TAPERED NANO-CARBON MATERIAL FUNCTIONALIZED NEEDLE TIP AND PREPARATION METHOD THEREFOR

Abstract

Provided is a conical nano-carbon material functionalized needle tip, formed by assembling a nano-carbon material with a material of a needle tip by means of a covalent bond; and the material of the needle tip is a metal selected from one or more of tungsten, iron, cobalt, nickel and titanium. Further provided is a method for preparing the conical nano-carbon material functionalized needle tip. The conical nano-material functionalized needle tip has an outstanding interface formed by metal-carbide covalent bonds, and the orientation of the conical nano-material is matched with the axial direction of the metal needle tip (illustrated in FIG. 6). The proposed preparation method affords a robust interface and avoids the potential pollution to the nano-material caused during the deposition of fixing materials, such as carbon or platinum or the like, in other preparation methods.

Claims

1. A conical nano-carbon material functionalized needle tip, characterized in that, the conical nano-carbon material functionalized needle tip is formed by combining a nano-carbon material with a material of a needle tip by means of a covalent bond; and the material of the needle tip is a metal which is one or more selected from tungsten, iron, cobalt, nickel and titanium.

2. The conical nano-carbon material functionalized needle tip according to claim 1, characterized in that, the portion of the needle tip combined with nano-carbon material has a length of 0.1 to 10 m, and the nano-carbon material has a conical shape, of which the inner wall of the conical side is fused with the top of the needle tip, thereby the nano-carbon material being covered on the needle tip.

3. The conical nano-carbon material functionalized needle tip according to claim 2, characterized in that, the nano-carbon material has a conical shape, the center line of which coincides with the axial center line of the needle body.

4. A preparation method of a conical nano-carbon material functionalized needle tip, comprising the steps of: 1) depositing a conical nano-carbon material on the silicon wafer substrate by using a spin coater; 2) inserting the tip of a needle into the top of the conical nano-carbon material and adhering it to the conical nano-carbon material, contacting the needle body with another metal form, applying a voltage between the metal form and the needle body, so that electric current passes through the needle body, and the tip portion of the needle is heated and combined with the nano-carbon material adhered thereto.

5. The preparation method according to claim 4, characterized in that, in the step 2), the metal form has a spherical or platform-shaped top; the position of the metal form in contact with the needle body is 0.2 to 100 m away from the top of the needle tip.

6. The preparation method according to claim 5, characterized in that, in the step 2), the metal form is made from a metal needle by allowing the metal needle to approach the side wall of the needle body at the position 1 to 100 m away from the top of the needle tip, and applying a voltage of 20 to 100 V between the metal needle and the needle body such that an arc occurs between the metal needle and the needle body, which causes the top of the metal needle to melt into a spherical shape or a platform shape.

7. The preparation method according to any one of claims 4 to 6, characterized in that, in the step 2), the electric current passing through the needle body is 0.01 to 5 A.

8. The preparation method according to claim 7, characterized in that, both materials of the metal form and the top of the needle tip are tungsten; in the step 2), the electric current passing through the needle body is 0.04 to 4 A.

9. The preparation method according to any one of claims 4 to 6, characterized in that, the metal form and the needle body are both fixed on the micromanipulator arm and operated under a microscope.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0040] FIG. 1, Panel a, shows a photograph of a microoperation system installed in a scanning electron microscope, and FIG. 1, Panel b, is a photomicrograph showing that the tip of the metal needle tip #1 is formed into a needle tip with a spherical top structure by arc discharge on the surface of the needle tip #2.

[0041] FIG. 2 shows a scanning electron micrograph of metal needle tip #1 in contact with needle tip #2. FIG. 2, Panel a, shows that the tip of #1 needle is in contact with #2 needle at the position about 3 m away from the tip; FIG. 2, Panel b, shows that the needle body of #1 needle is in contact with #2 needle at the position about 20 m away from the tip, as described in Example 4.

[0042] FIG. 3 shows the process of controlling the metal tungsten needle tip to adhere to the conical nano-carbon material using a micromanipulator arm.

[0043] FIG. 4 shows the photomicrographs of the conical nano-carbon material having different cone angles and morphologies adhered to the top of a metal tungsten needle tip, as described in Example 1. The plotting scale in FIG. 4 is 500 nm.

[0044] FIG. 5 shows a transmission electron microscope photograph of a functionalized needle tip obtained by melting a small area of the top of the tungsten needle tip and then allowing it to form metal carbide interface with the conical nano-carbon material.

[0045] FIG. 6 shows a scanning electron microscope photograph (FIG. 6, Panel a) and a transmission electron microscope photograph (FIG. 6, Panel b) of a functionalized needle tip obtained by melting a large area of the top of the tungsten needle tip and then allowing it to form metal carbide interface with the conical nano-carbon material, wherein the molten tungsten needle tip fills up the tail of the conical nano-material and closely contacts therewith. FIG. 6, Panels c and d, show scanning electron micrographs of another two conical nano-carbon material functionalized needle tips having different apex angles prepared by the same method.

[0046] In the figures, 1 is a microscope objective lens, 2 is a micromanipulator arm, 3 is a sample stage, 4 is a metal needle tip, 5 is a metal carbide interface, 6 is a conical nano-carbon material, 7 is a contact interface, and 8 is a conical nano-material adhered on the metal needle tip.

DETAILED DESCRIPTION

[0047] The following preferred Examples are used to illustrate the invention, but not intended to limit the scope of the invention.

[0048] The micromanipulator arm used in the Examples was a product from Kleindiek Nanotechnik.

[0049] Conical nano-carbon materials were purchased from n-Tec, Norway. The related literature is Krishnan, A. et al. Graphitic cones and the nucleation of curved carbon surfaces. Nature 388, 451-454, doi:Doi 10.1038/41284 (1997)., i.e., the reference 7 cited in the section of Background Art.

[0050] The spin coater is a KW-4A type spin coater produced by the Institute of Electronics of the Chinese Academy of Sciences.

EXAMPLE 1

[0051] The conical nano-carbon material was dispersed in the solvent of dichlorobenzene by ultrasonication, and the conical nano-carbon material in the obtained dispersion liquid was dispersed and deposited on the silicon wafer substrate by a spin coater, and then the silicon wafer substrate was installed on the sample stage 3 of a scanning electron microscope (FIG. 1, Panel a). The metal tungsten needle tip (#2) gradually approached and was inserted into the inner space of the conical nano-carbon material under the control of the micromanipulator arm 2, as shown in FIG. 3, Panels a to c. After the metal tungsten needle tip was in physical contact with the inner surface of the conical nano-carbon, the needle tip was moved upward by the micromanipulator arm to separate the conical nano-carbon material from the surface of the substrate.

[0052] FIG. 4, Panels a through e, shows the photographs of the conical nano-carbon material having different cone angles and morphologies adhered to the top of a metal tungsten needle tip. In FIG. 4, Panel a, the cone had a generatrix with a length of about 2 m, and an apex angle of about 20. In FIG. 4, Panel b, the cone had a generatrix with a length of about 1 m, and an apex angle of about 40. In FIG. 4, Panel c, the cone had a generatrix with a length of about 1 m, and an apex angle of about 60. In FIG. 4, Panel d, the cone had a generatrix with a length of about 1 m, and an apex angle of about 80. In FIG. 4, Panel e, the cone had a generatrix with a length of about 2 m, and an apex angle of about 120.

EXAMPLE 2

[0053] The dispersion of the conical nano-carbon material was the same as that in Example 1. In this Example, first, a tungsten needle (#1) was allowed to approach the side wall of the #2 needle tip at the position 10 m away from the top of the #2 needle tip, and a voltage of 60 V was applied between the #1 tungsten needle and the #2 needle body, so that an arc occurred between the #1 tungsten needle and the #2 needle body, which caused the top of the #1 tungsten needle to melt into a spherical shape.

[0054] The tip of the #2 needle was inserted into the top of the conical nano-carbon material (the length of the generatrix of the cone was about 1 and the apex angle was about) 60 and contacted with the conical nano-carbon material 6, so that the conical nano-carbon material 6 was adhered to the top of the tungsten needle tip.

[0055] Thereafter, the spherical top of the #1 tungsten needle was directly contacted with the outer surface of the conical nano-carbon on the above tungsten needle tip (#2), with the contact point 0.2 m away from the top end of the needle tip #2. A voltage was applied to the two tungsten needle tips to generate a current of 0.04 A. The metal tungsten needle tip (#2) was melted in a small area, and the melted tungsten was chemically reacted with the inner surface of the conical nano-carbon in contacted therewith at a high temperature to form tungsten carbide. A functionalized needle tip as shown in FIG. 5 was obtained. X-ray photoelectron spectroscopy analysis results show that the melted tungsten reacts with the inner surface of the conical nano-carbon in contact therewith to form tungsten carbide. The test results of this Example show that the obtained conical nano-carbon functionalized needle tip has a resistance of 600 (the resistance was obtained by measuring with direct current to give an I/V curve and calculating based on the curve, and the device employed was the Keithley 4200 analysis system), and the flexural rigidity of the top of the needle tip was 38 N/m.

EXAMPLE 3

[0056] In this Example, a conical nano-carbon material (the apex angle of the cone was about 40) was adhered to the top of the tungsten needle tip. Thereafter, the spherical top of the other tungsten needle tip (#1) was brought into contact with the above tungsten needle tip (#2), and the contact position was about 3 m away from the top of the needle tip #2 (FIG. 2, Panel a). A voltage was applied to the two tungsten needle tips to generate a current of 3 A with a duration of 0.25 ms, resulting in a functionalized needle tip as shown in FIG. 6, Panels a and b. In this Example, the metal tungsten needle tip (#2) was melted in a large area, and the melted metal tungsten automatically entered and filled the inner space of the conical nano-carbon, and the orientation of the conical nano-carbon was matched with the axial direction of the tungsten needle tip. X-ray photoelectron spectroscopy analysis results show that at this high temperature, the melted tungsten reacts with the inner surface of the contacted conical nano-carbon to form tungsten carbide. The various test results of this Example show that the obtained conical nano-carbon needle tip has a resistance of 22, and the flexural rigidity of the top of the needle tip was 700 N/m.

[0057] The other operations of this Example were the same as those of Example 2.

[0058] FIG. 6, Panels c and d show the functionalized needle tips made under the same operating conditions of this Example. The apex angles of the nano-carbon material covered on the needle tip are 20 and 60, respectively.

EXAMPLE 4

[0059] In this Example, a conical nano-carbon material (the apex angle of the cone was about 40) was adhered to the tip of the tungsten needle tip. Thereafter, the spherical top of another tungsten needle tip (#1) was brought into contact with the above tungsten needle tip (#2), and the contact position was about 20 m away from the top of the needle tip #2 (FIG. 2, Panel b). A voltage was applied to the two tungsten needle tips to generate a current of 1 A, and the #2 tungsten needle tip was partially melted, and the melted portion chemically reacted with the inner surface of the conical nano-carbon in contact therewith to form tungsten carbide. X-ray photoelectron spectroscopy analysis results show that at this high temperature, the melted tungsten reacts with the inner surface of the conical nano-carbon in contact therewith to form tungsten carbide. Various test results of this Example show that the obtained conical nano-carbon needle tip has a resistance of 350, and the flexural rigidity of the top of the needle tip is 220 N/m.

[0060] The other operations of this Example were the same as those of the Example 2.

EXAMPLE 5

[0061] A titanium needle (#1) was allowed to approach the side wall of the #2 needle tip at the position 20 m away from the top of the #2 needle tip, and a voltage of 20 V was applied between the #1 tungsten needle and the #2 needle body, so that an arc occurred between #1 titanium needle and the #2 needle body, which caused the top of the #1 titanium needle to melt into a spherical shape.

[0062] The tip of the #2 titanium needle was inserted into the top of the conical nano-carbon material (the length of the generatrix of the cone was about 1 m, and the apex angle was about 60) and contacted with the conical nano-carbon material, so that the conical nano-carbon material was adhered to the top of the titanium needle tip.

[0063] Thereafter, the spherical top of the #1 titanium needle was directly contacted with the outer surface of the conical nano-carbon on the #2 titanium needle tip, and the contact point was 0.5 m away from the top end of the needle tip #2. A voltage was applied to the two titanium tips to generate a current of 0.5 A. The #2 needle tip was melted in a small area, and the melted portion chemically reacted with the inner surface of the conical nano-carbon in contact therewith to form titanium carbide. The other operations were the same as those of Example 2.

[0064] The obtained conical nano-carbon needle tip has a resistance of 500, and the flexural rigidity of the top of the needle tip is 60 N/m.

[0065] The Examples described above are merely preferred embodiments of the present invention, but not intended to limit the scope of the invention. A person skilled in the art may make various modifications and improvements to the technical solutions of the present invention without departing from the designing spirit, and the modifications and improvements all fall within the protection scope defined by the appended claims of the invention.

INDUSTRIAL APPLICABILITY

[0066] The invention provides a conical nano-carbon material functionalized needle tip, wherein the conical nano-carbon material functionalized needle tip is formed by combining a nano-carbon material with a material of a needle tip by means of a covalent bond; and the material of the needle tip is a metal which is one or more selected from tungsten, iron, cobalt, nickel and titanium. The invention also provides a method for preparing the conical nano-carbon material functionalized needle tip, wherein the prepared conical nano-carbon needle tip has firm metal carbide interface connection; the orientation of the loaded conical nano-carbon is perfectly matched with the axial direction of the metal needle tip. Due to the excellent electrical conductivity and hardness of the metal carbide, the conical nano-carbon material functionalized needle tip of the present invention has better electrical conductivity and higher mechanical strength than the existing functionalized needle tip.