Element substrate, liquid ejection head, and liquid ejection apparatus
10259221 ยท 2019-04-16
Assignee
Inventors
- Junichiro Iri (Yokohama, JP)
- Kazuhiro Ishii (Yokohama, JP)
- Ryo Sato (Yokohama, JP)
- Hiroyuki Shimoyama (Kawasaki, JP)
- Kazumasa Matsushita (Kawasaki, JP)
- Kenji Kitabatake (Kawasaki, JP)
Cpc classification
B41J2/14233
PERFORMING OPERATIONS; TRANSPORTING
B41J2002/14362
PERFORMING OPERATIONS; TRANSPORTING
B41J2/1618
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
An element substrate in which a plurality of members are layered. Plates and a substrate serving as the plurality of members being layered and adhered to each other. The element substrate including a plurality of ejection ports that eject a liquid, and a plurality of supply ports that each communicate with a different ejection port. At least one of the members includes a groove that is, when viewing, from above, a surface in which the ejection ports are formed, formed between two ejection ports, each of which communicates to a different supply port.
Claims
1. An element substrate in which a plurality of members are layered and are adhered to each other with an adhesive agent, the element substrate comprising: a first supply port configured to supply a first liquid and a second supply port configured to supply a second liquid, a color of the second liquid being different from a color of the first liquid; and a first ejection port array that is an array of ejection ports from which the first liquid supplied from the first supply port is ejected and a second ejection port array that is an array of ejection ports from which the second liquid supplied from the second supply port is ejected, the second ejection port array being formed along the first ejection port array; wherein at least one of the plurality of members layered includes a groove formed from one end to an opposite end of the first ejection port array between the first ejection port array and the second ejection port array when viewing a surface, in which the plurality of ejection ports are formed, from above.
2. The element substrate according to claim 1, wherein the groove is formed so as to surround at least one of the first ejection port arrays.
3. The element substrate according to claim 1, wherein in all of the plurality of members, a plurality of first ejection port arrays including the first ejection port array mentioned above are formed, and no grooves are formed between the plurality of first ejection port arrays.
4. The element substrate according to claim 1, wherein when viewing the surface from above, in at least one of the plurality of members, a plurality of first ejection port arrays including the first ejection port array mentioned above are formed, and a second groove that has a surface area smaller than a surface area of the groove is formed between the plurality of first ejection port arrays.
5. The element substrate according to claim 1, wherein the groove is formed in the plurality of members, and each groove formed in the plurality of members communicate with each other.
6. The element substrate according to claim 1, wherein the groove is formed by the plurality of members layered.
7. A liquid ejection head comprises: an element substrate in which a plurality of members are layered, the members being adhered to each other with an adhesive agent, the element substrate comprising: a first supply port configured to supply a first liquid and a second supply port configured to supply a second liquid, a color of the second liquid being different from a color of the first liquid; and a first ejection port array that is an array of ejection ports from which the first liquid supplied from the first supply port is ejected and a second ejection port array that is an array of ejection ports from which the second liquid supplied from the second supply port is ejected, the second ejection port array being formed along the first ejection port array; wherein at least one of the plurality of members layered includes a groove formed from one end to an opposite end of the first ejection port array between the first ejection port array and the second ejection port array when viewing a surface, in which the plurality of ejection ports are formed, from above.
8. The liquid ejection head according to claim 7, wherein an adhesive agent is provided in areas on both sides of the groove.
9. The liquid ejection head according to claim 7, wherein an adhesive agent is provided inside the groove.
10. The liquid ejection head according to claim 7, the groove is formed by the plurality of members layered.
11. A liquid ejection apparatus comprising: an element substrate in which a plurality of members are layered, the members being adhered to each other with an adhesive agent, the element substrate comprising: a first supply port configured to supply a first liquid and a second supply port configured to supply a second liquid, the second liquid being different from the first liquid; a first ejection port array that is an array of ejection ports from which the first liquid supplied from the first supply port is ejected and a second ejection port array that is an array of ejection ports from which the second liquid supplied from the second supply port is ejected, the second ejection port array being formed along the first ejection port array; a carriage on which a liquid ejection head that includes the element substrate is mounted; wherein at least one of the plurality of members layered includes a groove formed from one end to an opposite end of the first ejection port array between the first ejection port array and the second ejection port array when viewing a surface, in which the plurality of ejection ports are formed, from above.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
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DESCRIPTION OF THE EMBODIMENTS
(8) Hereinafter, an embodiment of the present disclosure will be described with reference to the drawings. Note that in the drawings, components that have the same function will be denoted with the same reference numeral and description thereof may be omitted.
(9)
(10) As illustrated in
(11) The printing unit 2 includes a carriage 4 that reciprocally moves in a predetermined scanning direction X, a liquid ejection head 5 mounted in the carriage 4, and a conveying mechanism 6 that conveys the printing medium P in a conveyance direction Y that intersects the scanning direction X. In the present embodiment, the scanning direction X is the left-right direction in
(12) Furthermore, the liquid ejection apparatus 1 includes a housing 7, and a platen 8 that supports the printing medium P is disposed in the housing 7 in the horizontal direction. Two guide rails 9 and 10 parallel to each other are disposed in the scanning direction X above the platen 8. The carriage 4 is supported by the guide rail 9. The carriage 4 is driven by a carriage driving motor (not shown), and reciprocally moves above the platen 8 in the scanning direction X along the guide rails 9 and 10.
(13) The liquid ejection head 5 is attached to a lower portion of the carriage 4 so as to oppose the platen 8, and ejects a liquid onto the printing medium P supported by the platen 8. A gap is provided between the liquid ejection head 5 and the platen 8.
(14) The liquid ejection head 5 is connected, through a tube (not shown), to a holder 11 on which tanks 12 each storing a liquid that is ejected are mounted. In the example in
(15) The conveying mechanism 6 includes two conveyance rollers 13 and 14 arranged parallel to each other in the front-rear direction so as to have the carriage 4 and the platen 8 therebetween. The conveyance rollers 13 and 14 are each driven by a conveyance motor (not shown), and convey the printing medium P, which is supported by the platen 8, in the conveyance direction Y.
(16) In a printing operation that records an image by ejecting a liquid, the printing unit 2 ejects a liquid from the liquid ejection head 5 while reciprocally moving the carriage 4 in the scanning direction X. Furthermore, the printing unit 2 records the image on the printing medium P by intermittently moving the printing medium P in the conveyance direction Y in accordance with the ejection of the liquid by using the conveyance rollers 13 and 14 of the conveying mechanism 6.
(17) Note that the liquid ejection head 5 is capable of moving not only in an area opposing the printing medium P on the platen 8 but also to the outside of the area in the scanning direction X. The present embodiment is designed such that the carriage 4 is made to standby on the right side with respect to the area opposing the printing medium P in a case in which the liquid ejection apparatus 1 is not using the liquid ejection head 5, and the liquid ejection head 5 opposes the maintenance unit 3 when the carriage 4 is at a stand-by position.
(18) The maintenance unit 3 performs a maintenance operation that performs maintenance on the printing unit 2. The maintenance operation includes, for example, a suction operation that suctions a liquid from ejection ports (not shown in
(19) A more detailed description of the liquid ejection head 5 will be given below.
(20) As illustrated in
(21) In a state in which the liquid ejection head 5 is attached to the carriage 4 illustrated in
(22) An ejection port array 50 in which a plurality of ejection ports 40 that eject a liquid are arranged in a predetermined direction (the conveyance direction Y in the present embodiment) at a predetermined pitch is provided in the ejection port plate 33. A plurality of ejection port arrays 50 are arranged in a parallel manner in the scanning direction X that intersects the conveyance direction Y.
(23) A plurality of pressure chambers 41 that are arranged in the conveyance direction Y, which is the predetermined direction, at a predetermined pitch are formed in the cavity plate 30, which is the uppermost layer, in a similar manner to the arrangement of the ejection ports 40. The plurality of pressure chambers 41 constitute a pressure chamber array that corresponds to the ejection port arrays 50 and that is arranged in a parallel manner in the scanning direction X. Furthermore, as illustrated in
(24) As illustrated in
(25) As illustrated in
(26) The pressure chambers 41, the common liquid chambers 43, the supply portions 44, the liquid flow passages 45, and the liquid flow passages 46 described above form liquid flow passages 47 that communicate the supply ports 42 and the ejection ports 40 to each other. The liquid supplied to the supply ports 42 reaches the ejection ports 40 after flowing through the supply portions 44, the common liquid chambers 43, the liquid flow passages 45, the pressure chambers 41, and the liquid flow passages 46 of the liquid flow passages 47 in this order.
(27) In the present embodiment, the supply ports 42 each communicate with the ejection ports 40 of a different ejection port array 50, such that a single supply port 42 is in communication with a single tank 12. Furthermore, liquids of different colors are retained in the tanks 12a to 12d. Accordingly, the ejection port arrays 50 constitute a plurality of ejection port array groups ejecting liquids of different colors from the corresponding ejection ports 40. In the example in
(28) Furthermore, regarding the configuration of the common liquid chambers 43 inside the liquid flow passages 47 that communicate the supply ports 42 and the ejection ports 40 to each other, the configuration of the common liquid chambers 43 of the ejection port array groups 51 to 53 is different from the configuration of the common liquid chambers 43 of the ejection port array group 54. In each of the ejection port array groups 51 to 53, three common liquid chambers 43 that each extend in the conveyance direction Y are arranged in a parallel manner in the scanning direction X. Each common liquid chamber 43 is provided between two adjacent ejection port arrays 50, and is in communication with the ejection ports 40 included in the two ejection port arrays 50 that are positioned on both sides thereof.
(29) Furthermore, in the ejection port array group 4, four common liquid chambers 43 that each extend in the conveyance direction. Y are arranged in a parallel manner in the scanning direction X. Among the four common liquid chambers 43, two common liquid chambers 43a are provided outside the ejection port arrays 50 that are provided at the two ends of the ejection port array group 54 in the scanning direction X, and are in communication with the ejection ports 40 included in the ejection port arrays 50 provided at the two ends. Furthermore, among the four common liquid chambers 43, two common liquid chambers 43b different from the common liquid chambers 43a are provided between two adjacent ejection port arrays 50 other than the ejection port arrays 50 provided at the two ends of the ejection port array group 54 in the scanning direction X. Each common liquid chamber 43b is in communication with the ejection ports 40 included in the corresponding two ejection port arrays 50 positioned on both sides thereof.
(30) The area IIIA illustrated in
(31) As illustrated in
(32) While it is only sufficient that a relief groove 100 is formed in at least one of the plates 30 to 33, desirably, the relief grooves 100 are formed in the cavity plate 30, the base plate 31, and the manifold plate 32. Furthermore, a relief groove 100 may be formed in the substrate 22. In the example illustrated in
(33) In the example illustrated in
(34) In the example illustrated in
(35) In the example illustrated in
(36) In the example illustrated in
(37) Note that in the examples in.
(38) Furthermore, the first ejection port arrays 50a are formed at the boundary between the ejection port array group 51 and the ejection port array groups 52, the boundary between the ejection port array groups 52 and the ejection port array group 53, and the boundary between the ejection port array group 53 and the ejection port array group 54. It is only sufficient that the relief groove 100 is provided in at least one of the above boundaries. For example, the effect of color mixing on the image caused by liquids of different colors being mixed together is the strongest in a case in which yellow liquid and cyan liquid are mixed together. Accordingly, the relief groove 100 may be provided only at the boundary between the ejection port array group 52 that ejects yellow liquid and the ejection port array group 53 that ejects cyan liquid.
(39) The relief grooves 100 may be connected to a relief groove (not shown) that is formed at another location in the same plate 30, 31, or 32. Furthermore, the relief grooves 100 of different plates 30 to 32 may be in communication with each other. For example, the relief grooves 100 of different plates 30 to 32 may be in communication with each other by providing a through hole that communicates a relief groove 100 formed in either one of the plates 30 to 32 to a relief groove 100 of another plate. Furthermore, the relief grooves 100 may be in communication with the atmosphere. In such a case, the adhesive agent can be prevented from flowing out from the relief grooves 100. Furthermore, as illustrated in
(40) In the example illustrated in
(41) Note that similar to the relief grooves 100, the relief grooves 100b are, desirably, formed in the cavity plate 30, the base plate 31, and the manifold plate 32. Furthermore, similar to the relief grooves 100, the relief grooves 100b may be connected to a relief groove (not shown) formed in another location in the same plate 30, 31, or 32, may communicate between different plates 30 to 32, or may be made to communicate with the atmosphere.
(42) Furthermore, the cross-sectional shapes and the sizes (depths and widths) of the relief grooves 100 and 100b are adjusted as appropriate in accordance with the size of the element substrate 20 and the applied amount of adhesive agent.
(43) As illustrated in
(44) The diaphragm 60 is a substantially rectangular metal plate and is adhered with an adhesive agent to an upper surface of the cavity plate 30 so as to cover the plurality of pressure chambers 41. The diaphragm 60 is formed of an iron based alloy, such as stainless steel, a copper based alloy, a nickel based alloy, or a titanium based alloy, for example.
(45) Plate-shaped piezoelectric layers 61 and 62 formed across the plurality of pressure chambers 41 are layered on an upper surface of the diaphragm 60, and a common electrode 63 maintained at ground potential at all times is provided between the piezoelectric layers 61 and 62. The piezoelectric layers 61 and 62 is formed of a piezoelectric material having, for example, lead zirconate titanate (PZT), which is solid solution of lead titanate and lead zirconate, as the main component. Note that lead zirconate titanate is a ferroelectric substance. With such a configuration, the piezoelectric layers 61 and 62 are configured as piezoelectric elements that convert voltage applied to the individual electrodes 64 described later into force. In the present embodiment, the piezoelectric layer 62 is an active portion that is driven in accordance with the voltage, and the direction of polarization is oriented towards the layered direction.
(46) A plurality of substantially elliptical plate-shaped individual electrodes 64 having a size smaller than the pressure chamber 41 are formed on an upper surface of the piezoelectric layer 62 so as to correspond to the pressure chambers 41. The plurality of individual electrodes 64 are each disposed at a position that opposes a middle portion of the corresponding pressure chamber 41. Furthermore, the individual electrodes 64 are formed of a conductive material, such as gold, copper, silver, palladium, platinum, or, titanium, for example.
(47) A plurality of contacts 65 electrically connected to an electric wiring board (not shown) are provided at an end portion (Specifically, an area that does not oppose the pressure chambers 41) of the individual electrodes 64. Drive voltage is applied to the individual electrodes 64 from a drive circuit (not shown) mounted on the electric wiring board through the contacts 65.
(48) When a drive voltage is applied to the individual electrodes 64, a potential difference occurs between the individual electrodes 64 and the common electrode 63 since the common electrode 63 is maintained at ground potential and, as a result, an electric field is created in the layered direction at the portion between the individual electrodes 64 and the diaphragm 60. With the above electric field, the piezoelectric layer 62 is extended towards the layered direction that is a polarization direction, and shrinks in a planar direction that is orthogonal to the layered direction. With the deformation of the piezoelectric layer 62, the portions of the diaphragm 60 that oppose the pressure chambers 41 are bent in a convex manner towards the pressure chambers 41. With the above, since the inner volumes of the pressure chambers 41 decrease, pressure is applied to the liquid retained inside the pressure chambers 41 and, as a result, an ejection energy that ejects the liquid is applied to the liquid, and the liquid is ejected from the ejection ports 40 with the ejection energy.
(49) In each of the embodiments described above, the configurations illustrated in the drawings are merely examples and the present disclosure is not limited to the configurations.
(50) For example, while the substrate 22 includes piezoelectric elements serving as ejection energy generating elements that apply ejection energy to the liquid, the ejection energy generating element is not limited to the piezoelectric element and may be any element that is capable of applying ejection energy to the liquid inside the pressure chambers 41.
(51) In the present disclosure, a groove is formed between ejection ports that each communicate to a different supply port. Accordingly, when a plurality of members are adhered, the adhesive agent that has been pushed out from the members in the portion around the ejection ports, each of which communicate with a different supply port, can be released into the groove. Accordingly, by sufficient application of the adhesive agent, leakage of liquid can be prevented, such that color mixing can be prevented even when liquids of different colors are supplied to the supply ports. Furthermore, the application amount of the adhesive agent at portions other than the ejection port that each communicate to a different supply port can be suppressed, such that the adhesive agent can be prevented from entering the ejection ports or the like and being cured. Furthermore, since being in communication with the same supply port, even when a leakage of liquid caused by suppression in the application amount of the adhesive agent occurs, mixing of liquids of different colors can be suppressed. Accordingly, since trouble caused by the adhesive agent can be suppressed at portions other than the ejection port that each communicate to a different supply port even when no grooves are formed, the area for forming the groove can be reduced. Accordingly, even when the ejection ports are disposed at a high density, trouble caused by the adhesive agent can be suppressed.
(52) While the present disclosure has been described with reference to exemplary embodiments, it is to be understood that the disclosure is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
(53) This application claims the benefit of Japanese Patent Application No. 2016-172688 filed Sep. 5, 2016, which is hereby incorporated by reference herein in its entirety.