Membrane pump
10260493 ยท 2019-04-16
Assignee
Inventors
Cpc classification
F04B43/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B43/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04B43/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention relates to a diaphragm pump (109) having a pump housing (1) on which a disposable cell (2) is releasably fixable, which disposable cell has a first and a second cell wall (3, 4) which (3, 4) define an operating space (5) between them, and having an operating diaphragm (6) which (6) is drivingly connected to an oscillating stroke drive and which (6) is releasably coupleable with the flexible first cell wall (3) on its diaphragm flat side remote from the stroke drive. It is characteristic to the diaphragm pump (109) according to the invention that at least one outlet port (12) in the operating diaphragm (6) is provided with a return flow obstructer or a return flow preventer for evacuating the dead space (11) arranged between it and the first cell wall (3) (cf. FIG. 1).
Claims
1. A diaphragm pump (101, 102, 107, 109, 116, 123) comprising: a pump housing (1), a disposable cell (2) that is releasably fixable to the pump housing, said disposable cell has a flexible first cell wall and a second cell wall (3, 4) which define an operating space (5) therebetween, an oscillating stroke drive, an operating diaphragm (6) drivingly connected to the oscillating stroke drive, said operating diaphragm (6) is connected at an operating diaphragm edge region to the pump housing and releasably coupleable with the flexible first cell wall (3) on a diaphragm flat side remote from the stroke drive, and at least one outlet port (12) is defined through the operating diaphragm (6) in an area radially inwardly from the operating diaphragm edge region providing a communication path into an interior of the pump housing on an opposite side of the operating diaphragm from the first flexible cell wall, and a return flow obstructer or a return flow preventer is connected to the operating diaphragm in the interior of the pump housing for evacuating a dead space (11) arranged between the operating diaphragm (6) and the flexible first cell wall (3).
2. The diaphragm pump as claimed in claim 1, wherein the flexible first cell wall and the second cell wall (3, 4) each include an edge region at which they are clamped to the pump housing to define the operating space (5).
3. The diaphragm pump as claimed in claim 1, wherein the flexible first cell wall and the second cell wall (3, 4) are connected together so as to be fluid-tight in an edge region which defines the operating space (5).
4. The diaphragm pump as claimed in claim 1, wherein the flexible first cell wall (3) lies against the operating diaphragm (6) during a downward movement of the operating diaphragm (6) to a bottom dead center.
5. The diaphragm pump as claimed in claim 1, wherein the flexible first cell wall (3) is releasably coupleable with the operating diaphragm (6) by negative pressure.
6. The diaphragm pump as claimed in claim 1, wherein the flexible first cell wall (3) is releasably coupleable with the operating diaphragm (6) by adhesion.
7. The diaphragm pump as claimed in claim 1, wherein the flexible first cell wall (3) is releasably coupleable with the operating diaphragm (6) by prestressing thereof via an elasticity of the flexible first cell wall (3) itself in a direction of the operating diaphragm (6).
8. The diaphragm pump as claimed in claim 1, wherein the return flow obstructer provided in the at least one outlet port (12) is formed as a nozzle or as a narrowing of a cross section in the outlet port (12).
9. The diaphragm pump as claimed in claim 1, wherein the return flow obstructer is provided in the at least one outlet port (12) and comprises a non-return valve which is movable from a closed position against a restoring force into an open position which opens in a direction opposite the dead space (11).
10. The diaphragm pump as claimed in claim 1, wherein the return flow obstructer is provided in the at least one outlet port (12), and the return flow obstructer has a valve body which is movable between the open position and the closed position.
11. The diaphragm pump as claimed in claim 10, wherein the valve body is connected integrally to an elastic material of the operating diaphragm (6).
12. The diaphragm pump as claimed in claim 1, wherein the return flow preventer comprises a duckbill valve or a flutter valve.
13. The diaphragm pump as claimed in claim 10, wherein the valve body remains in a closed position during a downward movement of the operating diaphragm (6) to a bottom dead center due to a mass inertia and is moved into an open position during a stroke movement toward to a top dead center.
14. The diaphragm pump as claimed in claim 10, wherein a restoring force acting on the valve body is applied by at least one resiliently elastic or rubber-elastic restoring element or by an elasticity of the valve body itself.
15. The diaphragm pump as claimed in claim 14, wherein the at least one restoring element (15) comprises a compression spring.
16. The diaphragm pump as claimed in claim 1, wherein the stroke drive comprises an eccentric drive.
17. The diaphragm pump as claimed in claim 1, wherein the stroke drive comprises a linear drive.
18. The diaphragm pump as claimed in claim 1, wherein the stroke drive comprises an electric or hydraulic stroke drive.
19. The diaphragm pump as claimed in claim 1, wherein a stroke movement of the stroke drive into a top dead center is effected by at least one lifting magnet and a downward movement of the operating diaphragm (6) into a bottom dead center is effected by a resiliently elastic or rubber-elastic restoring part.
20. The diaphragm pump as claimed in claim 1, wherein a stroke movement of the stroke drive into a top dead center is effected by a resiliently elastic or rubber-elastic restoring part and a downward movement of the operating diaphragm (6) into a bottom dead center is effected by at least one lifting magnet.
21. The diaphragm pump as claimed in claim 1, wherein the second cell wall (4) is formed by at least one part region of a side wall facing the first cell wall (3) of a dimensionally stable component of the disposable cell (2).
22. The diaphragm pump as claimed in claim 21, wherein the dimensionally stable component of the disposable cell (2) is formed by a single-part plastics material block.
23. The diaphragm pump as claimed in claim 22, wherein the dimensionally stable component (2) has interconnected part elements (22, 23) which a pump inlet (7) and a pump outlet (9) penetrate, and at least one inlet valve (8) and at least one outlet valve (10) are provided in a separating plane of the interconnected part elements (22, 23).
24. The diaphragm pump as claimed in claim 23, wherein the at least one inlet valve (8) or the at least one outlet valve (10) or both comprise flutter valves.
25. The diaphragm pump as claimed in claim 1, further comprising a clamping device, and the disposable cell (2) is releasably fixable on the pump housing (1) without any tools by the clamping device (209, 216, 223).
26. The diaphragm pump as claimed in claim 25, wherein the clamping device (209, 216, 223) has a pivot lever (24) which (24) is held so as to be pivotable on the pump housing (1) and is movable between a release position and a hold position.
27. The diaphragm pump as claimed in claim 25, wherein the pump housing (1) has first and second housing parts (25, 26), between which the disposable cell (2) is releasably clampable.
28. The diaphragm pump as claimed in claim 27, wherein the first and second housing parts (25, 26) are movable by the clamping device (209, 216, 223) between a holding position where they are brought closer together and a release position where they are correspondingly spaced apart from one another.
29. The diaphragm pump as claimed in claim 27, wherein the first housing part (25) receives the stroke drive therein, and the second housing part (26) is a cover of the diaphragm pump.
30. The diaphragm pump as claimed in claim 27, wherein the second housing part (26) has a recess (27) into which the disposable cell (2) is insertable in a positive-locking manner.
31. The diaphragm pump as claimed in claim 30, wherein the disposable cell (2) protrudes into the recess (27) for as long as there is overpressure in the operating space (5).
32. The diaphragm pump as claimed in claim 27, wherein positioning aids which secure an established relative position between the first housing part (25) and the disposable cell (2) are provided between the first housing part (25) and the disposable cell (2).
33. The diaphragm pump as claimed in claim 26, wherein the pivot lever (24) of the clamping device (223) is a toggle lever.
34. The diaphragm pump as claimed in claim 33, wherein the pivot lever (24), is held in a self-locking pivot position above a dead center of the toggle lever in the hold position of the clamping device (223).
35. The diaphragm pump as claimed in claim 34, wherein the pivot lever (24) is movable from the hold position into the release position of the clamping device (209, 216) against a restoring force of at least one resiliently elastic or rubber-elastic restoring element (30).
36. The diaphragm pump as claimed in claim 33, wherein the pivot lever (24) is pivotable about a pivot axis (29) which is formed as an eccentric.
37. The diaphragm pump as claimed in claim 26, wherein the pivot lever (24) is bow-shaped and clamps or fixes the disposable cell (2) on the pump housing (1) with a cross web thereof in the hold position of the clamping device (209, 216, 233).
38. The diaphragm pump as claimed in claim 1, wherein the diaphragm pump has a pump control, and a data storage unit is provided on the disposable cell (2) for storing specific data of the disposable cell (2), the pump control interacts with a reader unit in a region of the pump housing (1), said reader unit communicates with the pump control and reads information from the data storage unit on the disposable cell (2).
39. The diaphragm pump as claimed in claim 38, wherein the data storage unit and the reader unit interact with one another in a wireless manner.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Further developments according to the invention are produced from the following description in conjunction with the claims as well as the drawing. The invention is described in more detail below by way of preferred exemplary embodiments of the diaphragm pump according to the invention, in which:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(31)
(32) Each of the disposable cells 2 comprises a first and a second cell wall 3 or 4 which defines an operating space 5 between them. An operating diaphragm 6, which is drivingly connected to an oscillating stroke drive and which is releasably coupleable with the flexible first cell wall 3 on its diaphragm flat side remote from the stroke drive, is provided in the pump housing 2 of the diaphragm pumps 101, 102, 107, 109, 116 and 123. In this case, each disposable cell 2 of the diaphragm pumps 101, 102, 107, 109, 116 and 123 comprises a pump inlet 7, which opens out in the operating space 5 and has at least one inlet valve 8, and a pump outlet 9 which is connected to the operating space 5 and has at least one outlet valve 10. A suction stroke and a pressure stroke are carried as a result of the oscillating movement of the operating diaphragm 6. In contrast to conventional diaphragm pumps, the operating diaphragm 6, in this case, is not in direct contact with the fluid to be conveyed. Rather, the operating diaphragm 6, for instance at the largest diameter of the operating space 5, is hermetically separated from the fluid-conducting operating space 5 by a flexible and film-like first cell wall 3 of the disposable cell, which serves as a blocking diaphragm. Due to its arrangement in the pump head, the first cell wall 3, which serves as a blocking diaphragm, rests flatly directly on the surface of the operating diaphragm 6 and fits snugly to the surface of the diaphragm of the operating diaphragm 6. During the pressure stroke, the first cell wall is expanded by the upward movement of the operating diaphragm 6, which is why it is able to abut optimally against the diaphragm surface of the operating diaphragm 6 as a result of the tensile stress generated. The air which initially still remains in the dead space 11 arranged between the operating diaphragm 6 and the first cell wall 3 is able to flow out through an outlet port 12 which is arranged in the operating diaphragm 6 and is restricted to the cross section of the operating diaphragm 6. To evacuate the dead space 11 which is arranged between the operating diaphragm 6 and the first cell wall 3 of the disposable cell 2, the outlet port 12 in the operating diaphragm 6 is provided with a return flow obstructer or a return flow preventer 13.
(33) In the case of the diaphragm pumps 101, 102, 107, 109, 116 and 123 shown here, a return flow preventer 13 is provided which only allows fluid to flow out of the dead space 11, whilst, in contrast, surrounding air or similar fluid is prevented from flowing into the dead space 11 again.
(34) In the hold positions of the disposable cell 2 on the pump housing 1 shown in
(35) Once the disposable cell 2 has been placed on the pump housing 1, air possibly remaining in the dead space 11 is able to escape through the outlet port 12 provided in the operating diaphragm 6, whilst, in contrast, air flowing into the dead space 11 is at the same time prevented or at least delayed. As a result, negative pressure, which couples the operating diaphragm 6 and the first cell wall 3 to one another and holds them together in a flat manner, is generated between the operating diaphragm 6 and the first cell wall 3. Thanks to the negative pressure generated as a result, the first cell wall 3 of the disposable cell 2 remains abutting against the operating diaphragm 6 during the suction stroke. An additional vacuum pump or an active external vacuum generating means is not absolutely necessary in order to generate the necessary negative pressure in the dead space 11 between the operating diaphragm 6 and the first cell wall 3.
(36) As the first cell wall 3 abuts flatly against the operating diaphragm 6 during the downward movement of the operating diaphragm 6 toward the bottom dead center, the first cell wall 3 is preferably releasably coupleable here with the operating diaphragm 6 by means of negative pressure or by means of adhesion.
(37) In the case of the realizations 101, 102, 107, 109, 116 and 123 of the diaphragm pump shown here, the return flow preventer 13 provided in the at least one outlet port 12 is realized as a non-return valve which is movable from a closed position against a restoring force into the open position which opens in the direction opposite the dead space 11.
(38) The return flow preventer 13, which is developed as a non-return valve, has a valve body which is movable between the open and the closed position for this purpose. In the case of the diaphragm pump 106 shown in
(39)
(40) In this case, the data storage unit 32 and the reader unit 33 interact with one another in a wired or wireless manner.
(41) In the case of the diaphragm pump 107 shown in
(42) The diaphragm pumps 101, 102, 109, 116 and 123 comprise, in contrast, a non-return valve which is realized as a flutter valve 17. The valve body of said flutter valve 17 which is shown in
(43) The stroke drive of the diaphragm pumps 101, 107, 109 and 123 is realized as an oscillating linear drive 18. Said stroke drive which is realized as a linear drive 18 could be developed as an electric or hydraulic stroke drive. However, it is also conceivable for the stroke movement of the stroke drive into the top dead center to be brought about by means of at least one lifting magnet and the downward movement of the operating diaphragm 6 into the bottom dead center to be brought about by means of a resiliently elastic or rubber-elastic restoring part. However, an embodiment where the stroke movement of the stroke drive into the top dead center is brought about by means of a resiliently elastic or rubber-elastic restoring part and the downward movement of the operating diaphragm 6 into the bottom dead center is brought about by a lifting magnet is preferred.
(44) The stroke drive of the diaphragm pump 102, in contrast, is realized as an eccentric drive 19. Said eccentric drive 19 comprises a connecting rod 20, which is connected in an articulated manner to the operating diaphragm 6 and is mounted 6 so as to be rotatable on an eccentric 21 by way its connecting rod end remote from the operating diaphragm in such a manner that the rotation of the eccentric 21 is converted into an oscillating linear movement of the operating diaphragm 6.
(45) It is particularly easy to see in
(46) In order to homogenize the fluid conveying of the diaphragm pumps 101, 102, 107, 109, 116 and 123 shown here, it is expedient when at least one pulsation dampernot shown here in any detailis provided in the disposable cell 2 in the pump inlet 7 and/or in the pump outlet 9. Said pulsation damper can be realized as at least one compensating diaphragm which is interposed in the pump inlet 7 and/or the pump outlet 9. It can be seen in
(47) Whilst the first housing part 25 receives the stroke drive within itself, the second housing part 26 is developed as a cover. A recess 27, into which the disposable cell 2 is insertable in a positive-locking manner, is provided in said second housing part 26. In this case, the disposable cell 2 protrudes into the recess 27 for as long as there is negative pressure in the operating space 5. Positioning aids, which secure a fixed relative position between the first housing part 25 and the disposable cell 2, are provided between the first housing part 25 and the disposable cell 2. Said positioning aids can be formed by positioning journals 28 which protrude on the first housing part 25 or on the disposable cell 2 and protrude in positioning recesses in the respectively other component 2, 25.
(48) For inserting the disposable cell 2, the clamping device has to be open and be situated in its release position, in which release position the position description off can be seen on the cross web of the bow-shaped pivot lever 24. In this case, the disposable cell 2 is placed onto a pre-positioning surface 31 and pushed into the opening that is formed between the housing parts 25, 26 in the release position. In said release position, the second housing part 26, which serves as a cover, is at a sufficient spacing from the first housing part 25, which includes the stroke drive, such that the disposable cell is able to be pushed in transversely with respect thereto. The pivot lever 24 of the clamping device is then pivoted from the off position toward the on position. As can be seen in
(49) It can be seen in
(50) In the case of the realization 216 of the clamping device shown in
(51) The clamping device 223 shown in
LIST OF REFERENCES
(52) 1 Pump housing
(53) 2 Disposable cell
(54) 3 First cell wall
(55) 4 Second cell wall
(56) 5 Operating space
(57) 6 Operating diaphragm
(58) 7 Pump inlet
(59) 8 Inlet valve
(60) 9 Pump outlet
(61) 10 Outlet valve
(62) 11 Dead space
(63) 12 Outlet channel
(64) 13 Return flow preventer
(65) 14 Valve ball
(66) 15 Duckbill valve
(67) 16 Duckbill-shaped valve body
(68) 17 Flutter valve
(69) 18 Linear drive
(70) 19 Eccentric drive
(71) 20 Connecting rod
(72) 21 Eccentric
(73) 22 First part element
(74) 23 Second part element
(75) 24 Pivot lever
(76) 25 First housing part
(77) 26 Second housing part
(78) 27 Recess
(79) 28 Positioning journal
(80) 29 (Eccentric) pivot axis
(81) 30 Restoring element
(82) 31 Pre-positioning surface
(83) 32 Data Storage Unit
(84) 33 Reader Unit
(85) 101 Diaphragm pump (according to
(86) 102 Diaphragm pump (according to
(87) 106 Diaphragm pump (according to
(88) 107 Diaphragm pump (according to
(89) 109 Diaphragm pump (according to
(90) 116 Diaphragm pump (according to
(91) 123 Diaphragm pump (according to
(92) 209 Clamping device (according to
(93) 216 Clamping device (according to
(94) 223 Clamping device (according to