Fuel tank system
10259314 ยท 2019-04-16
Assignee
Inventors
Cpc classification
B60K2015/03566
PERFORMING OPERATIONS; TRANSPORTING
B60K15/03519
PERFORMING OPERATIONS; TRANSPORTING
B60K2015/03514
PERFORMING OPERATIONS; TRANSPORTING
B01D19/0063
PERFORMING OPERATIONS; TRANSPORTING
B60K15/03504
PERFORMING OPERATIONS; TRANSPORTING
B60W2552/15
PERFORMING OPERATIONS; TRANSPORTING
B60K2015/0321
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A fuel tank system 12 includes: a communicating pipe 30 that has plural open portions 54A and 54B positioned higher than a full level inside a fuel tank 14 and communicates the inside of the fuel tank 14 with a canister 32; and a valve member 42 that is disposed outside the fuel tank 14 and, on the basis of a state of inclination of fuel detected by a fuel inclination sensor 60, closes the communicating pipe corresponding to an open portion predicted to be positioned in the fuel and opens the communicating pipe corresponding to an open portion predicted to be positioned in a gas layer section.
Claims
1. A fuel tank system comprising: a fuel tank configured to hold fuel; a canister configured to adsorb fuel vapor; a communicating pipe including a common pipe shared in common on a canister side and a plurality of branch pipes branching from a branch portion outside the fuel tank to a fuel tank side, the communicating pipe having a plurality of open portions disposed in the plurality of branch pipes and positioned higher than a full level inside the fuel tank, and the communicating pipe communicating between the inside of the fuel tank and the canister; a fuel inclination sensor that detects a state of inclination of a fuel surface with respect to the fuel tank; and a valve member that is disposed in the branch portion, the valve member including a rotating valve that communicates the common pipe with at least one branch pipe of the plurality of branch pipes based on an angle of rotation of the rotating valve, and, based on the detected state of inclination, the valve member closes the communicating pipe corresponding to an open portion among the plurality of open portions, which is predicted to be positioned in the fuel, and the valve member opens the communicating pipe corresponding to an open portion predicted to be positioned in a gas layer section of the fuel tank, by rotating the rotating valve.
2. The fuel tank system according to claim 1, further comprising: a vapor pipe including, in a center in a longitudinal direction of the fuel tank as seen in a plan view of the fuel tank, a vapor outlet positioned higher than the full level inside the fuel tank, the vapor pipe communicating the inside of the fuel tank with the canister; and a full-tank regulating valve disposed in the vapor outlet, the full-tank regulating valve closing the vapor outlet by using a float floating on the fuel inside the fuel tank.
3. The fuel tank system according to claim 2, wherein the plurality of open portions are positioned on edge portion sides of the fuel tank relative to the vapor outlet as seen in the plan view of the fuel tank.
4. The fuel tank system according to claim 3, wherein the common pipe also functions as the vapor pipe on the canister side.
5. The fuel tank system according to claim 4, wherein the valve member includes: a control device configured to rotate the rotating valve at predetermined angles based on the state of inclination of the fuel surface detected by the fuel inclination sensor such that communicating holes communicate the common pipe with the at least one branch pipe of the plurality of branch pipes.
6. The fuel tank system according to claim 5, wherein the rotating valve communicates the common pipe with the vapor pipe on a fuel tank side in accordance with the angle of rotation of the rotating valve.
7. The fuel tank system according to claim 6, wherein the rotating valve includes: a rotor housing; and a rotor disposed inside the rotor housing, the rotor communicating the common pipe to any branch pipe of the plurality of branch pipes on the fuel tank side based on the angle of rotation of the rotating valve.
8. The fuel tank system according to claim 7, further comprising: a plurality of connecting holes connected to the plurality of branch pipes, and a common connecting hole, to which the common pipe is connected, are formed in the rotor housing; a plurality of individual communicating holes that communicate with any one of the plurality of connecting holes based on the angle of rotation of the rotor; and a common communicating hole with which the individual communicating holes merge, the common communicating hole communicating with the common connecting hole regardless of the angle of rotation of the rotor, the plurality of individual communicating holes and the common communicating hole being formed in the rotor.
9. The fuel tank system according to claim 1, wherein the fuel inclination sensor includes: a vehicle angle-of-inclination sensor configured to detect an angle of inclination of a vehicle in which the fuel tank is installed; and an acceleration sensor configured to detect an acceleration of the vehicle.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(11)
(12) In the following description, arrow FR indicates the forward direction of a vehicle in which the fuel tank system 12 is installed, arrow RH indicates the vehicle rightward direction, and arrow UP indicates the upward direction.
(13) The fuel tank 14, as shown in
(14) A filler pipe 16 is connected to the upper portion of the fuel tank 14. An insertion opening 22, into which a fuel nozzle 34 is inserted, is disposed in the upper portion of the filler pipe 16. The insertion opening 22 is closed by a cap 18, and the cap 18 is removed when refueling the fuel tank 14.
(15) A lid 26 is disposed in a panel 20 of the vehicle body. When refueling the fuel tank 14, the lid 26 is opened as indicated by the long dashed double-short dashed line in
(16) The lower portion of the filler pipe 16 is positioned on the lower side, in the vertical direction, of a later-described full level FL inside the fuel tank 14.
(17) Part of a vapor pipe 36C (the section positioned on the fuel tank 14 side of a later-described rotating electromagnetic valve 42) having a vapor outlet 54C formed in its lower end is placed inside the fuel tank 14. Additionally, a full-tank regulating valve 28 having a float 28F with a lower specific gravity than the fuel (which floats on the fuel) is attached to the vapor outlet 54C. Furthermore, a canister 32 is disposed outside the fuel tank 14.
(18) As shown in
(19) In contrast to this, when the float 28F floats on the fuel (rises) as shown in
(20) As mentioned above, the section of the vapor pipe 36C positioned inside the fuel tank 14 extends upward from the full-tank regulating valve 28 and is connected to the later-described rotating electromagnetic valve 42. The rotating electromagnetic valve 42 and the canister 32 are connected to each other by a common pipe 38. As described later, when the rotating electromagnetic valve 42 is switched to predetermined states, the full-tank regulating valve 28 is able to be communicated to the canister 32 by the vapor pipe 36C, the rotating electromagnetic valve 42, and the common pipe 38.
(21) One end of an open-to-atmosphere pipe 40 and one end of a purge pipe 41 are connected to the canister 32. The other end of the open-to-atmosphere pipe 40 is open to the atmosphere. The other end of the purge pipe 41 is connected to an engine not shown in the drawings and can allow negative pressure in the engine to act on the canister 32. Because of this negative pressure, atmospheric air is introduced from the open-to-atmosphere pipe 40 and the fuel vapor adsorbed by the adsorbent in the canister 32 is desorbed (purged).
(22) As shown in
(23) The rotating electromagnetic valve 42 is disposed outside the fuel tank 14, in a position near an upper surface 14U of the fuel tank 14 and above the full-tank regulating valve 28.
(24) As shown in detail in
(25) As shown in
(26) Connecting holes 52A, 52B, and 52C are formed in a lower surface 44L (the surface near the fuel tank 14) of the rotor housing 44. One end of the branch pipe 36A and one end of the branch pipe 36B are connected to the connecting holes 52A and 52B, respectively, in the rotor housing 44. Moreover, the upper end of the section of the vapor pipe 36C on the fuel tank 14 side is connected to the connecting hole 52C.
(27) In the present embodiment, the communicating pipe 30 has the common pipe 38 on the canister 32 side and the plural (two) branch pipes 36A and 36B on the fuel tank 14 side. Additionally, the one rotating electromagnetic valve 42 is disposed in a branch portion 30B at which the common pipe 38 branches into the plural branch pipes 36A and 36B.
(28) Moreover, the section of the vapor pipe 36C on the fuel tank 14 side branches from the branch portion 30B. The common pipe 38 doubles as the section of the vapor pipe 36C on the canister 32 side. That is, part of the vapor pipe 36C is shared in common with part of the communicating pipe 30.
(29) As shown in
(30) As shown in
(31) Individual communicating holes 56A, 56B, and 56C corresponding to the connecting holes 52A, 52B, and 52C, respectively, are formed in the rotor 46. The individual communicating holes 56A, 56B, and 56C merge in the upper portion of the rotor 46 to form a common communicating hole 58. The common communicating hole 58 is communicated with the common connecting hole 52D in the upper surface 44U of the rotor housing 44 regardless of the angle of rotation of the rotor 46.
(32) In contrast to this, the positions of the individual communicating holes 56A, 56B, and 56C are decided in such a way that the individual communicating holes 56A, 56B, and 56C become communicated with any of the connecting holes 52A, 52B, and 52C in the lower surface 44L of the rotor housing 44 in accordance with the angle of rotation of the rotor 46.
(33) Specifically, for example, as shown in
(34) It should be noted that in
(35) In contrast to this, as shown in
(36) As shown in
(37) As shown in
(38) It should be noted that sensors installed beforehand in the vehicle can also be doubly used as the vehicle angle-of-inclination sensor 62 and the acceleration sensor 64. The vehicle angle-of-inclination sensor 62 and the acceleration sensor 64 may also be installed as new sensors in the fuel tank system 12.
(39) The vehicle also has a lid switch 66 and a lid sensor 68. Information obtained as a result of the lid switch 66 being operated is sent to the control device 50. When the control device 50 receives this information, the control device 50 unlocks the lid 26. Information about the open/closed state of the lid 26 is sent from the lid sensor 68 to the control device 50. The control device 50 is able to determine that the lid 26 is open to refuel the fuel tank 14.
(40) Next, the action of the present embodiment will be described.
(41) In the present embodiment, the control device 50 controls the open/closed state of the rotating electromagnetic valve 42 (the angle of rotation of the rotor 46) on the basis of the control flow shown in
(42) First, in step S102 the control device 50 judges whether or not the lid 26 has been opened. This judgment may be made on the basis of the information obtained as a result of the lid switch 66 being operated or on the basis of the information about the open/closed state of the lid 26 detected by the lid sensor 68.
(43) In a case where the control device 50 has judged in step S102 that the lid 26 has not been opened, the control device 50 moves to step S108. Processes in step S108 and thereafter will be described later.
(44) In a case where the control device 50 has judged in step S102 that the lid 26 has been opened, the control device 50 moves to step S104. In step S104 the control device 50 drives the rotor 46 to rotate so that the angle of rotation of the rotor 46 of the rotating electromagnetic valve 42 becomes the predetermined angle of rotation 1. Because of this, as shown in
(45) In this state the cap 18 is removed by a filling station attendant, for example, and the fuel tank 14 is refueled as indicated by arrow F0 in
(46) Then, as shown in
(47) It should be noted that in this state, as mentioned above, the paths of movement of the gas from the open portions 54A and 54B to the canister 32 are closed by the rotating electromagnetic valve 42. Because the gas in the fuel tank 14 does not move via the branch pipes 36A and 36B to the canister 32, over-refueling of the fuel tank 14 (refueling past the full level FL) can be prevented.
(48) When refueling ends, the cap 18 is reattached by the filling station attendant, for example, and the lid 26 is closed. In step S106 the control device 50 judges whether or not the lid 26 has been closed. In a case where the control device 50 has judged that the lid 26 has not been closed, the control device 50 returns to step S104. In a case where the control device 50 has judged that the lid 26 has been closed, the control device 50 moves to step S108.
(49) In step S108 the control device 50 detects the angle of inclination of the vehicle on the basis of the information from the vehicle angle-of-inclination sensor 62. In step S110 the control device 50 further detects the acceleration of the vehicle on the basis of the information from the acceleration sensor 64. Additionally, in step S112 the control device 50 calculates the angle of inclination of the fuel surface inside the fuel tank 14.
(50) It should be noted that in the present embodiment the angle of inclination of the fuel surface is the angle of the fuel surface measured using as a reference the fuel surface in a state in which the fuel tank 14 is level and with the counter-clockwise direction in
(51) That is, depending on the angle of inclination and the acceleration of the vehicle, there are cases where, for example, as shown in
(52) There are also cases where, as shown in
(53) In step S114 the control device 50 judges whether or not the angle of inclination of the fuel surface is greater than a threshold angle A set beforehand. In a case where the control device 50 has judged that the angle of inclination is greater than the threshold angle A (the state of the angle of inclination 1 shown in
(54) In step S116 the control device 50 causes the rotor 46 of the rotating electromagnetic valve 42 to rotate so that its angle of rotation becomes the angle of rotation 2. Because of this, as shown in
(55) In a case where the control device 50 has judged in step S114 that the angle of inclination of the fuel surface is equal to or less than the threshold angle A, the control device 50 moves to step S118.
(56) In step S118, the control device 50 judges whether or not the angle of inclination of the fuel is smaller than a threshold angle B set beforehand. In a case where the control device 50 has judged that the angle of inclination is smaller than the threshold angle B (the state of the angle of inclination 2 shown in
(57) In step S120, the control device 50 causes the rotor 46 of the rotating electromagnetic valve 42 to rotate so that its angle of rotation becomes the angle of rotation 3. Because of this, as shown in
(58) In a case where the control device 50 has judged in step S118 that the angle of inclination of the fuel surface is equal to or less than the threshold angle B, the control device 50 ends the flow.
(59) As will be understood from the above description, in the fuel tank system 12 of the present embodiment, there are plural open portions (branch pipes) inside the fuel tank 14. Additionally, the fuel inclination sensor 60 detects the angle of inclination of the fuel surface, and the open portions positioned in the gas layer inside the fuel tank 14 are communicated with the canister 32 to make it possible for the gas to move to the canister 32. Consequently, in a case where, for example, the internal pressure of the fuel tank 14 has become high, even if the fuel surface is inclined, some of the gas moves to the canister 32 so that an excessive increase in the internal pressure of the fuel tank 14 can be prevented.
(60) At the same time, when the fuel surface is inclined, the path leading from the open portion positioned in the liquid fuel inside the fuel tank 14 to the canister 32 is closed, so the liquid fuel can be prevented from flowing to the canister 32.
(61) Additionally, in the fuel tank system 12 of the present embodiment, the rotating electromagnetic valve 42 disposed outside the fuel tank 14 is used to prevent movement of the fuel from the open portions 54A and 54B to the canister 32. For this reason, it is not necessary to dispose valves having floats (float valves) in the open portions 54A and 54B for the same purpose.
(62) Here, a structure where float valves are disposed in all the open portions of the branch pipes will be supposed as a comparative example. In the structure of the comparative example, when the fuel is inclined, the float valve in the fuel closes, so movement of the liquid fuel to the canister can be prevented.
(63) However, in the structure of the comparative example, if all the floats become immersed in the fuel and the open portions end up becoming closed, the gas inside the fuel tank cannot be moved to the canister when the internal pressure of the fuel tank rises.
(64) In order to prevent this kind of situation in the structure of the comparative example, it is necessary to set the fuel surface low so that at least one float is positioned in the gas layer. However, the float housing of the float valve has a certain extent of height in order to ensure an amount of movement of the float in the upward and downward direction. Consequently, in the structure of the comparative example, the fuel surface ends up being set lower than the float housing having the certain extent of height, and it is difficult to set the fuel surface high. In short, in the structure of the comparative example, the fuel surface becomes set low, and the effective capacity of the fuel tank 14 (the amount of fuel that the fuel tank 14 can actually hold) becomes reduced.
(65) Moreover, in a structure where float valves are disposed in all the open portions of the branch pipes like in the comparative example, when the float of the float valve positioned in the liquid fuel when the fuel surface is inclined moves up and down due to vibration of the vehicle, for example, there is the concern that the float valve will end up becoming opened.
(66) In contrast to this, in the fuel tank system 12 of the present embodiment, it is not necessary to dispose valves having floats in the open portions 54A and 54B, and the open portions 54A and 54B can be set, for example, in positions near the upper surface 14U of the fuel tank 14. Furthermore, it is also not necessary to set low the liquid level when the fuel is inclined so that a float valve does not become opened when the float in the float valve moves up and down. In this way, in the present embodiment, the height of the fuel surface when the fuel surface is inclined can be raised to a position near the open portions 54A and 54B, so a large effective capacity can be ensured for the fuel tank 14.
(67) In the present embodiment, the full-tank regulating valve 28 is a valve having the float 28F. That is, when the fuel level reaches the full level FL, movement of the gas from the fuel tank 14 to the canister 32 can be prevented by the simple action of the float 28F floating on the fuel. For example, in a configuration where a liquid surface detection sensor detects the fuel surface and an electromagnetic valve or the like closes a vapor pipe when the liquid surface detection sensor has detected that the fuel level has reached a predetermined liquid level (full level), it is necessary to dispose an electromagnetic valve and to control the opening and closing of the electromagnetic valve. In contrast to this, in the present embodiment, a structure that can prevent movement of the gas from the fuel tank 14 to the canister 32 when the fuel tank 14 is full can be realized without having to detect, with a liquid level detection sensor or the like, that the level of the fuel inside the fuel tank 14 has reached the full level and having to control an electromagnetic valve.
(68) The full-tank regulating valve 28 is disposed in a position in the center in the longitudinal direction of the fuel tank 14 when the fuel tank 14 is seen in a plan view. Consequently, even when the fuel tank 14 is inclined when refueling the fuel tank 14, the effects of this inclination can be reduced to reduce variations in the amount of fuel inside the fuel tank 14 when the fuel tank 14 is full.
(69) Furthermore, if the full-tank regulating valve 28 is placed near an edge portion 14E of the fuel tank 14, it is necessary to set the liquid surface low to ensure that the full-tank regulating valve 28 is not in the fuel (liquid) even in a case where the fuel surface is inclined in such a way that there is a gas layer on the side of the full-tank regulating valve 28. By placing the full-tank regulating valve 28 in the center of the fuel tank 14 and ensuring that there is an open portion 54A (or 54B) near the edge portions 14E like in the present embodiment, movement of the gas from the gas layer to the canister 32 when the fuel surface is inclined can be ensured by means of the open portion. Additionally, there is no problem even when the full-tank regulating valve 28 placed in the center is in the fuel when the fuel is inclined (even when the full-tank regulating valve 28 is closed), and the position of the liquid surface is not affected by the full-tank regulating valve 28.
(70) Additionally, valves having floats are not disposed in the open portions 54A and 54B of the branch pipes 36A and 36B. In this way, as long as there is a communicating pipe equipped with an open portion in which there is not a float valve, the liquid surface position when the fuel is inclined corresponding to the open portion in which there is not a float valve can be set high, and the effective capacity of the fuel tank 14 can also be increased.
(71) Particularly in the present embodiment, the full-tank regulating valve 28 is disposed in a position near the center in the longitudinal direction, and the open portions 54A and 54B in which the full-tank regulating valve is not disposed are positioned on the edge portion sides in the longitudinal direction. For this reason, even when the fuel tank 14 is inclined when refueling the fuel tank 14, the effects of this inclination of the fuel tank 14 can be reduced and it is possible for the full-tank regulating valve 28 to be closed (for the float 28F to float on the fuel) by a predetermined refueling amount.
(72) The common pipe 38, which is part of the communicating pipe 30, doubles as the part of the vapor pipe 36C (the section from the rotating electromagnetic valve 42 to the canister 32) that communicates the full-tank regulating valve 28 to the canister 32. Consequently, compared to a structure where the vapor pipe 36 is disposed completely separately from the communicating pipe 30, this can contribute to a reduction in weight and a reduction in the number of parts.
(73) In the above embodiment, a structure having the plural (two) branch pipes 36A and 36B and the one common pipe 38 is described as an example of the communicating pipe 30. In this structure, the part of the communicating pipe 30 from the open portions 54A and 54B to the canister 32 is shared in common by the common pipe 38, so the number of parts can be reduced, which can contribute to a simplification of the structure and a reduction in weight.
(74) Furthermore, in the above embodiment, the one rotating electromagnetic valve 42 is disposed in the branch portion 30B of the communicating pipe 30 at which the common pipe 38 branches into the branch pipes 36A and 36B. Consequently, compared to a structure where a valve is disposed in each of the branch pipes 36A and 36B, the number of parts can be reduced, which can contribute to a simplification of the structure and a reduction in weight.
(75) Moreover, the rotating electromagnetic valve 42 has the rotor 46, and by simply adjusting the angle of rotation of the rotor 46, the common pipe 38 can be communicated to either of the two branch pipes 36A and 36B. It suffices to control the angle of rotation of the one rotor 46, and it is not necessary to control plural opening and closing valves, so control is easy.
(76) The number of the open portions is not limited to the two described above, and the number of the communicating pipes (branch pipes) is also not limited to two. That is, three or more communicating pipes (branch pipes), each equipped with an open portion positioned higher than the full level FL, may also be disposed inside the fuel tank 14. In a structure equipped with three or more branch pipes, it is also possible to communicate the communicating pipe to plural (not limited to one) branch pipes and also discommunicate the communicating pipe from the other branch pipes by engineering the internal structure of the electromagnetic valve and the control method.
(77) Furthermore, a structure having two open portions positioned apart from each other in the vehicle width direction was described, but the open portions may also be positioned apart from each other in the vehicle forward and rearward direction, for example. In this case, the communicating pipes corresponding to the open portions can be opened and closed in correspondence to a case where the fuel surface is inclined in the vehicle forward and rearward direction.
(78) Particularly in a structure having three or more open portions, it is also possible, for example, to arrange the open portions so that they correspond to inclinations of the fuel surface in the two directions of the vehicle width direction and the vehicle forward and rearward direction.
(79) In the above embodiment, a structure having the vehicle angle-of-inclination sensor 62 and the acceleration sensor 64 was described as the fuel inclination sensor, but the fuel inclination sensor is not limited to these. For example, electrostatic capacitance sensors whose electrostatic capacitance changes in accordance with their state of contact with the fuel may be placed in plural places inside the fuel tank 14, and the state of inclination of the fuel surface may be detected from the values of the electrostatic capacitance of the electrostatic capacitance sensors. However, in a structure using electrostatic capacitance sensors, the electrostatic capacitance sensors are located inside the fuel tank 14, so this is disadvantageous in terms of ensuring a large effective capacity for the fuel tank 14. In contrast to this, the vehicle angle-of-inclination sensor 62 and the acceleration sensor 64 used in the present embodiment are located outside the fuel tank 14, so this is advantageous in terms of ensuring a large effective capacity for the fuel tank 14. Moreover, by doubly using, in the fuel tank system 12 of the present embodiment, the vehicle angle-of-inclination sensor 62 and the acceleration sensor 64 that are already installed beforehand in the vehicle, the addition of new sensors is unnecessary, which can contribute to a reduction in weight and a reduction in cost.
(80) The present application makes it possible for the gas to move from the fuel tank to the canister when the fuel surface in the fuel tank is inclined, and can ensure a large effective capacity for the fuel tank.
(81) The disclosure of Japanese Patent Application No. 2015-235195, filed on Dec. 1, 2015, is incorporated in its entirety herein by reference.
(82) All documents, patent applications, and technical standards mentioned in this specification are incorporated herein by reference to the same extent as if each individual document, patent application, or technical standard were specifically and individually indicated to be incorporated by reference.