Low pressure drop water heating system
10260774 ยท 2019-04-16
Assignee
Inventors
Cpc classification
F24D3/1066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D17/0026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D3/1091
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D2200/043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H1/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F24H1/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D17/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A low pressure drop water heating system comprising a cold side conductor having a receiving end and a closed end; a hot side conductor having an exit end and a closed end; a pump; a bypass conductor having a first end and a second end, wherein the first end is adapted to the receiving end and the second end is adapted to the exit end; at least one heat exchanger having a flow valve; a heat exchanger inlet temperature sensor disposed on the inlet of one of the at least one heat exchanger; an outlet temperature sensor disposed at an outlet of the at least one heat exchanger closest to the exit end; a system outlet temperature sensor disposed on the exit end and a system inlet temperature sensor disposed on the receiving end.
Claims
1. A low pressure drop water heating system (2) comprising: (a) a cold side conductor (4) comprising a receiving end and a closed end; (b) a hot side conductor (6) comprising an exit end and a closed end; (c) a pump (12); (d) a bypass conductor (10) comprising a first end, a second end and an exhaust (14) comprising at least one opening configured for allowing effluents of said at least one opening (16) to be pointed in a direction from said exit end of said hot side conductor (6) to said closed end of said hot side conductor (6), wherein said first end of said bypass conductor (10) is adapted to said receiving end of said cold side conductor (4) and said second end of said bypass conductor (10) is adapted to said exit end of said hot side conductor (6) and said exhaust is disposed within said hot side conductor (6); (e) at least one heat exchanger (8) comprising a flow valve (32); (f) an inlet temperature sensor (28) disposed on an inlet of said at least one heat exchanger (8); (g) an outlet temperature sensor (30) disposed on an outlet of said at least one heat exchanger (8) closest to said exit end of said hot side conductor (6); (h) a system outlet temperature sensor (40) disposed on said exit end of said hot side conductor (6); and (i) a system inlet temperature sensor (38) disposed on said receiving end of said cold side conductor (4), wherein said receiving end of said cold side conductor (4) is configured to be connected to a cold water supply manifold, said exit end of said hot side conductor (6) is configured to be connected to a hot water supply manifold (26), said pump (12) is configured to generate a flow through each of said at least one heat exchanger (8) and whereby when a temperature indicated by said inlet temperature sensor (28) exceeds a temperature indicated by said system inlet temperature sensor (38), said flow valve (32) of said at least one heat exchanger (8) is configured to be restricted to enable an increased flow from said receiving end of said cold side conductor (4) to said exit end of said hot side conductor (6) through said bypass conductor (10) to temper a flow exiting said exit end of said hot side conductor (6) and when a temperature indicated by said system outlet temperature sensor (40) falls below a temperature indicated by said inlet temperature sensor (28), said flow valve (32) of said at least one heat exchanger (8) is configured to be enlarged to enable an increased flow from said cold side conductor (4) to said exit end of said hot side conductor (6) through said at least one heat exchanger (8) to increase the temperature of the flow exiting said exit end of said hot side conductor (6) and said at least one opening of said exhaust causes said effluents of said at least one opening (16) to be mixed with a flow within said hot side conductor (6) to form the flow exiting said exit end of said hot side conductor (6).
2. The low pressure drop water heating system (2) of claim 1, wherein said hot side conductor (6) further comprises an upper half and a lower half and said exhaust (14) is configured to be disposed on said upper half of said hot side conductor (6).
3. The low pressure drop water heating system (2) of claim 1, wherein said hot side conductor (6) further comprises an upper half and a lower half and said exhaust (14) is an inverted J-shaped exhaust having at least one opening disposed on said upper half of said hot side conductor (6).
4. The low pressure drop water heating system (2) of claim 1, wherein said exhaust (14) further comprises at least one opening configured for allowing effluents of said at least one opening to be pointed in a direction perpendicular to a direction from said exit end of said hot side conductor (6) to said closed end of said hot side conductor (6).
5. The low pressure drop water heating system (2) of claim 1, wherein said hot side conductor (6) further comprises a volume of from about 0.5 to about 2 gallons and said bypass conductor (10) comprises a tubing of size of from about 0.5 to about 1.5 inches.
6. The low pressure drop water heating system (2) of claim 1, further comprising a valve (56) disposed within said bypass conductor (10).
7. A low pressure drop water heating system (2) comprising: (a) a cold side conductor (4) comprising a receiving end and a closed end; (b) a hot side conductor (6) comprising an exit end, a closed end and a volume of from about 0.5 to about 2 gallons; (c) a pump (12); (d) a bypass conductor (10) comprising a first end, a second end and a tubing of size of from about 0.5 to about 1.5 inches, wherein said first end of said bypass conductor (10) is adapted to said receiving end of said cold side conductor (4) and said second end of said bypass conductor (10) is adapted to said exit end of said hot side conductor (6); (e) at least one heat exchanger (8) comprising a flow valve (32), an inlet temperature sensor (28) disposed on an inlet of said at least one heat exchanger (8) and an outlet temperature sensor (30) disposed on an outlet of said at least one heat exchanger (8); (f) a system outlet temperature sensor (40) disposed on said exit end of said hot side conductor (6); and (g) a system inlet temperature sensor (38) disposed on said receiving end of said cold side conductor (4), wherein said receiving end of said cold side conductor (4) is configured to be connected to a cold water supply manifold, said exit end of said hot side conductor (6) is configured to be connected to a hot water supply manifold (26), said pump (12) is configured to generate a flow through each of said at least one heat exchanger (8) and whereby when a temperature indicated by said inlet temperature sensor (28) exceeds a temperature indicated by said system inlet temperature sensor (38), said flow valve (32) of said at least one heat exchanger (8) is configured to be restricted to enable an increased flow from said receiving end of said cold side conductor (4) to said exit end of said hot side conductor (6) through said bypass conductor (10) to temper a flow exiting said exit end of said hot side conductor (6) and when a temperature indicated by said system outlet temperature sensor (40) falls below a temperature indicated by said inlet temperature sensor (28), said flow valve (32) of said at least one heat exchanger (8) is configured to be enlarged to enable an increased flow from said cold side conductor (4) to said exit end of said hot side conductor (6) through said at least one heat exchanger (8) to increase the temperature of the flow exiting said exit end of said hot side conductor (6).
8. The low pressure drop water heating system (2) of claim 7, wherein said bypass conductor (10) comprises an exhaust (14) disposed at said second end of said bypass conductor (10), said exhaust (14) comprising at least one opening configured for allowing effluents of said at least one opening (16) to be pointed in a direction from said exit end of said hot side conductor (6) to said closed end of said hot side conductor (6), said at least one opening of said exhaust causes said effluents of said at least one opening (16) to be mixed with a flow within said hot side conductor (6) to form the flow exiting said exit end of said hot side conductor (6).
9. The low pressure drop water heating system (2) of claim 8, wherein said hot side conductor (6) further comprises an upper half and a lower half and said exhaust (14) is configured to be disposed on said upper half of said hot side conductor (6) within said hot side conductor (6).
10. The low pressure drop water heating system (2) of claim 8, wherein said hot side conductor (6) further comprises an upper half and a lower half and said exhaust (14) is an inverted J-shaped exhaust having at least one opening disposed on said upper half of said hot side conductor (6) within said hot side conductor (6).
11. The low pressure drop water heating system (2) of claim 7, wherein said bypass conductor (10) comprises an exhaust (14) disposed within said hot side conductor (6), said exhaust (14) comprising at least one opening configured for allowing effluents of said at least one opening to be pointed in a direction perpendicular to a direction from said exit end of said hot side conductor (6) to said closed end of said hot side conductor (6).
12. The low pressure drop water heating system (2) of claim 7, further comprising a valve (56) disposed within said bypass conductor (10).
13. A low pressure drop water heating system (2) comprising: (a) a cold side conductor (4) comprising a receiving end and a closed end; (b) a hot side conductor (6) comprising an exit end, a closed end, an upper half and a lower half; (c) a pump (12); (d) a bypass conductor (10) comprising a first end, a second end and an exhaust (14) configured to be disposed on said upper half of said hot side conductor (6) within said hot side conductor (6), wherein said first end of said bypass conductor (10) is adapted to said receiving end of said cold side conductor (4) and said second end of said bypass conductor (10) is adapted to said exit end of said hot side conductor (6); (e) at least one heat exchanger (8) comprising a flow valve (32), an inlet temperature sensor (28) disposed on an inlet of said at least one heat exchanger (8) and an outlet temperature sensor (30) disposed on an outlet of said at least one heat exchanger (8); (f) a system outlet temperature sensor (40) disposed on said exit end of said hot side conductor (6); and (g) a system inlet temperature sensor (38) disposed on said receiving end of said cold side conductor (4), wherein said receiving end of said cold side conductor (4) is configured to be connected to a cold water supply manifold, said exit end of said hot side conductor (6) is configured to be connected to a hot water supply manifold (26), said pump (12) is configured to generate a flow through each of said at least one heat exchanger (8) and whereby when a temperature indicated by said inlet temperature sensor (28) exceeds a temperature indicated by said system inlet temperature sensor (38), said flow valve (32) of said at least one heat exchanger (8) is configured to be restricted to enable an increased flow from said receiving end of said cold side conductor (4) to said exit end of said hot side conductor (6) through said bypass conductor (10) to temper a flow exiting said exit end of said hot side conductor (6) and when a temperature indicated by said system outlet temperature sensor (40) falls below a temperature indicated by said inlet temperature sensor (28), said flow valve (32) of said at least one heat exchanger (8) is configured to be enlarged to enable an increased flow from said cold side conductor (4) to said exit end of said hot side conductor (6) through said at least one heat exchanger (8) to increase the temperature of the flow exiting said exit end of said hot side conductor (6).
14. The low pressure drop water heating system (2) of claim 13, wherein said exhaust (14) comprises at least one opening (16) configured for allowing effluents of said at least one opening (16) to be pointed in a direction from said exit end of said hot side conductor (6) to said closed end of said hot side conductor (6), said at least one opening of said exhaust causes said effluents of said at least one opening (16) to be mixed with a flow within said hot side conductor (6) to form the flow exiting said exit end of said hot side conductor (6).
15. The low pressure drop water heating system (2) of claim 13, wherein said exhaust comprises at least one opening configured for allowing effluents of said at least opening to be pointed in a direction perpendicular to a direction from said exit end of said hot side conductor (6) to said closed end of said hot side conductor (6).
16. The low pressure drop water heating system (2) of claim 13, wherein said hot side conductor (6) further comprises an upper half and a lower half and said exhaust (14) is an inverted J-shaped exhaust having at least one opening disposed on said upper half of said hot side conductor (6) within said hot side conductor (6).
17. The low pressure drop water heating system (2) of claim 13, wherein said hot side conductor (6) further comprises a volume of from about 0.5 to about 2 gallons and said bypass conductor (10) comprises a tubing of size of from about 0.5 to about 1.5 inches.
18. The low pressure drop water heating system (2) of claim 13, further comprising a valve (56) disposed within said bypass conductor (10).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In order that the manner in which the above-recited and other advantages and objects of the invention are obtained, a more particular description of the invention briefly described above will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings. Understanding that these drawings depict only typical embodiments of the invention and are not therefore to be considered to be limiting of its scope, the invention will be described and explained with additional specificity and detail through the use of the accompanying drawings in which:
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PARTS LIST
(13) 2low pressure drop tankless water heating system 4cold side conductor 6hot side conductor 8heat exchanger 10bypass conductor 12pump 14exhaust, e.g., J-shaped exhaust 16aperture 18exit nozzle of heat exchanger 20receiving end of cold side conductor 22exit end of hot side conductor 24cold water supply manifold 26hot water supply manifold 28heat exchanger inlet temperature sensor 30heat exchanger outlet temperature sensor 32flow valve 34high rise building 36cold water supply into building 38system inlet temperature sensor 40system outlet temperature sensor 42point of use 44line dividing upper half and lower half of hot side conductor 46pressure booster pump 48external recirculation pump 50check valve 52external recirculation line 54pressure regulating valve 56valve
Particular Advantages of the Invention
(14) In comparison with tank water heating systems, the present water heating system is significantly more energy efficient as the present water heating system takes advantage of a tankless heating system which only prepares hot water when a demand exists or a short period before a demand exists.
(15) In comparison with previously available tankless water heating systems, the present water heating system is capable of low pressure drop while avoiding positive pressure considered undesirable by users especially at high flowrates.
DETAILED DESCRIPTION OF A PREFERRED EMBODIMENT
(16) The term about is used herein to mean approximately, roughly, around, or in the region of. When the term about is used in conjunction with a numerical range, it modifies that range by extending the boundaries above and below the numerical values set forth. In general, the term about is used herein to modify a numerical value above and below the stated value by a variance of 20 percent up or down (higher or lower).
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(18) There are two ways to fundamentally curve shape a pressure drop profile (e.g., Pressure Loss vs. Flow plots). In both case, the system outlet temperature sensor 40 is utilized. A first method involves using a single-speed, less costly, constant speed pump that can create a very large pressure rise at lower flows in place of pump 12. During these lower flows, the flow into one or more of the three heat exchangers 8 is restricted via a flow valve 32. The net result is called curve shaping of the pressure drop to mimic the typical pressure drop curve of a tank water heater. A second method involves using a variable speed pump in place of pump 12 to continuously increase speed/pressure from a low to a higher flow, thus again curve shaping the pressure drop to mimic pressure drop curve of a tank water heater. In both cases, if a demand is greater than the flowrate the pump 12 can provide to the heat exchangers 8, the required flow is met by increasing the flow via the bypass line, again effecting a low pressure loss.
(19) During a large flow demand jump as typified by the flow configuration shown in
(20) When the temperature indicated by the heat exchanger inlet temperature sensor 28 exceeds the temperature indicated by the system inlet temperature sensor 38, the flow valve 32 of at least one of the heat exchangers 8 is configured to be restricted to enable an increased flow from the receiving end of the cold side conductor 4 to the exit end of the hot side conductor 6 through the bypass conductor 10 to temper the water exiting the exit end of the hot side conductor 6. When the temperature indicated by the system outlet temperature sensor 40 falls below the temperature indicated by the heat exchanger inlet temperature sensor 28, the flow valve 32 of at least one of the heat exchangers 8 is configured to be enlarged to enable an increased flow from the cold side conductor 4 to the exit end 22 of the hot side conductor 6 through the heat exchangers 8 to increase the temperature of the water mixture exiting the exit end 22 of the hot side conductor 6, i.e., a higher flowrate of hot water will be produced through the heat exchangers 8 while the cold water flowrate through the bypass conductor 10 is reduced.
(21) If the water temperature indicated by the heat exchanger inlet temperature sensor 28 is higher than temperature as indicated by the system inlet temperature sensor 38, then a recirculation or reverse flow is said to be occurring as the water arriving at the heat exchangers 8 is now disposed at a temperature that is different than the cold water just entering the heating system 2. Referring to
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(26) The detailed description refers to the accompanying drawings that show, by way of illustration, specific aspects and embodiments in which the present disclosed embodiments may be practiced. These embodiments are described in sufficient detail to enable those skilled in the art to practice aspects of the present invention. Other embodiments may be utilized, and changes may be made without departing from the scope of the disclosed embodiments. The various embodiments can be combined with one or more other embodiments to form new embodiments. The detailed description is, therefore, not to be taken in a limiting sense, and the scope of the present invention is defined only by the appended claims, with the full scope of equivalents to which they may be entitled. It will be appreciated by those of ordinary skill in the art that any arrangement that is calculated to achieve the same purpose may be substituted for the specific embodiments shown. This application is intended to cover any adaptations or variations of embodiments of the present invention. It is to be understood that the above description is intended to be illustrative, and not restrictive, and that the phraseology or terminology employed herein is for the purpose of description and not of limitation. Combinations of the above embodiments and other embodiments will be apparent to those of skill in the art upon studying the above description. The scope of the present disclosed embodiments includes any other applications in which embodiments of the above structures and fabrication methods are used. The scope of the embodiments should be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled.