Plate heat exchanger with mounting flange
10260822 · 2019-04-16
Assignee
Inventors
Cpc classification
F28F9/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F9/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F21/084
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F2230/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F2280/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D9/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F2275/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F9/0075
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F2225/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F2275/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F21/083
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F2275/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F28F9/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A plate heat exchanger comprises a plate package of permanently connected heat exchanger plates that defines a surrounding wall. Two mounting plates are permanently connected to an end surface of the plate package, in spaced relation to each other. Each mounting plate comprises opposing flat engagement surfaces and a peripheral edge that forms a perimeter of the mounting plate. Each mounting plate is arranged with one of its engagement surfaces permanently connected to the end surface, such that the peripheral edge partially extends beyond the outer periphery of the end surface, to define a mounting flange, and partially extends across the end surface in contact with the same. The mounting plates have a decreasing thickness towards the peripheral edge in predefined intersection regions, which are located where the peripheral edge intersects with the perimeter of the surrounding wall as seen in a normal direction to the end surface.
Claims
1. A plate heat exchanger, comprising: a plurality of heat exchanger plates which are stacked and permanently connected to form a plate package that defines first and second fluid paths for a first medium and a second medium, respectively, separated by said heat exchanger plates, said plate package defining a surrounding external wall that extends in an axial direction between first and second axial ends, an end plate permanently connected to one of the first and second axial ends so as to provide an end surface that extends between first and second longitudinal ends in a lateral plane which is orthogonal to the axial direction, and two mounting plates permanently connected to a respective surface portion of the end surface at the first longitudinal end and the second longitudinal end, respectively, such that the mounting plates are spaced from each other in a longitudinal direction on the end surface, wherein the respective mounting plate comprises opposing flat engagement surfaces and a peripheral edge that forms a perimeter of the mounting plate, wherein the respective mounting plate is arranged with one of its engagement surfaces permanently connected to the end surface, wherein the peripheral edge partially extends beyond the outer periphery of the end surface, so as to define a mounting flange, and partially extends across the end surface in contact with the same, and wherein the mounting plate has a decreasing thickness towards the peripheral edge in predefined intersection regions, which are located where the peripheral edge intersects with the perimeter of the surrounding external wall as seen in a normal direction to the end surface, where the decreasing thickness is formed by recesses in the respective mounting plate, wherein the respective recess is formed to extend within each of the predefined intersection regions between the engagement surface that faces away from the end surface and the peripheral edge, as seen in the normal direction to the end surface.
2. The plate heat exchanger of claim 1, wherein the respective intersection region has a predefined cross-sectional shape which connects the engagement surfaces by reducing the thickness of the mounting plate from a first thickness, given by the distance between the engagement surfaces, to a second thickness at the peripheral edge.
3. The plate heat exchanger of claim 2, wherein the cross-sectional shape comprises a portion with continuously decreasing thickness towards the peripheral edge.
4. The plate heat exchanger of claim 2, wherein the cross-sectional shape comprises a concave portion.
5. The plate heat exchanger of claim 2, wherein the cross-sectional shape comprises a corner portion having a radius.
6. The plate heat exchanger of claim 5, wherein the ratio between the radius and the first thickness is in the range of about 0.2-1.
7. The plate heat exchanger of claim 2, wherein the cross-sectional shape comprises at least one of a bevel and a plurality of steps.
8. The plate heat exchanger of claim 1, wherein the respective recess extends along the peripheral edge, as seen in the normal direction to the end surface.
9. The plate heat exchanger of claim 8, wherein the mounting plate, intermediate the recesses along the peripheral edge, comprises a peripheral edge surface which joins and is essentially perpendicular to the opposing engagement surfaces, and wherein the recesses are located along a shoulder between the engagement surface that faces away from the end surface and the peripheral edge surface.
10. The plate heat exchanger of claim 1, wherein the respective recess defines a border line to the engagement surface that faces away from the end surface, said border line defining an intersection point with the perimeter of the surrounding external wall, as seen in the normal direction to the end surface, wherein the tangent of the border line at the intersection point defines an angle a that exceeds 0, and preferably is at least 1, 5 or 10, to a transverse direction, which is orthogonal to the longitudinal direction, in the plane of the mounting plate.
11. The plate heat exchanger of claim 10, wherein the recess has essentially the same cross-sectional shape, as seen at right angles to the border line, along the border line.
12. The plate heat exchanger of claim 10, wherein the border line comprises an essentially straight line that defines said tangent.
13. The plate heat exchanger of claim 10, wherein the border line is an essentially straight line.
14. The plate heat exchanger of claim 1, wherein the respective recess extends from the intersection region into the mounting flange.
15. The plate heat exchanger of claim 1, wherein the end plate is a sealing plate which is permanently and sealingly connected to one of the heat exchanger plates at one of said first and second axial ends.
16. The plate heat exchanger of claim 1, wherein the end plate is a reinforcement plate which is permanently connected to a sealing plate on the plate package, wherein the end plate has at least two supporting flanges that extend beyond the perimeter of the surrounding external wall so as to abut on the mounting flange defined by the respective mounting plate.
17. The plate heat exchanger of claim 16, wherein the end plate comprises, along its perimeter and as seen in the normal direction of the end surface, concave or beveled surfaces adjacent to the supporting flanges, wherein the concave or beveled surfaces are located to overlap the peripheral edge of the respective mounting plate in the proximity of the intersection regions, and wherein the respective concave or beveled surface is non-perpendicular to the peripheral edge at the overlap, as seen in the normal direction to the end surface.
18. The plate heat exchanger of claim 1, wherein at least one of the mounting plates defines at least one through hole that extends between the engagement surfaces and is aligned with a corresponding through hole defined in the end plate and an internal channel defined in the plate package, so as to form an inlet or an outlet for the first or the second medium.
19. The plate heat exchanger of claim 1, wherein the mounting flange comprises a plurality of mounting holes adapted to receive bolts or pins for fastening the plate heat exchanger.
20. The plate heat exchanger of claim 1, wherein the heat exchanger plates are permanently joined to each other through melting of metallic material.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) Embodiments of the invention will now be described in more detail with reference to the accompanying schematic drawings.
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DETAILED DESCRIPTION OF EXAMPLE EMBODIMENTS
(12) Embodiments of the present invention relate to configurations of a mounting structure on a plate heat exchanger. Corresponding elements are designated by the same reference numerals.
(13)
(14) Although not shown on the drawings, the heat transfer plates 3 have in their corner portions through-openings, which form inlet channels and outlet channels in communication with the flow passages for the first fluid and the second fluid. These inlet and outlet channels open in the end surface 5 of the plate package 2 to define separate portholes for inlet and outlet of the first and second fluids, respectively. In the illustrated example, the end surface 5 has four portholes 6 (
(15) The plate package 2 is permanently connected to two identical (in this example) mounting plates 7, which are arranged on a respective end portion of the end surface 5. The mounting plates 7 are thereby separated in the longitudinal direction L, leaving a space free of material beneath the center portion of the plate package 2. Compared to using a single mounting plate that extends beneath the entire plate package 2, the illustrated configuration saves weight and material of the heat exchanger 1, and thereby also cost. Each mounting plate 7 has two through-holes 8 which are mated with a respective pair of the portholes 6 of the plate package 2 to define inlet and outlet ports of the heat exchanger 1. The mounting plates 7 are configured for attaching the heat exchanger 1 to an external suspension structure (not shown) such that the inlet and outlet ports mate with corresponding supply ports for the first and second medium on the external structure. Optionally, one or more seals (not shown) may be provided in the interface between the mounting plate 7 and the external structure.
(16) Each mounting plate 7 defines a mounting flange 9 that projects from the wall 4 and extends around the longitudinal end of the plate package 2. Bores 10 are provided in the mounting flange 9 as a means for fastening the heat exchanger 1 to the external structure. Threaded fasteners or bolts, for example, may be introduced into the bores 10 for engagement with corresponding bores in the external structure.
(17) The plate package 2 and the mounting plates 7 are made of metal, such as stainless steel or aluminum. All the plates in the heat exchanger 1 are permanently connected to each other, preferably through melting of a metallic material, such as brazing, welding or a combination of brazing and welding. The plates in the plate package 2 may alternatively be permanently connected by gluing.
(18) The mounting plates 7 are dimensioned, with respect to material, thickness and extent in the longitudinal and transverse directions, so as to have an adequate strength and stiffness to the static load that is applied to the mounting plates 7 when fastened on the external structure. The static load, which tends to deform the mounting plates 7, may originate from a combination of the weight of the heat exchanger 1, internal pressure applied by the media in the heat exchanger 1 and transferred to the mounting plates 7, and compression forces applied to the mounting plates 7, e.g. at the above-mentioned seals, via the fasteners and the bores 10. This static load tend to deform the mounting plates 7. As seen in
(19) If the heat exchanger 1 is installed in an environment where vibrations are transferred to the mounting plate 7 via the external structure, the heat exchanger 1 also needs to be designed to account for the mechanical stresses caused by the cyclic loading of the vibrations, i.e. cyclic stresses. For example, such vibrations occur for heat exchangers that are mounted in vehicles, such as cars, trucks and ships. In one non-limiting example, the heat exchanger 1 is an oil cooler for an engine. When cyclic stresses are applied to a material, even though the stresses do not cause plastic deformation, the material may fail due to fatigue especially in local regions with high stress concentration. The use of stiff thick mounting plates 7 connected to a plate package 2 with a relatively thin bottom is likely to lead to high concentrations of cyclic stress at the interface between the mounting plates 7 and the plate package 2, and possibly also within the plate package 2.
(20) Embodiments of the present invention are designed to counteract stress concentration that may lead to fatigue failure. To this end, the mounting plates 7 are generally designed with a reduced thickness of the mounting plate 7 in selected intersection regions 11, which are located at and around the point where the perimeter of the mounting plate 7 intersects with the perimeter of the wall 4 of the plate package 2, as seen in plan view (
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(22) In the illustrated embodiment, the respective recess 15 is elongated and extends across the entire rounded corner portion of the mounting plate 7. The recess 15 extends essentially parallel to the top surface 12 and defines a linear cut line or border line 16 on the bottom surface 13, as shown in
(23) It should be noted that the recess 15 need not define a linear cut line 16 with the bottom surface 13.
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(26) Although all illustrated examples involve recesses 15 that extend into the mounting flange 9, it may be possible to achieve a sufficient stress distribution by confining the recesses 15 entirely within the perimeter of the wall 4. It is also conceivable for the recesses 15 to be much longer so as to extend not only in the mounting flange 9 but also further beneath plate package 2. The two recesses 15 may even meet beneath the plate package 2. One embodiment of this type is shown in
(27) The mounting plate 7 may be initially manufactured with a coherent edge surface 14, e.g. planar and right-angled as shown in
(28) Reverting to
(29) The heat exchanger 1 in
(30) However, in the illustrated embodiment, an additional plate 24 is attached intermediate the sealing plate 21 and the mounting plate 7 for the purpose of reinforcing the bottom surface of the plate package 2. Thus, the end surface 5 is defined by this additional reinforcement or supporting plate 24. The use of such a reinforcement plate 24 may be advantageous when the working pressure of one or both of the media conveyed through the heat exchanger 1 is high or when the working pressure for one or both of the media varies over time. The reinforcement plate 24, which is shown in greater detail in
(31) The design of the mounting plate 7, and the reinforcement plate 24 if present, may be optimized based on the general principles outlined above, by simulating the distribution of stress in the heat exchanger structure. Such simulations may serve to adapt one or more of the thickness t1 of the mounting plates 7, the width b of the mounting plates 7, the cross-section of the recess 15, the extent of the recess 15, and the angle of the recess 15. The simulations may be based on any known technique for numerical approximations of stress, such as the finite element method, the finite difference method, and the boundary element method.
(32) A simulation of the stress distribution within the structure in
(33) While the invention has been described in connection with what is presently considered to be the most practical and preferred embodiments, it is to be understood that the invention is not to be limited to the disclosed embodiments, but on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and the scope of the appended claims.
(34) For example, the cross-section of the recesses 15 may deviate from the one shown in
(35) As used herein, top, bottom, vertical, horizontal, etc merely refer to directions in the drawings and does not imply any particular positioning of the heat exchanger 1. Nor does this terminology imply that the mounting plates 7 need to be arranged on any particular end of the plate package 2. Reverting to