Abstract
The present invention provides an eccentric roundel structure for three-compressing-chamber diaphragm pump. The eccentric roundel structure is a truncated-cylinder eccentric roundel in an eccentric roundel mount. The truncated-cylinder eccentric roundel characteristically comprises an annular positioning dent, a truncated cylinder peripheral and a sloped top ring created from the annular positioning dent to the truncated cylinder peripheral to replace a conventional rounded shoulder. By means of the sloped top ring, the oblique pull and squeezing phenomena of high frequency incurred by the rounded shoulder in a conventional tubular eccentric roundel are completely eliminated. Thus, not only the durability of the three-compressing-chamber diaphragm pump for sustaining the pumping action of high frequency from the truncated-cylinder eccentric roundels is mainly enhanced but also the service lifespan of the three-compressing-chamber diaphragm pump is exceedingly prolonged.
Claims
1. An eccentric roundel structure for a three-compressing-chamber diaphragm pump, comprising: a motor with an output shaft, a motor upper chassis, a wobble plate with an integral protruding cam-lobed shaft, an eccentric roundel mount, a pump head body, a diaphragm membrane, three pumping pistons, a piston valvular assembly and a pump head cover, wherein: said motor upper chassis includes a bearing through which the output shaft of the motor extends, and an upper annular rib ring with several fastening bores disposed around a circumference of the motor upper chassis; said wobble plate with the integral protruding cam-lobed shaft includes a shaft coupling hole through which the output shaft of the motor extends; said eccentric roundel mount includes a central bearing securely fitted at a bottom base thereof for engaging with the corresponding wobble plate with integral protruding cam-lobed shaft, three eccentric roundels disposed on the bottom base thereof in circumferential location such that each eccentric roundel characteristically has a horizontal top face, a female-threaded bore and an annular positioning groove formed in the horizontal top face respectively, as well as a sloped top ring, which is downwardly slanted from the annular positioning groove towards a periphery of the respective eccentric roundel; said pump head body, which covers the upper annular rib ring of the motor upper chassis to encompass the wobble plate with the integral protruding cam-lobed shaft and the eccentric roundel mount therein, includes three operating holes disposed therein at evenly-spaced circumferential locations such that each operating hole has an inner diameter slightly bigger than an outer diameter of a respective eccentric roundel in the eccentric roundel mount for receiving the respective eccentric roundel, a lower annular flange formed thereunder for mating with a corresponding upper annular rib ring of the motor upper chassis, and several fastening bores disposed therein at even circumferential locations; said diaphragm membrane is a semi-rigid elastic membrane on the pump head body, and includes an outer raised brim and an inner raised brim, each extending around a periphery of the diaphragm membrane, as well as three evenly spaced radial raised partition ribs having ends connected with the inner raised brim, three equivalent piston acting zones being formed and partitioned by the radial raised partition ribs, wherein each piston acting zone has an acting zone hole created therein in correspondence with each female-threaded bore in the eccentric roundel of the eccentric roundel mount respectively, and an annular positioning protrusion for each acting zone hole is formed at a bottom side of the diaphragm membrane; the pumping pistons are respectively disposed in the piston acting zones of the diaphragm membrane, and each pumping piston has a tiered hole; each annular positioning protrusion in the diaphragm membrane is inserted into a respective said annular positioning groove in the eccentric roundel of the eccentric roundel mount, which is fastened to the diaphragm membrane by a fastening screw that extends through the tiered hole of each pumping piston and the acting zone hole of each corresponding piston acting zone in the diaphragm membrane, and that is screwed into each female-threaded bore of corresponding three eccentric roundels in the eccentric roundel mount; said piston valvular assembly covers the diaphragm membrane and includes a downwardly extending brim inserted between the outer raised brim and inner raised brim of the diaphragm membrane, a central dish-shaped round outlet mount having a central positioning bore with three equivalent sectors, such that each inlet mount contains multiple circumferentially located outlet ports, a T-shaped plastic anti-backflow valve with a central positioning shank, and three adjacent inlet mounts, each of which includes a group of multiple circumferentially located inlet ports and an inverted central piston disk, respectively; and the pump head cover, which covers the pump head body to encompass the piston valvular assembly, three pumping pistons and diaphragm membrane therein, includes a water inlet orifice, a water outlet orifice, and several internal and external fastening bores, and a tiered rim and an annular rib ring are disposed in a bottom inside of the pump head cover, and the outer raised brim of the diaphragm membrane, after assembly of the diaphragm membrane to the piston valvular assembly, is hermetically attached to the tiered rim of the pump head cover.
2. The eccentric roundel structure for a three-compressing-chamber diaphragm pump as claimed in claim 1, wherein each of the eccentric roundel structures is an inverted conical frustum having an integral inwardly cambered cylindrical periphery such that the outer diameter of the conical frustum eccentric roundel is enlarged but still smaller than the inner diameter of the operating hole in the pump head body.
3. The eccentric roundel structure for a three-compressing-chamber diaphragm pump as claimed in claim 2, wherein the inwardly cambered cylindrical periphery is a truncated-inwardly tapered cylindrical periphery.
4. The eccentric roundel structure for a three-compressing-chamber diaphragm pump as claimed in claim 2, wherein: said eccentric roundel mount includes three combinational frustoconical eccentric roundels disposed evenly around a circumference of a bottom base thereof such that each frustoconical eccentric roundel has a roundel mount and an inverted frustoconical roundel yoke, the roundel mount includes a bottom-layer base with a positional crescent and a top-layer protruded cylinder with a central female-threaded bore, the inverted frustoconical roundel yoke includes an upper bore, a middle bore and a lower bore stacked as a three-layered integral hollow frustum such that a bore diameter of the upper bore is bigger than an outer diameter of the protruded cylinder, a bore diameter of the middle bore is equal to the outer diameter of the bottom-layer base in the roundel mount, and a positioning groove between an outer wall of the protruded cylinder and an inside wall of the upper bore when the frustoconical yoke is sleeved over a respective roundel mount, and the inverted frustoconical roundel yoke further having a periphery formed as a truncated inwardly curved meniscus and a downwardly sloped meniscus ring, which extends from the upper bore to the truncated inwardly curved meniscus.
5. The eccentric roundel structure for a three-compressing-chamber diaphragm pump as claimed in claim 2, wherein said eccentric roundel mount includes three combinational frustoconical eccentric roundels disposed evenly around a circumference of a bottom base thereof such that each frustoconical eccentric roundel has a roundel mount and an inverted frustoconical roundel yoke, the roundel mount includes a bottom-layer base with a positional crescent and a top-layer protruded cylinder with a central female-threaded bore, the inverted frustoconical roundel yoke includes an upper bore, a middle bore and a lower bore stacked as a three-layered integral hollow frustum such that a bore diameter of the upper bore is bigger than an outer diameter of the protruded cylinder, a bore diameter of the middle bore is equal to the outer diameter of the bottom-layer base in the roundel mount, and a positioning groove between an outer wall of the protruded cylinder and an inside wall of the upper bore when the frustoconical yoke is sleeved over a respective roundel mount, and the frustoconical roundel yoke further having an inwardly tapered periphery.
6. An eccentric roundel structure for a three-compressing-chamber diaphragm pump, comprising: a motor with an output shaft, a motor upper chassis, a wobble plate with an integral protruding cam-lobed shaft, an eccentric roundel mount, a pump head body, a diaphragm membrane, three pumping pistons, a piston valvular assembly and a pump head cover, wherein: said motor upper chassis includes a bearing through which the output shaft of the motor extends, and an upper annular rib ring with several fastening bores evenly disposed around a circumference of the motor upper chassis; said wobble plate with the integral protruding cam-lobed shaft includes a shaft coupling hole through which the output shaft of the motor extends; said eccentric roundel mount includes a central bearing securely fitted at the bottom base thereof for engaging with the corresponding wobble plate with integral protruding cam-lobed shaft, three truncated-cylinder eccentric roundels evenly disposed on the bottom base thereof in circumferential location such that each truncated-cylinder eccentric roundel has a horizontal top face, a round positioning cavity with a female-threaded bore formed on the top face, as well as a sloped meniscus ring downwardly slanted from the round positioning cavity towards a periphery of the respective truncated-cylinder eccentric roundel; said pump head body, which covers the upper annular rib ring of the motor upper chassis to encompass the wobble plate with the integral protruding cam-lobed shaft and the eccentric roundel mount therein, includes three operating holes disposed therein at evenly-spaced circumferential locations such that each operating hole has an inner diameter slightly bigger than an outer diameter of a respective truncated-cylinder eccentric roundel in the eccentric roundel mount for receiving the respective truncated-cylinder eccentric roundel, a lower annular flange formed thereunder for mating with a corresponding upper annular rib ring of the motor upper chassis, and several fastening bores disposed therein at even circumferential locations; said diaphragm membrane is a semi-rigid elastic membrane on the pump head body, and includes an outer raised brim and an inner raised brim, each extending around a periphery of the diaphragm membrane, as well as three evenly spaced radial raised partition ribs having ends connected with the inner raised brim, three equivalent piston acting zones being formed and partitioned by the radial raised partition ribs, wherein each piston acting zone has an acting zone hole created therein in correspondence with each female-threaded bore in the truncated-cylinder eccentric roundel of the eccentric roundel mount respectively, and a round positioning protrusion for each acting zone hole is formed at a bottom side of the diaphragm membrane; the pumping pistons are respectively disposed in the piston acting zones of the diaphragm membrane, and each pumping piston has a tiered hole; each annular positioning protrusion in the diaphragm membrane is inserted into a respective said annular positioning groove in the truncated-cylinder eccentric roundel of the eccentric roundel mount, which is fastened to the diaphragm membrane by a fastening screw that extends through the tiered hole of each pumping piston and the acting zone hole of each corresponding piston acting zone in the diaphragm membrane, and that is screwed into each female-threaded bore of corresponding three truncated-cylinder eccentric roundels in the eccentric roundel mount; said piston valvular assembly covers the diaphragm membrane and includes a downwardly extending brim inserted between the outer raised brim and inner raised brim of the diaphragm membrane, a central dish-shaped round outlet mount having a central positioning bore with three equivalent sectors, such that each sector contains a group of multiple circumferentially located outlet ports, a T-shaped plastic anti-backflow valve with a central positioning shank, and three adjacent inlet mounts such that each inlet mount includes a group of multiple circumferentially located inlet ports and an inverted central piston disk, respectively; said pump head cover, which covers the pump head body to encompass the piston valvular assembly, three pumping pistons and diaphragm membrane therein, includes a water inlet orifice, a water outlet orifice, and several internal and external fastening bores, and a tiered rim and an annular rib ring are disposed in a bottom inside of the pump head cover, and the outer raised brim of the diaphragm membrane, after assembly of the diaphragm membrane to the piston valvular assembly, is hermetically attached to the tiered rim of the pump head cover.
7. The eccentric roundel structure for a three-compressing-chamber diaphragm pump as claimed in claim 6, wherein each of the truncated-cylinder eccentric roundels is an inverted conical frustum having an integral inwardly cambered cylindrical periphery such that the outer diameter of the conical frustum eccentric roundel is enlarged but still smaller than the inner diameter of the operating hole in the pump head body.
8. The eccentric roundel structure for a three-compressing-chamber diaphragm pump as claimed in claim 7, wherein the inwardly cambered cylindrical periphery is a truncated-inwardly tapered cylindrical periphery.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) FIG. 1 is a perspective assembled view for conventional three-compressing-chamber diaphragm pump.
(2) FIG. 2 is a perspective exploded view for conventional three-compressing-chamber diaphragm pump.
(3) FIG. 3 is a perspective view for an eccentric roundel mount of conventional three-compressing-chamber diaphragm pump.
(4) FIG. 4 is a cross sectional view taken against the section line of 4-4 from previous FIG. 3.
(5) FIG. 5 is a perspective view for a pump head body of conventional three-compressing-chamber diaphragm pump.
(6) FIG. 6 is a cross sectional view taken against the section line of 6-6 from previous FIG. 5.
(7) FIG. 7 is a perspective view for a diaphragm membrane of conventional three-compressing-chamber diaphragm pump.
(8) FIG. 8 is a cross sectional view taken against the section line of 8-8 from previous FIG. 7.
(9) FIG. 9 is a bottom view for a diaphragm membrane of conventional three-compressing-chamber diaphragm pump.
(10) FIG. 10 is a cross sectional view taken against the section line of 10-10 from previous FIG. 1.
(11) FIG. 11 is the first operational step illustrative view for conventional three-compressing-chamber diaphragm pump.
(12) FIG. 12 is the second operational step illustrative view for conventional three-compressing-chamber diaphragm pump.
(13) FIG. 13 is the third operational step illustrative view for conventional three-compressing-chamber diaphragm pump.
(14) FIG. 14 is a partially enlarged view taken from circled-portion-a of previous FIG. 13.
(15) FIG. 15 is a perspective exploded view in the first exemplary embodiment for an eccentric roundel structure of the present invention installed in the conventional three-compressing-chamber diaphragm pump.
(16) FIG. 16 is a perspective view for eccentric roundel mount in the first exemplary embodiment of the present invention.
(17) FIG. 17 is a cross sectional view taken against the section line of 17-17 from previous FIG. 16.
(18) FIG. 18 is a partial cross sectional view in the first exemplary embodiment for an eccentric roundel structure of the present invention installed in the conventional three-compressing-chamber diaphragm pump.
(19) FIG. 19 is an operation illustrative view for the first exemplary embodiment of the present invention.
(20) FIG. 20 is a partially enlarged view taken from circled-portion-a of previous FIG. 19.
(21) FIG. 21 is an illustrative view showing the contrastive comparison of the cylindrical eccentric roundel acting the diaphragm membrane for the conventional three-compressing-chamber diaphragm pump and the present invention in the first exemplary embodiment of the present invention.
(22) FIG. 22 is a perspective view for eccentric roundel mount in the second exemplary embodiment of the present invention.
(23) FIG. 23 is a cross sectional view taken against the section line of 23-23 from previous FIG. 22.
(24) FIG. 24 is a partial cross sectional view in the second exemplary embodiment for an eccentric roundel structure of the present invention installed in the conventional three-compressing-chamber diaphragm pump.
(25) FIG. 25 is an operation illustrative view for the second exemplary embodiment of the present invention.
(26) FIG. 26 is a partially enlarged view taken from circled-portion-a of previous FIG. 25.
(27) FIG. 27 is an illustrative view showing the contrastive comparison of the cylindrical eccentric roundel acting the diaphragm membrane for the conventional three-compressing-chamber diaphragm pump and the present invention in the second exemplary embodiment of the present invention.
(28) FIG. 28 is a perspective view for a modified truncated-cylinder eccentric roundels in the second exemplary embodiment of the present invention.
(29) FIG. 29 is a cross sectional view taken against the section line of 29-29 from previous FIG. 28.
(30) FIG. 30 is a perspective assembled view for a modified truncated-cylinder eccentric roundels in the second exemplary embodiment of the present invention.
(31) FIG. 31 is a perspective exploded view for the third exemplary embodiment of the present invention.
(32) FIG. 32 is a cross sectional view taken against the section line of 32-32 from previous FIG. 31.
(33) FIG. 33 is a perspective assembled view for the third exemplary embodiment of the present invention.
(34) FIG. 34 is a cross sectional view taken against the section line of 34-34 from previous FIG. 33.
(35) FIG. 35 is an illustrative view showing a comparison between the eccentric cylindrical roundel acting on the diaphragm membrane for the conventional compressing diaphragm pump and for the present invention in the third exemplary embodiment of the present invention.
(36) FIG. 36 is an operation illustrative view for the third exemplary embodiment of the present invention.
(37) FIG. 37 is a partially enlarged view taken from circled-portion-a of previous FIG. 36.
(38) FIG. 38 is an illustrative view showing the contrastive comparison of the cylindrical eccentric roundel and the truncated-cylinder eccentric roundels respectively acting the diaphragm membrane for the conventional three-compressing-chamber diaphragm pump and the present invention in the third exemplary embodiment of the present invention.
(39) FIG. 39 is a perspective exploded view for an adapted truncated-cylinder eccentric roundels in the third exemplary embodiment of the present invention.
(40) FIG. 40 is a cross sectional view taken against the section line of 40-40 from previous FIG. 39.
(41) FIG. 41 is a perspective assembled view for an adapted truncated-cylinder eccentric roundel in the third exemplary embodiment of the present invention.
(42) FIG. 42 is a cross sectional view taken against the section line of 42-42 from previous FIG. 41.
(43) FIG. 43 is an operation illustrative view for an adapted truncated-cylinder eccentric roundel in the third exemplary embodiment of the present invention.
(44) FIG. 44 is a perspective view for an altered truncated-cylinder eccentric roundel of conventional three-compressing-chamber diaphragm pump.
(45) FIG. 45 is a cross sectional view taken against the section line of 45-45 from previous FIG. 44.
(46) FIG. 46 is a perspective view for an altered diaphragm membrane of conventional three-compressing-chamber diaphragm pump.
(47) FIG. 47 is a cross sectional view taken against the section line of 47-47 from previous FIG. 46.
(48) FIG. 48 is a bottom view for an altered diaphragm membrane of conventional three-compressing-chamber diaphragm pump.
(49) FIG. 49 is a partial cross sectional view for the third exemplary embodiment of the present invention assembled in the combination of an altered eccentric roundel mount and an altered diaphragm membrane for the conventional three-compressing-chamber diaphragm pump.
(50) FIG. 50 is a perspective view for the fourth exemplary embodiment of the present invention.
(51) FIG. 51 is a cross sectional view taken against the section line of 51-51 from previous FIG. 50.
(52) FIG. 52 is a partial cross sectional view in the fourth exemplary embodiment for an eccentric roundel structure of the present invention installed in the combination of an altered eccentric roundel mount and an altered diaphragm membrane for the conventional three-compressing-chamber diaphragm pump.
(53) FIG. 53 is an operation illustrative view for the fourth exemplary embodiment of the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(54) Please refer to FIGS. 15 through 18, which are illustrative figures of eccentric roundel structure for three-compressing-chamber diaphragm pump in the first exemplary embodiment of the present invention such that each of the three eccentric roundel structures is a truncated-cylinder eccentric roundel 52 in an eccentric roundel mount 50. Wherein each truncated-cylinder eccentric roundel 52 characteristically has a truncated cylinder peripheral 56, a female-threaded bore 54 and an annular positioning dent 55 formed in horizontal flush with a horizontal top face 53 respectively, as well as a sloped top ring 58, which is downwardly slanted from the annular positioning dent 55 towards the truncated cylinder peripheral 56 to replace the conventional rounded shoulder 57 in each conventional truncated-cylinder eccentric roundel 52 of the eccentric roundel mount 50.
(55) Please refer to FIGS. 19 through 21, which are illustrative figures for the operation of the eccentric roundel structure for three-compressing-chamber diaphragm pump in the first exemplary embodiment of the present invention. When the motor 10 is powered on, the wobble plate 40 is driven to rotate by the motor output shaft 11 so that three truncated-cylinder eccentric roundel 52 on the eccentric roundel mount 50 orderly move in up-and-down reciprocal stroke constantly, then three piston acting zones 74 in the diaphragm membrane 70 are orderly driven by the up-and-down reciprocal stroke of three truncated-cylinder eccentric roundel 52 to move in up-and-down displacement. When the truncated-cylinder eccentric roundel 52 moves in up stroke with piston acting zone 74 in up displacement, an acting force F will obliquely pull the partial portion between corresponding annular positioning protrusion 76 and outer raised brim 71 of the diaphragm membrane 70.
(56) Please refer to FIGS. 14 and 20. By comparing to the operations between the conventional truncated-cylinder eccentric roundel 52 and that of the present invention, at least two differences are obtained as below. In the case of conventional truncated-cylinder eccentric roundel 52, among all distributed components of the rebounding force Fs, the component force happened at the contacting bottom position P of the diaphragm membrane 70 with the rounded shoulder 57 of the horizontal top face 53 in the truncated-cylinder eccentric roundel 52 is maximum so that the squeezing phenomenon happened here is also maximum (as shown in FIG. 14). With such nonlinear distribution of the squeezing phenomena, the obliquely pulling action becomes severe. Whereas, in the case of truncated-cylinder eccentric roundel 52 of the present invention, all distributed components of the rebounding force Fs seem rather linear because the sloped top ring 58 therein flatly attaches the bottom area of the piston acting zone 74 for the diaphragm membrane 70 so that the obliquely pulling action almost eliminated due to no squeezing phenomenon (as shown in FIG. 20 and enlarged view a of association). Moreover, under the same acting force F, the rebounding force Fs is inversely proportional to the contact area so that all distributed components of the rebounding force Fs for the truncated-cylinder eccentric roundel 52 of the present invention (as shown in FIG. 20) are substantially less than all distributed components of the rebounding force Fs for the conventional truncated-cylinder eccentric roundel 52 (as shown in FIG. 14). From above comparison, two advantages are inherited by means of the sloped top ring 58 created from the annular positioning dent 55 to the truncated cylinder peripheral 56 in the eccentric roundel mount 50. First, the susceptible breakage of the diaphragm membrane 70 caused by the squeezing phenomena of high frequency, which is incurred by the rounded shoulder 57 of the horizontal top face 53 in the truncated-cylinder eccentric roundel 52, is completely eliminated (as associated hypothetic portion shown in FIG. 21). Second, the rebounding force Fs of the diaphragm membrane 70 caused by the acting force F, which is incurred by the orderly up-and-down displacement of three piston acting zones 74 in the diaphragm membrane 70 driven by the up-and-down reciprocal stroke of three truncated-cylinder eccentric roundel 52, is tremendously reduced. Therefore, from above inherited advantages, some benefits are obtained as below. The durability of the diaphragm membrane 70 for sustaining the pumping action of high frequency from the truncated-cylinder eccentric roundel 52 is mainly enhanced, the power consumption of the three-compressing-chamber diaphragm pump is tremendously diminished due to less current being wasted in the squeezing phenomena of high frequency, the working temperature of the three-compressing-chamber diaphragm pump is tremendously subdued due to less power consumption being used, and the annoying noise of the bearing incurred by the aged lubricant in the three-compressing-chamber diaphragm pump, which is expeditiously accelerated by the high working temperature, is mostly eliminated. Moreover, through practical pilot test for the sample of the present invention, the testing results are shown as below. The service lifespan of the diaphragm membrane 70 is exceedingly extended over double, the diminished electric current is over 1 ampere, the subdued working temperature is over 15 degree of Celsius, and the smoothness of the bearing is better improved.
(57) Please refer to FIGS. 22 through 24, which are illustrative figures of eccentric roundel structure for three-compressing-chamber diaphragm pump in the second exemplary embodiment of the present invention such that each of the three eccentric roundel structures is an inverted conical frustum eccentric roundel 502 in an eccentric roundel mount 500. Wherein, the conical frustum eccentric roundel 502 basically comprises an integral inwardly cambered cylindrical peripheral 506 and a downwardly sloped meniscus ring 508 such that the outer diameter of the conical frustum eccentric roundel 502 is enlarged but still smaller than the inner diameter of the operating hole 61 in the pump head body 60, as well as the downwardly sloped meniscus ring 508 is created from an annular positioning dent 505 to the inwardly cambered cylindrical peripheral 506.
(58) Please refer to FIGS. 25 through 27, which are illustrative figures for the operation of the eccentric roundel structure for three-compressing-chamber diaphragm pump in the second exemplary embodiment of the present invention. When the motor 10 is powered on, the wobble plate 40 is driven to rotate by the motor output shaft 11 so that three conical frustum eccentric roundel 502 on the eccentric roundel mount 500 orderly move in up-and-down reciprocal stroke constantly, meanwhile three piston acting zones 74 in the diaphragm membrane 70 are orderly driven by the up-and-down reciprocal stroke of three conical frustum eccentric roundel 502 to move in up-and-down displacement. When the conical frustum eccentric roundel 502 in the present invention moves in up stroke with piston acting zone 74 in up displacement, an acting force F will obliquely pull the partial portion between corresponding annular positioning protrusion 76 and outer raised brim 71 of the diaphragm membrane 70 so that by means of the downwardly sloped meniscus ring 508 in the eccentric roundel mount 500, not only the susceptible breakage of the diaphragm membrane 70 caused by the squeezing phenomena of high frequency is completely eliminated but also the rebounding force Fs of the diaphragm membrane 70 caused by the acting force F is tremendously reduced. Meanwhile, by means of the inwardly cambered cylindrical peripheral 506, the colliding possibility the conical frustum eccentric roundel 502 with the operating hole 61 in the pump head body 60 is eliminated even the outer diameter of the conical frustum eccentric roundel 502 is enlarged (as shown in FIGS. 25 and 26). Moreover, under the same acting force F, the rebounding force Fs is inversely proportional to the contact area. By means of the enlarged outer diameter of the inverted conical frustum eccentric roundel 502, the contact area of the downwardly sloped meniscus ring 508 with the bottom side of the diaphragm membrane 70 is increased so that all distributed components of the rebounding force Fs for the inverted conical frustum eccentric roundels 502 of the present invention are further reduced (as distributed variety of Fs shown in FIG. 26). Therefore, by means of the inverted conical frustum eccentric roundel 502 in the present invention, some benefits are obtained as below. The durability of the diaphragm membrane 70 for sustaining the pumping action of high frequency from the inverted conical frustum eccentric roundel 502 is enhanced, the power consumption of the three-compressing-chamber diaphragm pump is tremendously diminished due to less current being wasted in the squeezing phenomena of high frequency (as associated hypothetic portion shown in FIG. 27), the working temperature of the three-compressing-chamber diaphragm pump is tremendously subdued due to less power consumption being used, the annoying noise of the bearing incurred by the aged lubricant in the compressing diaphragm pump, which is expeditiously accelerated by the high working temperature, is mostly eliminated, and the service lifespan of the three-compressing-chamber diaphragm pump is further prolonged because all distributed components of the rebounding force Fs for the inverted conical frustum eccentric roundels 502 of the present invention are further reduced by means of the enlarged outer diameter of the inverted conical frustum eccentric roundel 502, the contact area of the downwardly sloped meniscus ring 508 with the bottom side of the diaphragm membrane 70 is increased (as indicated by referential A shown in FIG. 27).
(59) Please refer to FIGS. 28 through 30, which are illustrative views for a modified eccentric roundel mount in the second exemplary embodiment of the present invention such that each of the three eccentric roundel structures is a conical frustum eccentric roundel 502 in an eccentric roundel mount 500. Wherein, each conical frustum eccentric roundel 502 of the eccentric roundel mount 500 is modified into an inwardly cambered cylindrical peripheral 509 (as shown in FIG. 29) with keeping enlarged diameter as original conical frustum eccentric roundel 502 so that the colliding possibility the conical frustum eccentric roundel 502a with the operating hole 61 in the pump head body 60 is eliminated even the outer diameter of the conical frustum eccentric roundel 502a is enlarged (as shown in FIG. 30).
(60) Please refer to FIGS. 31 through 34, which are illustrative figures of eccentric roundel structure for three-compressing-chamber diaphragm pump in the third exemplary embodiment of the present invention such that each of the three eccentric roundel structures is a combinational conical frustum eccentric roundel 502a in an eccentric roundel mount 500a. The combinational conical frustum eccentric roundels 502a is a combination of a roundel mount 511 and an inverted conical frustum roundel yoke 521. The combinational conical frustum eccentric roundels 502a characteristically comprises a roundel mount 511 and an inverted conical frustum roundel yoke 521 in detachable separation such that the outer diameter of the conical frustum roundel yoke 521 is enlarged but still smaller than the inner diameter of the operating hole 61 in the pump head body 60, wherein said roundel mount 511, which is a two-layered frustum, includes a bottom-layer base with a positional crescent 512 facing inwardly and a top-layer protruded cylinder 513 with a central female-threaded bore 514, and said inverted conical frustum roundel yoke 521, which is to sleeve over the corresponding roundel mount 511, includes an upper bore 523, a middle bore 524 and a lower bore 525 stacked as a three-layered integral hollow frustum (as shown in FIG. 32), as well as a truncated inwardly meniscus cylindrical peripheral 522 and a truncated downwardly sloped meniscus ring 526, which is created from the upper bore 523 to the truncated inwardly meniscus cylindrical peripheral 522 such that the bore diameter of the upper bore 523 is bigger than the outer diameter of the protruded cylinder 513, the bore diameter of the middle bore 524 is equivalent to the outer diameter of the protruded cylinder 513 while the bore diameter of the lower bore 525 is equivalent to the outer diameter of the bottom-layer base in the roundel mount 511, and a positioning dented ring 515 created between the outer wall of the protruded cylinder 513 and the inside wall of the upper bore 523 upon having the conical frustum roundel yoke 521 sleeved over the roundel mounts 511 (as shown in FIGS. 33 and 34).
(61) Please refer to FIGS. 35 and 38, which are illustrative figures for the assembly of the eccentric roundel structure for three-compressing-chamber diaphragm pump in the third exemplary embodiment of the present invention. Firstly sleeve the conical frustum roundel yoke 521 over the roundel mounts 511, next insert all three annular positioning protrusions 76 of the diaphragm membrane 70 into three corresponding positioning dented rings 515 in three combinational conical frustum eccentric roundel 502a of the eccentric roundel mount 500a, and then by running each fastening screw 1 through the each corresponding tiered hole 81 of pumping piston 80 and each corresponding acting zone hole 75 in each piston acting zone 74 of the diaphragm membrane 70, then securely screw the fastening screw 1 to firmly assembly the diaphragm membrane 70 and three pumping pistons 80 on three corresponding female-threaded bores 514 in three roundel mounts 511 of the eccentric roundel mount 500a (as enlarged view shown in FIG. 35 of association).
(62) Please refer to FIGS. 36 through 38, which are illustrative figures for the operation of the roundel structure for three-compressing-chamber diaphragm pump in the third exemplary embodiment of the present invention. When the motor 10 is powered on, the wobble plate 40 is driven to rotate by the motor output shaft 11 so that three combinational eccentric roundels 502a on the eccentric roundel mount 50 orderly move in up-and-down reciprocal stroke constantly, meanwhile, three piston acting zones 74 in the diaphragm membrane 70 are orderly driven by the up-and-down reciprocal stroke of three combinational eccentric roundels 502a to move in up-and-down displacement; When the combinational eccentric roundel 502a in the present invention moves in up stroke with piston acting zone 74 in up displacement, an acting force F will obliquely pull the partial portion between corresponding annular positioning protrusion 76 and outer raised brim 71 of the diaphragm membrane 70, then by means of the sloped top ring 526 in the inverted conical frustum roundel yoke 521 of the eccentric roundel mount 500a, not only the susceptible breakage of the diaphragm membrane 70 caused by the squeezing phenomena of high frequency is completely eliminated (as shown in FIGS. 36 and 37) but also the rebounding force Fs of the diaphragm membrane 70 caused by the acting force F is tremendously reduced (as enlarged view shown in FIG. 35 of association). Moreover, under the same acting force F, the rebounding force Fs is inversely proportional to the contact area (as distributed variety of Fs shown in FIG. 37). By means of the enlarged outer diameter of the inverted conical frustum roundel yoke 521, the contact area of the downwardly sloped meniscus ring 526 with the bottom side of the diaphragm membrane 70 is increased (as associated hypothetic portion shown in FIG. 38) so that all distributed components of the rebounding force Fs for the inverted conical frustum roundel yoke 521 of the present invention are further reduced.
(63) Besides, the fabrication of the eccentric roundel structure for three-compressing-chamber diaphragm pump for the third exemplary embodiment in the present invention is stepwise shown as below. Firstly the roundel mount 511 and eccentric roundel mount 500a are fabricated together as an integral body, next the conical frustum roundel yoke 521 is independently fabricated as a separated entity; and then the conical frustum roundel yoke 521 and the integral body of roundel mount 511 with eccentric roundel mount 500a are assembled to become a united entity of combinational conical frustum eccentric roundels 502a. Thereby, the contrivance of the combinational conical frustum eccentric roundels 502a not only meets the requirement of mass production but also reduces the overall manufacturing cost. Accordingly, by means of the combinational conical frustum eccentric roundels 502a with conical frustum roundel yoke 521 in the present invention, some benefits are obtained as below. The durability of the diaphragm membrane 70 for sustaining the pumping action of high frequency from the inverted conical frustum roundel yoke 521 is mainly enhanced, the power consumption of the three-compressing-chamber diaphragm pump is tremendously diminished due to less current being wasted in the squeezing phenomena of high frequency, the working temperature of the three-compressing-chamber diaphragm pump is tremendously subdued due to less power consumption being used, the annoying noise of the bearing incurred by the aged lubricant in the compressing diaphragm pump, which is expeditiously accelerated by the high working temperature, is mostly eliminated, the service lifespan of the three-compressing-chamber diaphragm pump is further prolonged because all distributed components of the rebounding force Fs for the inverted conical frustum roundel yoke 521 of the present invention are further reduced, and the manufacturing cost of the three-compressing-chamber diaphragm pump is reduced because the present invention is suitable for mass production.
(64) Please refer to FIGS. 39 through 43, which are illustrative figures of eccentric roundel structure for three-compressing-chamber diaphragm pump in the third exemplary embodiment of the present invention such that each of the three eccentric roundel structures is a conical frustum eccentric roundel 502a in an eccentric roundel mount 500a. Wherein, each conical frustum eccentric roundel 502a of the eccentric roundel mount 500a is adapted into a conical frustum eccentric roundel 502a with an inverted conical frustum roundel yoke 521 (as shown in FIG. 40) with keeping enlarged diameter as original conical frustum eccentric roundel 502 so that the colliding possibility the conical frustum eccentric roundel 502a with the operating hole 61 in the pump head body 60 is eliminated even the outer diameter of the conical frustum eccentric roundel 502a is enlarged (as shown in FIG. 43).
(65) Please refer to FIGS. 44 through 49, which are illustrative figures for three eccentric roundel structures of an altered conventional three-compressing-chamber diaphragm pump with an altered truncated-cylinder eccentric roundels 52a and an altered diaphragm membrane 70a such that each of the three eccentric roundel structures is a altered truncated-cylinder eccentric roundel 52a in an eccentric roundel mount 50a for mating with each of three corresponding (piston acting zone 74a) in the altered diaphragm membrane 70a. Wherein, the altered truncated-cylinder eccentric roundels 52a and the altered diaphragm membrane 70a of the eccentric roundel mount 50a in the conventional three-compressing-chamber diaphragm pump are altered into an altered truncated-cylinder eccentric roundels 52a with a horizontal top face 53 and an altered diaphragm membrane 70a with a piston acting zone 74a for the altered eccentric roundel mount 50a here such that each horizontal top face 53 of the altered truncated-cylinder eccentric roundels 52a has a positioning cavity 551 with a female-threaded bore 541 (as shown in FIGS. 44 and 45) while each conventional piston acting zone 74 of the diaphragm membrane 70 is altered into each piston acting zone 74a of the altered diaphragm membrane 70a having a piston acting zone 74a with a round positioning protrusion 77 respectively (as shown in FIGS. 47 and 48) so that the altered truncated-cylinder eccentric roundels 52a and altered diaphragm membrane 70a can be firmly each other by means of securely mating between the positioning cavity 551 of the altered truncated-cylinder eccentric roundels 52a and the round positioning protrusion 77 of the altered diaphragm membrane 70a (as shown in FIG. 49).
(66) Please refer to FIGS. 50 through 53, which are illustrative figures of eccentric roundel structure for three-compressing-chamber diaphragm pump in the fourth exemplary embodiment of the present invention such that each of the three eccentric roundel structures is a truncated-cylinder eccentric roundel 52a in an eccentric roundel mount 50a. Wherein, the sloped top ring 58 in the first exemplary embodiment of the present invention, which is downwardly slanted from the annular positioning dent 55 towards the truncated cylinder peripheral 56 (as shown in FIGS. 16 and 17), is changed into a downwardly sloped meniscus surface 59, which is defined from each positioning cavity 551 of each truncated-cylinder eccentric roundel 52a to each corresponding truncated cylinder peripheral 56 here (as shown in FIGS. 50 and 51).
(67) In conclusion the disclosure heretofore, by means of simple contrivance in the variety of the truncated-cylinder eccentric roundels and sloped top ring of the present invention, the service lifespan of the diaphragm membrane in the compressing diaphragm pump can be lengthened so that the service lifespan of the compressing diaphragm pump can be doubly extended. Accordingly, the present invention meets the essential criterion of the patent. Therefore, we submit the application for patent in accordance with related patent laws.
