined in order to provide relatively optimal heating to a patient. Furthermore, a warming blanket can include a certain number of warming pads configured so that the associated exothermic reaction with each respective pad takes place to provide noticeable warmth within about 10 to 20 minutes of activation.

[0107] In one embodiment, certain weights of specific materials can be used for one or more pockets associated with a warming blanket shown in FIG. 3. For example, at least one pocket can comprise a nontreatment blue #15 SMMS material with a weight of approximately 52 g/m2. Various other embodiments can utilize different weights of similar or different materials depending at least in part on the comfort, drapability, conformability and/or warmth properties to be achieved.

[0108] In one embodiment, certain weights of specific materials can be used for ties and/or threads associated with a warming blanket in FIG. 3. For example, at least one tie can comprise a white PPSB material with a weight of approximately 40 g/m2, and at least one thread can comprise a white spun 60/2 material and/or a spun Venus white material. Various other embodiments can utilize different weights of similar or different materials depending at least in part on the comfort, drapability, conformability and/or warmth properties to be achieved.

[0109] Additionally, the body 305 of the warming blanket 300 may include one or more cut-out portions 315, 320 that are associated with the head and/or limbs of a patient or user of the warming blanket 300. As shown in FIG. 3, a cut-out 315 may be provided for a patient's head and two respective cut-outs 320 may be provided for a patient's arms. By providing these cut-outs, the warming blanket 300 will facilitate accommodating protruding portions of a patient's body. In this regard, a desired warming of certain portions of a patient's body may be achieved in a medical-type or other application. Additionally, the cut-outs can facilitate greater flexibility in the movement of the head and/or limbs of the patient while maintaining the application of heat to certain other portions of a patient's body.

[0110] Warming blankets in accordance with various embodiments of the invention may be utilized in a wide variety of different applications and/or for a wide variety of different purposes. Some examples of applications in which the warming blankets may be utilized are outdoor activities, recreational activities, sporting activities, travel activities, emergency situations, and or medical applications. Additionally, the warming blankets may be utilized to provide a wide variety of different benefits to a user, such as, comfort, warmth, protection from the elements, stress relief, muscle tension relief, therapeutic purposes, aid in circulation, arthritis relief, etc.

[0111] As discussed above, the combination of materials selected for a warming blanket in accordance with certain embodiments of the invention can be based at least in part on comfort drapability, conformability and/or warmth. For example, one or more predefined standards of comfort, drapability, conformability and/or warmth may be accounted for in selecting the combination of materials for a warming blanket in accordance with an embodiment of the invention.

[0112] Furthermore, in other warming blanket embodiments, certain characteristics such as moisture permeability, oxygen transfer rates (OTR), and moisture vapor transmission rates (MVTR) can be accounted for and engineered in a warming blanket by selecting one or more suitable materials for assembly to achieve any desired combined characteristic for the assembled warming blanket.

[0113] FIG. 4 is a schematic diagram of one example pocket 400 that may be utilized to secure a warming pad in accordance with various embodiments of the invention. As shown in FIG. 4, the pocket 400 may include a first portion 405 and a second portion 410. The first portion 405 may extend from one edge of the pocket 400 and the second portion 410 may extend from an opposite edge of the pocket 400. In certain embodiments of the invention, the first portion 405 and the second portion 410 may overlap one another. The amount of overlap may vary as desired in different embodiments of the invention. For example, in one embodiment, the amount of overlap may be approximately 2.0 cm (or less than about one inch). In alternate embodiments of the invention, there may be no overlap between the first portion 405 and the second portion 410.

[0114] By providing a first portion 405 and a second portion 410 of a pocket 400, the pocket 400 may facilitate the insertion of a warming pad, and the pocket may maintain or hold an inserted warming pad in place. For example, a warming pad may be inserted between the first portion 405 and the second portion 410 of the pocket 400, and the first portion 405 and/or the second portion 410 may be adjusted or otherwise manipulated such that the warming pad is situated beneath both the first portion 405 and the second portion 410 of the pocket 400. In this regard, a warming pad may be removably secured within the pocket 400.

[0115] According to an aspect of the invention, the first portion 405 and/or the second portion 410 may include and/or be constructed at least in part from one or more stretchable, elasticized or elastic materials. In this regard, the first portion 405 and/or the second portion 410 may be flexible, thereby permitting the insertion of one or more warming pads. Additionally, the first portion 405 and/or the second portion 410 may supply a compressive force to an inserted heat pad that facilitates holding the warming pad and/or its internal components in place.

[0116] In addition to the first portion 405 and the second portion 410 of the pocket 400, which may form an outer surface of the pocket 400, the pocket 400 may include an internal surface (not shown). The internal surface may be configured to contact the body of a warming blanket in which the pocket 400 is utilized. Additionally, the internal surface may provide additional support to a warming pad or other warming element that is inserted into the pocket 400.

[0117] The pocket 400 illustrated in FIG. 4 is only one example of a pocket that may be utilized in various embodiments of the invention. A wide variety of different types of pockets may be utilized as desired in various embodiments of the invention. For example, a pocket may be utilized that includes only a single sleeve portion that facilitates the removable insertion of a warming pad. The sleeve portion may be open on at least one side to facilitate the insertion of a warming pad. Additionally, in certain embodiments, an open side of the pocket may include a stretchable, elastic, or elasticized material that facilitates holding an inserted warming pad in place. In other embodiments, the open side of a pocket may include one or more snaps, zippers, and/or other fastening devices that may be utilized to close the open side of the pocket and hold an inserted warming pad in place.

[0118] Pockets in accordance with various embodiments of the invention may include any number of components or pieces, such as, one piece, two pieces, three pieces, etc. For example, in certain embodiments, a pocket may include a single piece of stretchable or elastic material that facilitates holding an inserted warming pad in place. For example, the pocket may include a single piece of elastic material that may conform to the shape of an inserted warming pad and facilitate holding the inserted warming pad in place.

[0119] According to one aspect of the invention, a pocket may facilitate a relatively easy insertion and removal of a warming pad into and out of the pocket. Additionally, the pocket may facilitate the retention of the warming pad in place once the warming pad is inserted.

[0120] Additionally, in certain embodiments of the invention, a pocket may be formed or constructed from one or more materials that are suitable for medical applications, such as, polypropylene (PP) materials, spunbond (SB) materials, spunbond/melt blown/spunbond (SMS) materials, spunbond/melt blown/melt blown/spunbond (SMMS) materials, low density polyethylene (LDPE) materials, cotton, rayon, synthetics, one or more non-woven materials, one or more breathable materials, one or more natural materials, one or more recycled or reworked materials, and/or one or more manmade or artificial materials. The materials utilized in the construction of the pocket may be relatively sterile materials that facilitate cleanliness within a medical environment.

[0121] Additionally, in certain embodiments of the invention, a pocket may be formed without fastenings, such as zippers. For example, a pocket that is incorporated into a warming blanket utilized for various medical applications may be formed without fastenings. The absence of fastenings may minimize other objects snagging or catching the blanket, and may further facilitate the ease and flexibility of inserting and removing warmers from the pockets. Additionally, the absence of fastenings may provide a pocket with a relatively higher sterility and/or cleanliness as compared to a pocket that includes one or more fastenings.

[0122] FIG. 5 is a flowchart of one example method 500 for fabricating a warming blanket in accordance with various embodiments of the invention. The method 500 may begin at block 505.

[0123] At block 505, a body of a warming blanket may be provided. The body may be formed from a wide variety of different materials and/or combinations of materials as desired in various embodiments of the invention, as discussed in greater detail above with reference to FIGS. 1-3.

[0124] At block 510, one or more pockets may be provided. Each of the one or more pockets may be configured to or adapted to have a respective warming element, such as, a warming pad, inserted to rest within the pocket. Each of the one or more pockets may be formed from a wide variety of different materials and/or combinations of materials as desired in various embodiments of the invention, as discussed in greater detail above with reference to FIGS. 1-4.

[0125] At block 515, the one or more pockets may be connected or otherwise mounted to the body via any number of suitable connections, connection techniques, and/or connection means, as discussed in greater detail above with reference to FIGS. 1-4. The one or more pockets may be connected or mounted to the body in a wide variety of different configurations that may determine at least in part the heating area that is provided by the warming blanket once one or more heat pads are inserted.

[0126] Once the one or more pockets have been connected or mounted to the body at block 515, operations may continue at block 520, which may be optional in certain embodiments of the invention. At block 520, respective warming elements, such as, heat pads, may be inserted into one or more of the pockets that have been connected to the body of the blanket.

[0127] Once constructed, a warming blanket may be situated in a suitable package or within a suitable packaging material for distribution. For example, a constructed blanket may be placed in an air-tight sealed package for distribution as a ready-to-use blanket, an example of which is described and shown in FIG. 7 below.

[0128] The method 500 may end following block 520.

[0129] The operations described in the method 500 of FIG. 5 do not necessarily have to be performed in the order set forth in FIG. 5, but instead may be performed in any suitable order. Additionally, in certain embodiments of the invention, more or less than all of the operations set forth in FIG. 5 may be performed.

[0130] FIG. 6 is a flowchart of one example method 600 for using a warming blanket in accordance with various embodiments of the invention. The method 600 may begin at block 605.

[0131] At block 605, a warming blanket may be provided. The warming blanket may include one or more pockets that are configured or adapted to have a respective warming element, such as, a warming pad, inserted to rest within the pocket. Additionally, the pockets may be arranged in a predetermined configuration on the warming blanket to provide predefined heat zones or overlapping predefined heat zones. In some embodiments, the warming blanket may also include one or more cut-out portions as described above with reference to FIG. 3.

[0132] At block 610, respective warming elements, such as warming pads, may be inserted into one or more of the pockets of the provided warming blanket. Each of the respective warming elements may be activated either before or after they are inserted into a pocket.

[0133] In one aspect of an embodiment of the invention, the cover can be prepackaged wherein the cover comprises a plurality of pouches that each include a self-warming chemical composition when exposed to air. When the packaging is opened, the cover can be exposed to air, and the plurality of pouches can be activated to generate heat.

[0134] At block 615, the warming blanket may be positioned on one or more users of the blanket. For example, in a medical application, the warming blanket may be positioned with respect to or mounted directly on or with respect to a portion of a user or patient's body. In this manner, the warming blanket can provide predefined heat zones or overlapping predefined heat zones to a user or patient's body.

[0135] In one aspect of an embodiment of the invention, the method 600 can include providing an anesthetic to the user or patient.

[0136] In one aspect of an embodiment of the invention, the cover can be positioned adjacent to the patient in a pre-operative room.

[0137] In one aspect of an embodiment of the invention, the cover can be positioned adjacent to the patient in a post-operative room.

[0138] In one aspect of an embodiment of the invention, the cover can be exposed to air approximately 20 minutes before positioning the cover adjacent to the patient.

[0139] In one aspect of an embodiment of the invention, the cover can be self-warmed by an exothermic reaction in the chemical composition in each pouch, and wherein the exothermic reaction lasts approximately 12 hours.

[0140] In one aspect of an embodiment of the invention, the cover can be positioned in a first orientation in a pre-operative room, and is shifted to a second orientation in an intraoperative room.

[0141] In one aspect of an embodiment, after activation of one or more warming elements, such as warming pads, the cover can be sealed in a relatively air tight enclosure to inhibit or otherwise cease the exothermic reaction associated with the warming elements.

[0142] The method 600 may end following block 615.

[0143] The operations described in the method 600 of FIG. 6 do not necessarily have to be performed in the order set forth in FIG. 6, but instead may be performed in any suitable order. Additionally, in certain embodiments of the invention, more or less than all of the operations set forth in FIG. 6 may be performed.

[0144] With reference to FIGS. 7 and 8 there is illustrated a blanket or cover according to another embodiment of the invention in a folded and packaged format, shown as 700 in FIG. 7, and an unfolded cover 800 shown in FIG. 8 removed from the packaging. In the embodiments shown in FIGS. 7 and 8, a cover 702, 800 can have medical grade consistency and color, such as blue. Outer white stitching can be in keeping with normal drapes and covers seen in typical operating rooms and other medical facilities. The size of the unfolded cover 800 shown in FIG. 8 can be about 3 feet by about 5 feet.

[0145] With reference to FIG. 7 there is illustrated a self-warming cover 702 enclosed within relatively airtight packaging 710. Packaging 710 can be relatively clear plastic, or any relatively impermeable durable material. The self-warming cover 702 can include an attachment portion 704 placed at a head end of the cover 702. In one embodiment the attachment portion 704 can be a loop intended to be draped around the head of a user or patient. The loop may be made of the same material as the cover's main body, or of the material used to form the border of the cover. Materials used in manufacturing the blanket described in FIGS. 1-4 above can be used for the cover 702, 800 described herein. The loop might be permanently attached to the border of the main body of the cover 702. Alternatively, one or both ends of the attachment portion 704 might be removably attached to the main body of the cover 702 or its border, for example via a velcro fastener. The attachment portion 704 might be a relatively simple tie string that is knotted. In another embodiment, two strings permanently attached to a cover, such as 702, might be used and then tied together or attached at respective adhesive ends. In another embodiment, a separate cord with clips or other mounting devices at the ends can attach to the main body of the cover, such as 702.

[0146] The cover 702 shown in FIG. 7 can be oriented within associated packaging 710 so that upon opening of package 710 the attachment portion 704 is readily accessible. Packaging 710 can include an area 706, such as a perforated line, for relatively easy opening. However, it should be understood that in certain embodiments that instead of perforations or scoring, the packaging 710 might include a weakened or thinned area or line. In another embodiment, the packaging 710 might forego such an area 706, and scissors or a knife may be needed in order to open the packaging 710. In another embodiment, the packaging 710 may include a sealing device, such as a zip lock mechanism, which may facilitate resealing the packaging 710 to exclude or otherwise inhibit exposure of the cover, such 702, therein from outside air. Packaging 710 is illustrated as substantially clear, but opaque packaging might also be used. Vacuum or other forms of packaging potentially can significantly decrease storage space utilization at hospitals and other healthcare providers. Furthermore, it should be understood that, in certain embodiments, each package can be bar coded, tagged by a RFID tag or other tracking technology, or otherwise marked for more accurate tracking, utilization and billing purposes.

[0147] As previously noted, packaging 710 can enclose the cover 702 in a relatively airtight environment to prevent or otherwise minimize premature activation of the exothermic chemical reaction that can occur in energy sources placed within various pockets or pouches of the cover 702. In one embodiment, a cover can include a certain number of energy sources, such as warming pads, configured so that the associated exothermic reaction with each respective source or pad takes place to provide noticeable warmth within about 10 to 20 minutes of activation. In one aspect of an embodiment, after activation of one or more energy sources, such as warming pads, the cover can be sealed in a relatively air tight enclosure to inhibit or otherwise cease the exothermic reaction associated with the energy sources, and the cover can be reused with the energy sources at a later time upon exposure to air. In the embodiment shown, the width of one embodiment of a folded cover 702 within the packaging 710 is designated by reference numeral 708, and is approximately ten inches. The length of one embodiment of a folded cover 702 within the packaging 710 is designated by reference numeral 712, and is approximately seventeen inches.

[0148] With reference to FIG. 8, there is illustrated an unfolded cover 800. The cover 800 can be colored blue and with medical grade cloth consistency. The cover 800 has a superior or upper portion 802 with a cut out for a patient's head. An attachment portion, similar to the attachment portion 704 previously described in FIG. 7, can be placed just lateral to the edge of cutout to allow the user to secure the cover 800 and to prevent it from slipping down from a user or patient's neck. The cover 800 can include a plurality of upper heating pads 804 strategically placed to provide warmth to the chest and upper body of a user or patient beneath the cover 800. The cover 800 further can include one or more heating pods placed in pockets in the central or abdominal region as well as lower portions of the cover 800. Opposing end 808 of the cover 800 is opposite the superior or upper portion 802 of the cover 800.

[0149] As should be seen in FIG. 8, cover 800 can be asymmetrical with respect to the heating pads. That is to say, the opposing end 808 may not include as many heating pods (if any) as the superior or upper portion 802 of the cover 800. This can provide the ability to flip the inferior portion 814 of cover 800 upward when the cover is in about 90 degree axis mode to allow access to extremity. As illustrated in FIG. 8, the cover 800 can include two cutouts 806, 812 on each of the sides of the cover 800 extending between the lower end 808 and the opposing or upper portion 802 of the cover 800. The cutouts 806, 812 are intended for about 90 degree axis mode, allowing the cover 800 to function intraoperatively for abdominal, lower extremity and upper extremity surgical procedures. Cutouts 806, 812 still allow for complete coverage of average size patient when utilized in long axis mode.

[0150] With reference to FIG. 9, there is illustrated various aspects of the dimensions and distributions of pouches and heating pads for an example cover 900 in another embodiment of the invention.

[0151] It should be understood that in certain embodiments variations in the size (length and width), weight and color of the cover 900 can be possible. The cutouts might take a wide variety of sizes and shapes, however the size and shape as illustrated in FIGS. 8 and 9 are suitable in certain instances for access to the patient if the covers 800, 900 are also used during the intraoperative time period.

[0152] Similarly, the placement of the heating pads could be changed. The heating pods can be positioned within packets or pouches of the cover 900. Such heating pods might be relatively flat packets having some minimal thickness, but can take on other configurations. Heating pads might be positioned within the cover 900 during manufacture of the cover 900, or might be added in to pouches or pickets that are fastened, sewed or welded shut after placement of the heating pads. Heating pads suitable for use with the covers 800, 900 shown in FIGS. 8 and 9 are described above with respect to FIGS. 1-4. In one embodiment of the invention, the heating pads or warmers can be those manufactured by or otherwise distributed by MyCoal Corporation of Japan, and the exothermic chemical reaction of the same is induced by exposure to air.

[0153] Warmers, such as warming pads, can be configured so that the associated exothermic reaction with each respective pad takes place to provide noticeable warmth within any predetermined amount of time after activation, for example, within about 10 to 20 minutes. Such warmers or warming pads might be selected so as to lengthen or shorten the duration of exothermic reaction from the about 12 hour embodiment discussed herein. For example, for short elective procedures a shorter time duration might be suitable. However, it should be understood that such duration can be selected with the intent that a user or patient might want to take the cover 900 or blanket home and make use of the same for hours after departing the location of the procedure.

[0154] It should be understood that the shape of the example covers 800, 900 or blankets as illustrated in FIGS. 8 and 9 are specifically suited for the perioperative environment. Similarly, the placement of heat pads illustrated therein provides for heat distribution that will provide the suitable thermal comfort yet simultaneously allow for surgical access to a user or patient. Other shapes and sizes are contemplated as within the scope of the invention. For example, it is contemplated as within the scope of the invention that a cover tailored solely to overlap the lower extremities might be manufactured for use in surgery or other procedures in which access to the entire torso is desired. Similarly, it is contemplated as within the scope of the invention that a cover tailored solely to overlap the torso might be manufactured for use in surgery or other procedures in which access only to the lower extremities is desired.

[0155] Furthermore, it is contemplated as within the scope of the invention that the chemical composition of the warming pads could be spread out to encompass the entire cover to provide all areas of the blanket with an exothermic reaction. An increase in production costs, as well as weight, may result.

[0156] The cover 800, 900 according to certain embodiments of invention may be laid upon. It is contemplated that its width might be made greater and that the absence of heating pods on the extended width might permit such width to be positioned beneath the patient if desired. Various embodiments of the invention can be used with caution and under the direct supervision of a physician or qualified health provider if the user is under general anesthesia or is unable to remove the blanket for him or herself. Various embodiments of the invention might be used in a number of applications in locations such as hospitals, ambulatory surgery centers, and office based procedural areas.

[0157] It should be understood that various embodiments of the cover 800, 900 can be, but may not necessarily, be disposable. In one form, the cover or sheet would be biodegradable to reduce the amount of paper or other waste (the cover is not necessarily a paper product and may be manufactured from a polymer or other material). However, to obtain this aspect, the warmers or heating pads could be separable from the cover or sheet. Such separation could be implemented via the cover having pockets or pouches that can be opened (for example, sealed by a zipper or having a perforation or weakened area at which the pocket or pouch might be torn open). In addition to improving waste management, the ability to selectively remove the warmers or heating pads permits tailoring the cover for patient comfort. That is to say, if the patient finds the weight of the pouches distressful on certain portions of her or his anatomy, or desires less warmth, the ability to selectively remove pouches can further enhance patient comfort.

[0158] The methods 500, 600 shown in FIGS. 5 and 6 for fabricating and using blankets and covers can be applied to the covers 800, 900 shown in FIGS. 8 and 9.

[0159] Many modifications and other embodiments of the inventions set forth herein will come to mind to one skilled in the art to which these inventions pertain having the benefit of the teachings presented in the foregoing descriptions and the associated drawings. Therefore, it is to be understood that the inventions are not to be limited to the specific embodiments disclosed and that modifications and other embodiments are intended to be included within the scope of the appended claims. Although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation.