Magneto-Rheological Nuclear Reactivity Distribution Control Elements

Abstract

A stationary control rod that controls overall nuclear reactivity and axial reactivity distribution of a fuel assembly, such that power level and axial power distribution within the fuel assembly is controlled without the need for movable control rods and associated hardware. The device uses magnetic fields to control the concentration and distribution of a magneto-rheological fluid containing a material with a very high neutron capture cross section, contained in one or more enclosed thimbles placed within existing thimbles in a fuel assembly. The magnetic fields are generated from electricity produced from interactions of the radiation particles within the core, or supplied using electrical cables that attach to fuel assembly top nozzles. The electricity drives a device that encloses associated wire coil assemblies that surround different axial regions of a tube that contains the magneto-rheological fluid.

Claims

1. A nuclear reactor power generation system having a reactor pressure vessel that houses a nuclear core, the nuclear core comprising: a plurality of nuclear fuel assemblies respectively having a plurality of elongated fuel rods having an axial length and being maintained in an organized, spaced array by a plurality of axially spaced grids supported in tandem by a plurality of thimble tubes interspersed among the fuel rods with the thimble tubes extending between and attached to a top nozzle, positioned above the fuel rods, and a bottom nozzle, positioned below the fuel rods; and a stationary control rod positioned in at least some of the thimble tubes in at least some of the fuel assemblies, the stationary control rods housing a magneto-rheological fluid system that comprises a magneto-rheological neutron absorbing fluid, the magneto-rheological fluid system being structured to increase the density or decrease the density of the magneto-rheological fluid at discrete axial locations along the stationary control rod to control an axial and a radial power distribution of the nuclear core.

2. The nuclear reactor power generation system of claim 1 wherein the magneto-rheological fluid system comprises a sealed inner tube housing the magneto-rheological neutron absorbing fluid with the magneto-rheological neutron absorbing fluid substantially occupying an axial length of the sealed inner tube that extends substantially along an entire length of an active region of the fuel rods, and a plurality of magnets axially spaced in tandem along and supported at discrete positions along the axial length of the sealed inner tube occupied by magneto-rheological neutron absorbing fluid with each of the magnets generating a magnetic field having a variable strength, with an increase in the strength of the magnetic field increasing the density of the magneto-rheological neutron absorbing fluid subject to the magnetic field and a decrease in the strength of the magnetic field decreasing the density of the magneto-rheological neutron absorbing fluid subject to the magnetic field.

3. The nuclear reactor power generation system of claim 2 wherein each of the magnets is an electromagnet.

4. The nuclear reactor power generation system of claim 3 wherein each of the magnets has a separate self-powered power source.

5. The nuclear reactor power generation system of claim 4 wherein the self-powered power source is configured to be responsive to the radiation surrounding the self-powered power source to produce a current that powers the corresponding electromagnet.

6. The nuclear reactor power generation system of claim 5 wherein strength of the magnetic field increases with an increase in intensity of surrounding radiation and strength of the magnetic field decreases with a decrease in intensity of surrounding radiation.

7. The nuclear reactor power generation system of claim 3 wherein each of the electromagnets is formed from a corresponding magnetic coil and relative strength of each of the electromagnets is a product of a number of turns of the corresponding magnetic coil and the number of turns of some of the electromagnets along the axial length of the sealed inner tube, is different than the number of turns of others of the electromagnets along the axial length of the sealed inner tube to shape an axial power distribution of the corresponding fuel assembly in a preconceived form.

8. The nuclear reactor power generation system of claim 3 wherein each of the electromagnets is formed from a corresponding magnetic coil and the relative strength of each of the electromagnets is a product of a number of turns of the corresponding magnetic coil and the number of turns of some of the electromagnets at a same core elevation in a number of the stationary control rods of some of the plurality of nuclear fuel assemblies, is different than the number of turns of others of the electromagnets at the same elevation in a number of the stationary control rods of some other of the plurality of nuclear fuel assemblies to shape a radial power distribution at the core elevation in a preselected form.

9. The nuclear reactor power generation system of claim 1 wherein the magneto-rheological neutron absorbing fluid comprises Boron-10 or gadolinium.

10. The nuclear reactor power generation system of claim 1 wherein a liquid component of the magneto-rheological neutron absorbing fluid comprises a viscous material that is resistant to radiation induced decomposition.

11. The nuclear reactor power generation system of claim 10 wherein the liquid component of the magneto-rheological neutron absorbing fluid comprises sodium, lead or a mixture or alloy of metals that becomes liquid below reactor operating temperatures.

12. The nuclear reactor power generation system of claim 10 wherein the liquid component of the magneto-rheological neutron absorbing fluid comprises organic oils, nitrate salts or other molten salts.

13. The nuclear reactor power generation system of claim 3 wherein a strength of a magnetic field of at least some of the electromagnets are separately controlled by a controller outside of the reactor pressure vessel.

14. A stationary control rod configured to be inserted into a thimble tube of a nuclear fuel assembly comprising: a magneto-rheological fluid system that comprises a magneto-rheological neutron absorbing fluid, the magneto-rheological fluid system being structured to increase the density or decrease the density of the magneto-rheological fluid at discrete axial locations along the stationary control rod to control an axial and radial power distribution of the nuclear core.

15. The stationary control rod of claim 14 wherein the magneto-rheological fluid system comprises a sealed inner tube housing the magneto-rheological neutron absorbing fluid with the magneto-rheological neutron absorbing fluid substantially occupying an axial length of the sealed inner tube that extends substantially along an entire length of an active region of the fuel rods, and a plurality of magnets axially spaced in tandem along and supported at discrete positions along the axial length of the sealed inner tube occupied by magneto-rheological neutron absorbing fluid with each of the magnets generating a magnetic field having a variable strength, with an increase in the strength of the magnetic field increasing the density of the magneto-rheological neutron absorbing fluid subject to the magnetic field and a decrease in the strength of the magnetic field decreasing the density of the magneto-rheological neutron absorbing fluid subject to the magnetic field.

16. The nuclear reactor power generation system of claim 15 wherein each of the magnets is an electromagnet.

17. A self-powered power source formed from a number of concentric cylinders, comprising: an outer shell cylindrical ring configured to form an outer wall of the self-powered power source; one or more spaced, concentric collector cylindrical rings encircled by the outer shell cylindrical ring; a concentric emitter cylindrical ring configured to be spaced from at least one of the collector rings is enclosed within the outer shell cylindrical ring; an inner shell cylindrical ring configured to form an inner wall of the self-powered power source; electrical insulation formed in the space between each of the outer shell cylindrical ring, the collector cylindrical ring, the emitter cylindrical ring and the inner shell cylindrical ring; a bottom annular shell ring extending between and attached to a bottom of the outer shell cylindrical ring and the inner shell cylindrical ring; a top annular shell ring extending between, attached to, and electrically insulated from a top of the outer shell cylindrical ring and the inner shell cylindrical ring; an emitter electrode electrically connected to the emitter and extending through and insulated from the top annular shell ring; and a collector electrode electrically connected to the collectors and extending through and insulated from the top annular shell ring.

18. The self-powered power source of claim 17 wherein there at least two concentric collectors with the emitter positioned there between and spaced from the collectors.

19. The self-powered power source of claim 17 wherein the electrical insulation is alumina.

20. The self-powered power source of claim 17 wherein the top annular shell ring is constructed of a ceramic.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0018] A further understanding of the invention can be gained from the following description of the preferred embodiments when read in conjunction with the accompanying drawings in which:

[0019] FIG. 1 is a simplified schematic of a nuclear reactor system to which this invention can be applied;

[0020] FIG. 2 is an elevational view, partially in section, of a nuclear reactor vessel and internals components to which this invention can be applied;

[0021] FIG. 3 is an elevational view, partially in section, of a fuel assembly illustrated in vertically shortened form, with parts broken away for clarity;

[0022] FIGS. 4A, 4B and 4C are schematic representations of a magneto-rheological fluid reactivity device and device insertion apparatus, in accordance with certain embodiments of the invention;

[0023] FIG. 5 is a schematic representation of a top view of the cylindrical electric current generator that can be used to supply current to the electromagnetic coils used to adjust the distribution of neutron absorbing particles within the magneto-rheological fluid, in accordance with certain embodiments of the invention;

[0024] FIG. 6 is a sectional view of the device of FIG. 5, in accordance with certain embodiments of the invention; and

[0025] FIG. 7 is a schematic representation of the impact of the magnetic field distribution on axial power shape, in accordance with certain embodiments of the invention.

DESCRIPTION OF THE PREFERRED EMBODIMENT

[0026] This invention employs magneto-rheological technology, such as a magneto-rheological fluid system, to control the nuclear flux level and profile within the core of a nuclear reactor. As described in U.S. published Patent Application No. 2016/0232995, assigned to the Assignee of this invention, a magneto-rheological fluid has effective density and composition properties that change when a magnetic field is applied across the fluid. According to this invention, a magneto-rheological neutron absorbing fluid includes magnetic particles, a liquid component and neutron absorbing material. The magnetic particles can be micrometer or nanometer scale and in the shape of spheres or ellipsoids. The liquid component may be a viscous material that is resistant to radiation induced decomposition. In certain embodiments, the liquid component includes sodium, lead or a mixture or alloy of metals that becomes liquid below reactor operating temperatures. In other embodiments, the liquid component includes organic oil, nitrate salts or other molten salts. The neutron absorbing material can be selected from Boron-10 (.sup.10B) and gadolinium.

[0027] In a typical magneto-rheological fluid, there are very small ferro-magnetic spheres suspended in some type of viscous oil. The magnetic particles, e.g., micrometer or nanometer scale spheres or ellipsoids, are suspended within the carrier oil, distributed randomly, and in suspension under normal circumstances. When a magnetic field is applied, however, the microscopic particles (usually in the 0.1-10 micrometer range) align themselves along the lines of magnetic flux.

[0028] A stationary control rod is positioned in at least some of the thimble tubes in at least some of the fuel assemblies, and houses the magneto-rheological fluid system. The magneto-rheological fluid system is structured to increase or decrease the density of the magneto-rheological neutron absorbing fluid at discrete axial locations along the stationary control rod to control the axial and radial power distribution of the nuclear core.

[0029] Key components of the invention include a power source, a magnet, and the magneto-rheological neutron absorbing fluid. FIGS. 4A, 4B and 4C provide schematic representations of an embodiment of this invention. The key components of the embodiment shown in FIGS. 4A, 4B and 4C are the novel sections of a cylindrical electrical current generator 86, the associated electromagnet coil stack(s) 88, and the magneto-rheological fluid thimble 90. The electrical current generator 86 shown schematically on FIGS. 5 and 6, with FIG. 5 showing a top view and FIG. 6 a cross section taken along the arrows shown in FIG. 5, uses the same principles as a Self-Powered Detector (SPD) that uses the kinetic energy of scattered atomic electrons and other charged particles produced by nuclear reactions to generate a voltage difference between the emitter and the collector of the electrical current generator 86 that can be used to produce an electric current. Such a self-powered detector is more fully described in U.S. Pat. No. 8,681,920 and is assigned to the assignee of this invention. The electrical current generator 86 is formed from a number of concentric cylinders; an outer shell cylindrical ring forms the outer housing wall 92 and encircles two, spaced collector cylindrical rings 96 with a concentric emitter cylindrical ring 98 in between, spaced from the collector rings. The emitter cylindrical ring 98 may be constructed from a primarily gamma-sensitive material like platinum. Optionally, it is also possible to construct the emitter from a neutron sensitive material such as rhodium or a boron ceramic material like boron-carbide or silicon-boride. An inner shell cylindrical ring forms the inner housing wall 100 and electrical insulation 102, such as alumina insulation, is positioned within the housing in the space between each of the cylindrical rings. The cylindrical rings are capped at their lower end by a bottom shell ring 108 and at their top end by a top annular shell ring 94, such as a ceramic insulation ring. The bottom shell ring 108 extends between and is attached to a bottom of the outer shell cylindrical ring and the inner shell cylindrical ring. The top annular shell ring 94 extends between, is attached to, and electrically insulated from a top of the outer shell cylindrical ring and the inner shell cylindrical ring. The outer, inner and bottom housing walls and the collectors can be constructed from steel, zirconium or Inconel. An emitter electrode or pin 104 is electrically connected to the emitter cylindrical ring 98 and extends through, and is insulated from the top annular shell ring 94. A collector electrode or pin 106 is electrically connected to the collector cylindrical rings 96 and extends through, and is insulated from the top annular shell ring 94. Current is drawn between the emitter pin 104 and the collector pin 106. The current from the electrical current generator 86 is inputted to an electromagnet coil stack(s) 88 that produces a magnetic field inside the enclosed thimble 90 containing the magneto-rheological fluid.

[0030] The electrical current generator 86 is a self-powered power source for the electromagnet coil stack(s) 88. Each of the electromagnet coil stack(s) 88 can have a separate self-powered power source. The self-powered power source is configured to be responsive to the radiation surrounding it, and to produce a current that powers the corresponding electromagnet coil stack(s) 88.

[0031] The thimble 90 has an outer sheath that contains the magneto-rheological fluid. The sheath is a sealed inner tube that houses the magneto-rheological neutron absorbing fluid. The sealed inner tube is constructed using a non-ferromagnetic material, such as zirconium, so the magnetic field intensity inside the magneto-rheological fluid is maximized. The sealed inner tube extends substantially along an entire length of an active region of the fuel rods. The magneto-rheological neutron absorbing fluid substantially occupies an axial length of the sealed inner tube. A plurality of the electromagnet coil stack(s) 88 are axially spaced in tandem, and supported at discrete positions along the axial length of the thimble 90.

[0032] Each of the electromagnet coil stack(s) 88 is formed from a corresponding magnetic coil. Each of the electromagnet coil stack(s) 88 generates a magnetic field having a variable strength. Its relative strength is a product of a number of turns of the magnetic coil and the number of turns of some of the electromagnet coil stack(s) 88 at the same core elevation in a number of the stationary control rods of some of the plurality of nuclear fuel assemblies. Preferably, the number of turns of some of the electromagnets along the axial length of the sealed inner tube is different than the number of turns of others of the electromagnets along the axial length of the sealed inner tube to shape an axial power distribution of the corresponding fuel assembly in a preconceived form. Similarly, the number of turns of some of the electromagnets at a same core elevation in a number of the stationary control rods of some of the plurality of nuclear fuel assemblies is different than the number of turns of others of the electromagnets at the same elevation in a number of the stationary control rods of some other of the plurality of nuclear fuel assemblies to shape a radial power distribution at the core elevation in a preselected form.

[0033] The strength of the current increases as the reactor power surrounding the electrical current generator 86 increases. This increases the magnetic field strength inside the magneto-rheological fluid, increasing the density of the magneto-rheological neutron absorbing fluid. The stronger magnetic field produces a higher concentration of the iron-boride in the region controlled by the associated electromagnet coil stack(s) 88. The magneto-rheological neutron absorbing material may be composed of a gadolinium compound for use at temperatures below the Curie temperature of gadolinium. The higher concentration of .sup.10B or gadolinium that results will serve to depress the surrounding reactor power.

[0034] The baseline strength of the current output and the associated magnetic field produced by the electric generator can be controlled by the type and amount of emitter material contained in the generator element and the number of windings used in the electromagnet coil. The liquid component of the magneto-rheological fluid is composed of a viscous material that is resistant to radiation induced decomposition, such as specially prepared organic oils or a compound of metals that become liquids at relatively low temperatures like sodium or lead. Nitrate salts or other molten salts may be suitable.

[0035] A number of these elements can be placed in up to all the fuel assemblies in the reactor using existing RCCA (Rod Cluster Control Assembly) rodlet thimbles. FIG. 4C provides an illustration of how the devices could be mounted on a thimble plug 112 or WABA (Wet Annular Burnable Absorber) fixture 114. The polarity of the supplied current can be set prior to use in a fuel assembly, or modified during operation, to achieve magnetic field cancellation or enhancement that will control the axial distribution and density of the neutron absorber in the fluid. The number, wire winding density, and axial distribution of magnetic coil stacks 88 can be set to achieve individual fuel assembly reactivity distribution goals. The electric current strength applied by the current supplies located in the highest relative reactor power regions will increase the boron density at the axial position of the highest relative axial power levels to limit the peak KW/ft. that can be produced in the axially limiting locations in up to all fuel assemblies. FIG. 7 provides an illustration of how the magnetic field strength and alignment can be used to achieve net fuel assembly reactivity and axial reactivity distribution goals. FIG. 7 shows the impact of magnetic field distribution on axial power shape. The top and bottom of active fuel 120 and 122, respectively, are shown as well as the typical axial power distribution 124 and the axial power distribution with middle electromagnet dominant 126. Any global nuclear reactivity control, such as startup and shutdown changes, can be handled by chemical reactivity shim and/or Shutdown Bank operation.

[0036] These devices could also utilize external power controls and reactor operator action figuratively illustrated in FIG. 4B by reference character 116, to achieve reactor power distribution and reactor power level control. This approach would require external power attachments to the devices from outside the reactor vessel. The operator or control system may then apply currents that produce the magneto-rheological fluid distribution conditions needed to produce the desired power level and distribution in the reactor. This approach may be used instead of, or in parallel with, the integral electric generators. In certain embodiments, a controller positioned outside of the reactor pressure vessel is used to separately control the strength of a magnetic field of at least some of the electromagnets.

[0037] The device described uses magnetic fields produced by power harvested from radiation emitted by the nuclear fuel and/or from an external power supply to control the radial and axial distribution of a neutron absorbing liquid inside the fuel assemblies. This, in turn, controls the reactor power level and power distribution. This essentially eliminates the need for existing mechanical control rods and associated rod control systems.

[0038] The successful implementation of the device described in this Specification will allow both operating and next generation plants to significantly reduce or eliminate operating costs associated with control rod usage. Implementation will eliminate a large capital cost associated with construction in new plant designs. Successful implementation will also allow much more efficient fuel utilization by producing a much more even axial burn-up distribution in the fuel assemblies. Implementation of this concept will allow much more efficient load following capability that will allow customers to better control their product revenues.

[0039] Furthermore, the electrical current generator 86 described herein has other applications in that, coupled with a source of radiation, it can be employed to power many other devices requiring electricity to operate. Additionally, the electrical current generator 86 can also be used as a self-powered neutron detector.

[0040] While specific embodiments of the invention have been described in detail, it will be appreciated by those skilled in the art that various modifications and alternatives to those details could be developed in light of the overall teachings of the disclosure. Accordingly, the particular embodiments disclosed are meant to be illustrative only and not limiting as to the scope of the invention which is to be given the full breadth of the appended claims and any and all equivalents thereof.