Stepladder based crane system

Abstract

An air conditioning crane boom assembly having a number of mounting feet that removably secure the assembly to the rungs of a stepladder. Braces extend from these feet to a boom that extends horizontally away from the rungs of the stepladder. A pulley or a winch may be attached to the base of the boom, near the rungs of the stepladder, and the boom extends away from the stepladder to facilitate safe and stable lifting of loads such as air-conditioner components.

Claims

1. A ladder mounted crane system comprising: an A-frame stepladder comprising a first leg and a second leg, the first leg comprising a plurality of rungs; and a portable crane assembly configured to removably attach to at least one of the plurality of rungs of the first leg of the A-frame stepladder at a predetermined angle such that the portable crane assembly extends outwardly from the first leg of the A-frame stepladder, wherein the portable crane assembly comprises a mounting section and a boom section removably attached to an upper portion of the mounting section; wherein the mounting section comprises a plurality of elongated members attached perpendicular to a vertical base member, each of the plurality of elongated members comprising a downwardly-opening channel which opens toward a bottom portion of the mounting section opposite the upper portion of the mounting section and configured to grip a rung of the first leg of the A-frame stepladder; wherein the boom section comprises a boom having a first end attached to the upper portion of the mounting section, a winch attached to a bottom surface of the boom, a jib having a first jib end attached to the boom, a handlebar attached to a second jib end opposite the first jib end, and a control module electrically coupled to the winch; and wherein the second leg of the A-frame stepladder acts as a counterbalance to the portable crane assembly.

2. The ladder mounted crane system of claim 1 wherein the control module is removably attached to the jib.

3. The ladder mounted crane system of claim 1 wherein the control module is removably attached to the jib near the handlebar.

4. The ladder mounted crane system of claim 1 wherein the portable crane assembly is further configured to removably attach to a consecutive pair of rungs in the plurality of rungs of the first leg of the A-frame stepladder at the predetermined angle such that the portable crane assembly extends outwardly from the first leg of the A-frame stepladder.

5. The ladder mounted crane system of claim 1 wherein the mounting section of the portable crane assembly is attached to the boom using an adjustable boom support bracket and a plurality of bolts.

6. The ladder mounted crane system of claim 5 wherein the adjustable boom support bracket slides into and is attached to an adjustable boom support member and secured using the plurality of bolts.

7. The ladder mounted crane system of claim 1 wherein the handlebar is welded to the jib at approximately a 90 degree angle.

8. The ladder mounted crane system of claim 1 wherein the handlebar extends at approximately a 45 degree angle from the jib and comprises grip positions at about 90 degrees apart.

9. The ladder mounted crane system of claim 1 further configured to be operated by a technician having a first hand positioned on the handlebar and having a second hand positioned to operate winch controls.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) The particular objects and features of the invention as well as the advantages will become apparent from the following description taken in connection with the accompanying drawings in which:

(2) FIG. 1 is a perspective view illustrating a removable crane assembly for a STEPLADDER BASED CRANE SYSTEM not attached to a stepladder according to an embodiment of the present invention.

(3) FIG. 2 is an exploded view illustrating a removable crane assembly for a STEPLADDER BASED CRANE SYSTEM according to an embodiment of the present invention.

(4) FIG. 3 is a top view illustrating a removable crane assembly for a STEPLADDER BASED CRANE SYSTEM not attached to a stepladder according to an embodiment of the present invention.

(5) FIG. 4 is side top view illustrating a removable crane assembly for a STEPLADDER BASED CRANE SYSTEM not attached to a stepladder according to an embodiment of the present invention.

(6) FIG. 5 is a perspective view illustrating the STEPLADDER BASED CRANE SYSTEM where a removable crane assembly is attached to a stepladder ready for use to remove an air conditioning compressor unit from a residential air conditioning assembly according to an embodiment of the present invention.

(7) FIG. 6A is a perspective view illustrating the STEPLADDER BASED CRANE SYSTEM where a removable crane assembly is attached to a stepladder and being attached to an air conditioning compressor unit for removal.

(8) FIG. 6B is a perspective view illustrating the STEPLADDER BASED CRANE SYSTEM where a removable crane assembly is attached to a stepladder and has lifted an air conditioning compressor unit out of a residential air conditioning assembly.

(9) FIG. 7 is a flow chart illustrating the method of using the STEPLADDER BASED CRANE SYSTEM.

DETAILED DESCRIPTION OF THE INVENTION

(10) Referring now to the drawings, FIG. 1 shows a removable crane assembly 101 for a STEPLADDER BASED CRANE SYSTEM according to a preferred embodiment of the present invention wherein a Mounting Section 110 is coupled to a Boom 120 using an Adjustable Boom Support Bracket 115 and Bolts 180. In the preferred embodiment, a Winch Mount 130 is coupled to the Boom 120 also using Bolts 180. The Handlebar 160 is welded at a 90 degree angle to the Jib 150. The Jib 150 is bolted to the Boom 120 using Bolts 180.

(11) As shown in FIG. 2 the mounting section 210 of the removable assembly 201 preferably is comprised of a vertical base member 285 with an upper and lower horizontally elongated stepladder rung grips 290, each of which is preferably a C-shaped, downwardly-opening channel. The stepladder rung grips 290 are preferably spaced and positioned to allow the removable crane assembly 201 to easily fit onto the rungs of a conventional stepladder, such as the type typically used by air conditioning technicians. An adjustable support bracket 285 fits into the vertical base member 285 and is secured by bolts 280.

(12) Preferably fixed to the mounting section 210, a boom 220 is attached onto the adjustable boom support bracket 215 and adjustable boom support member 285 and extending opposite the stepladder rung grips 290 of the mounting section 210. The boom 220 is attached to the adjustable boom support bracket 215 with bolts 280. The adjustable boom support bracket 215 slides into and is attached to the adjustable boom support member 285 and secured using bolts 280. A winch mount 230 is preferably mounted on the boom 220 distal to the mounting section 210 using bolts 280. A winch preferably is positioned in the winch mount 230. A jib 250 preferably is attached to the boom 220 distally from the mounting section 110 using bolts 280, near the winch mount 230. A handlebar 260 preferably is mounted to the jib 250 distally from the boom 220 preferably extending at 90 degree angles from the jib 250. The handlebars 260 preferably extend to both sides of the jib 250 preferably parallel to the ground.

(13) The handlebars 260 alternately preferably may extend at 45 degree angles from the jib 250, with grip positions preferably 90 degrees apart. A winch control module is preferably removably mounted on the jib 250 proximate to the handlebar 260 to allow for easy control during operation of the removable assembly 201. Alternately preferably the winch control module is mounted on the handlebar 260.

(14) Referring to FIG. 3 where it can be seen that the Handlebar 360 is the most distal object from the Mounting Section 310 of the removable crane assembly 301. The Handlebar 360 is preferably affixed to the Jib 350. The Jib is attached to the Boom 320 using Bolts 380. And the Boom 320 is attached to the Adjustable Boom Support Member 315 that is further attached to the Mounting Section 310. The Winch Mount 330 can be seen extending out from underneath the Boom 320 attached with Bolts 380.

(15) FIG. 4 shows the top view of the removable crane assembly 401 where it can be seen that the Handlebar 460 is attached to the Jib 450, which in turn is attached to the boom 420 using bolts 480, which is then attached to the adjustable boom support bracket 415 which is further attached to the mounting section 410, all using bolts 480.

(16) FIG. 5 shows how the removable crane assembly 501 is to be installed on a stepladder 502, and positioned next to the residential air conditioning assembly 504 for removal of the compressor. The winch 540 is shown located in the winch mount 530 under the boom 520 with the winch control module 508 removably attached to the jib 550.

(17) FIGS. 6A and 6B show an air conditioning technician 614 operating the removable crane assembly 601 that has been mounted on a stepladder 602 to remove a residential air conditioning compressor unit 603. As can be seen in FIG. 6A, the air conditioning technician 614 is attaching the winch cable 612 to the air conditioning compressor unit 603 within an air conditioning assembly 604. As shown in FIG. 6B the air conditioning technician 614 then positions the removable crane assembly 601 to safely lift the air conditioning compressor unit 603 using the removable crane assembly 601 and the winch control module 608 to operate the winch 640.

(18) Referring to FIG. 7, which shows a method of using a Stepladder Based Crane System comprises the steps of: setting up a stepladder next to the air conditioning assembly 701, mounting the removable assembly onto the stepladder 702, attaching the winch hook of the removable assembly to the air conditioning compressor unit 703, stabilizing the Stepladder Based Crane System using the handlebar 704, tilting the Stepladder Based Crane System forward so the winch is directly above the air conditioning compressor unit 705, using the winch to lift the air conditioning compressor unit from the air conditioning assembly high enough to clear the edge of the air conditioning assembly 706, tilting the Stepladder Based Crane System back so that the air conditioning compressor unit is above the ground 707, and using the winch to lower the air conditioning compressor unit onto the ground 708.

(19) Alternately preferably, a method of using a Stepladder Based Crane System comprises a technician operating the position of the Stepladder Based Crane System with one hand using the handlebar, while operating the winch controls of the Stepladder Based Crane System using another hand.