Rotary Indexing Table And Method For Transporting Objects

Abstract

The invention relates to a transport device for transporting objects from work station to work station A, B, C, D of a production facility, to a production facility for producing products, comprising a transport device of this type, in particular to a production facility for producing containers filled with a medical product, and to a method for transporting objects from work station to work station of a production facility. The transport device has an object carrier 3 on which a plurality of object carrier elements 6 are arranged for placing down one or more objects, and a drive unit 5 for driving the object carrier. The object carrier 3 can be moved in successive cycles in such a way that the object carrier elements 6 can be transported on a movement path 8 from work station to work station A, B, C, D. The transport device is characterised in that at least one object carrier element 6 on the object carrier 3 is arranged to be displaceable relative to the object carrier in the direction of the movement path 8 on which the object carrier elements can be transported from work station to work station. In addition, the transport device is characterised in that a dog element 10 and a retaining element 14 are assigned to the object carrier element 6. Depending on the actuation of the dog element and the retaining element, either the carrier element in question is carried along by the object carrier and moved from work station to work station or the carrier element remains at a work station. As a result, the object carrier can move in order to transport objects to a work station that has a short process time whilst an object carrier element remains at a work station having a long process time.

Claims

1. Transport device for transporting objects from work station to work station of a production facility, comprising an object carrier on which a plurality of object carrier elements are arranged for placing down one or more objects, the object carrier being able to move in successive cycles in such a way that the object carrier elements can be transported on a movement path from work station to work station, and a drive unit for driving the object carrier, characterised in that at least one object carrier element of the plurality of object carrier elements on the object carrier is arranged to be displaceable relative to the object carrier in the direction of the movement path on which the object carrier elements can be transported from work station to work station, the at least object carrier element is assigned a dog element that can move together with the object carrier and can move between an active state, in which relative movement between the object carrier element and object carrier is prevented, and an inactive state, in which relative movement between the object carrier element and object carrier is permitted, and the at least one object carrier element is assigned a stationary retaining element that can move between an active state, in which the object carrier element is held in place, and an inactive state, in which the object carrier element is released, an actuation unit for actuating the at least one dog element and the at least one retaining element is provided and a control unit for the actuation unit is provided, the control unit being designed such that, in some cycles of the successive cycles, the dog element assumes an active state and the retaining element assumes an inactive state such that the at least one object carrier element is carried along by the object carrier and moved from work station to work station, and, in some cycles of the successive cycles, the dog element assumes an inactive state and the retaining element assumes an active state such that the at least one object carrier element remains at a work station.

2. The transport device according to claim 1, characterised in that all the object carrier element of the plurality of object carrier elements on the object carrier are arranged to be displaceable relative to the object carrier in the direction of the movement path on which the object carrier elements can be transported from work station to work station, in that each object carrier element is assigned a dog element that can move together with the object carrier, in that each object carrier element is assigned a stationary retaining element, and in that the actuation unit is designed such that, in some cycles of the successive cycles, at least one of the dog elements assumes an active state and at least one of the retaining elements assumes an inactive state such that at least one object carrier element is carried along by the object carrier and moved from work station to work station, and, in some cycles of the successive cycles, at least one dog element assumes an inactive state and at least one retaining element assumes an active state such that at least one object carrier element remains at a work station.

3. The transport device according to claim 1, characterised in that the transport device is in the form of a rotary indexing table comprising an object carrier which can turn about an axis of rotation, the movement path on which the object carrier elements can be transported from work station to work station being a circular path.

4. The transport device according to claim 3, characterised in that the object carrier elements are distributed circumferentially on the circular path, one segment of the circular path not having an object carrier element or one segment of the circular path not having a plurality of object carrier elements.

5. The transport device according to claim 1, characterised in that the object carrier comprises a guide path in which the object carrier elements are guided in a freely movable manner.

6. The transport device according to claim 1, characterised in that the object carrier elements comprise a plurality of receiving elements which are each designed to receive an object.

7. The transport device according to claim 1, characterised in that the dog elements are designed such that an interlocking and/or frictional connection can be established between a part of the object carrier element and a part of the object carrier.

8. The transport device according to claim 1, characterised in that the retaining elements are designed such that an interlocking and/or frictional connection can be established between a part of the object carrier element and a stationary part.

9. A production facility for producing products, comprising the transport device for transporting objects according to claim 1, characterised in that a plurality of work stations is provided, each work station being designed to carry out at least one work process, which includes at least one work step, on at least one product arranged on an object carrier element.

10. The production facility according to claim 9, characterised in that at least one work station of the plurality of work stations is a work station for carrying out a work process having a process time that is longer than the process times of the other work stations.

11. The production facility for producing containers filled with a medical product according to claim 9, characterised in that the work station having the longer process time is a work station for filling the containers with the medical product, and the other work stations having the shorter process times are a work station for setting down unfilled containers that are to be provided with a connection piece, a work station for attaching the connection piece to the containers, and a work station for removing the containers that have been provided with the connection piece and filled with the medical product.

12. A method for transporting objects from work station to work station of a production facility, comprising the following method steps: arranging a plurality of object carrier elements for placing down one or more objects on an object carrier, moving the object carrier in successive cycles in such a way that the object carrier elements are transported on a movement path from work station to work station, characterised in that at least one object carrier element of the plurality of object carrier elements on the object carrier is arranged to be displaceable relative to the object carrier in the direction of the movement path on which the object carrier elements can be transported from work station to work station, in some cycles of the successive cycles, relative movement between the at least one object carrier element and the object carrier is prevented such that the at least one object carrier element is carried along by the object carrier and moved from work station to work station, and in some cycles of the successive cycles, relative movement between the at least one object carrier element and the object carrier is permitted and the at least one object carrier is held in place such that the at least one carrier element remains at a work station.

13. The method according to claim 12, characterised in that the object carrier elements are transported from work station to work station on a circular movement path.

14. The method according to claim 13, characterised in that the object carrier elements are distributed circumferentially on the circular path, one segment of the circular path not having a carrier element or one segment of the circular path not having a plurality of object carrier elements.

15. The method for producing products according to a method according to claim 12, characterised in that work processes including at least one work step are carried out on at least one product arranged on an object carrier element by means of a plurality of work stations.

16. The method according to claim 15, characterised in that the process time of at least one work process is longer than the process times of the other work processes.

17. A method for producing containers filled with a medical product according to a method according to claim 16, characterised in that the work process having the longer process time comprises filling the containers with the medical product and the other work processes having the shorter process times comprise placing down unfilled containers that are to be provided with a connection piece, attaching the connection piece to the containers, and removing the containers that have been provided with the connection piece and filled with the medical product.

Description

[0029] Two embodiments of the invention will be described in detail below with reference to the drawings, in which:

[0030] FIG. 1 is a highly simplified schematic plan view of an embodiment of a transport device according to the invention,

[0031] FIG. 2 is a schematic sectional view of the transport device according to the invention,

[0032] FIG. 3 is a schematic sectional illustration of the first work step of a method for producing products using the transport device according to the invention,

[0033] FIG. 4 is a schematic sectional illustration of the second work step of the production method,

[0034] FIG. 5 is a schematic sectional illustration of the third work step of the method,

[0035] FIG. 6 is a schematic sectional illustration of the fourth work step of the method,

[0036] FIG. 7 is a schematic sectional illustration of the fifth work step of the method,

[0037] FIG. 8 is a schematic sectional illustration of a small cycle of the sixth work step of the method,

[0038] FIG. 9 is a schematic sectional illustration of a large cycle of the sixth work step of the method, and

[0039] FIG. 10 is a highly simplified schematic view of a second embodiment of an object carrier of the transport device according to the invention.

[0040] FIGS. 1 and 2 are a highly simplified schematic plan view (FIG. 1) and side view (FIG. 2) of an embodiment of the transport device according to the invention. The figures only show the components of the transport device that are essential to the invention. The figures are merely for illustrative purposes. The size ratios between the individual components do not necessarily correspond to the actual ratios.

[0041] In the present embodiment, the transport device is in the form of a rotary indexing table. The rotary indexing table 1 comprises a housing 2 that receives an object carrier 3 that can turn about a vertical axis of rotation 4 of a drive unit 5. In FIGS. 3 to 10, the vertical axis of rotation 4 is perpendicular to the image plane. The drive unit 5 turns the object carrier 3 in steps in successive cycles through a fixed angle of rotation.

[0042] The object carrier 3 receives a plurality of object carrier elements. In the present embodiment, the object carrier 3 receives the object carrier elements 6.1, 6.2, 6.3, 6.4. The object carrier elements 6 each comprise a plurality of receiving elements 7. In the present embodiment, the object carrier elements 6 each comprise five receiving elements 7.1, 7.2, 7.3, 7.4, 7.5. Each receiving element can receive one object. However, each object carrier element 6 can also comprise just one receiving element, it also being possible for a receiving element 7 to also receive a plurality of objects. The receiving elements could, for example, be trays, stands, holders or the like.

[0043] The object carrier elements 6 are distributed circumferentially on the object carrier 3. Each element delineates the shape of a segment of a circle. When the object carrier turns, for example clockwise, as indicated by an arrow, the carrier elements 6 can move on a circular movement path 8. However, the object carrier elements 6 are not rigidly connected to the object carrier 3, but rather are displaceably guided in the direction of the circular path 8 in a guide 9, which is only shown schematically. Therefore, if the object carrier elements 6 are held in place externally, the object carrier 3 can turn without the object carrier elements being carried along therewith.

[0044] In the present embodiment, the individual carrier elements 6 each have a circumferential angle of 360/5=72. Since just four object carrier elements 6.1, 6.2, 6.3, 6.4 are provided, one portion of the circular movement path 8 remains empty. This gap allows the object carrier elements 6 to be displaced relative to the object carrier 3 without the object carrier elements obstructing one another. The number of object carrier elements 6 and the circumferential angle of the object carrier elements 6 are determined by the arrangement and number of work stations.

[0045] In the present embodiment, which is described in detail below with reference to FIGS. 3 to 9, the transport device is a part of a production facility that has four work stations. The work stations are not shown in FIGS. 1 and 2. They are distributed circumferentially around the object carrier 3 of the rotary indexing table 1.

[0046] The transport device also has a plurality of dog elements. In the present embodiment, all the object carrier elements 6 are displaceably guided. Therefore, each object carrier element 6.1, 6.2, 6.3, 6.4 is assigned a dog element 10. FIG. 2 only shows three dog elements 10.1, 10.2, 10.3. All the dog elements are actuated by an actuation unit, which comprises actuation members 12 assigned to the individual dog elements. In FIGS. 1 and 2, the actuation unit in the form of a device comprising the actuation members 12 is denoted by reference numeral 11. The actuation members 12 can, for example, comprise electrical, magnetic, electromagnetic, pneumatic or hydraulic drives.

[0047] In the present embodiment, the dog elements 10 are pins that engage in recesses 13 in the object carrier elements 6. The dog elements 10 can be actuated by the actuation members 12 of the actuation unit 11 in such a way that said elements assume a state in which they engage in a recess 13 in an object carrier element 6 or are retracted from the recess. As a result, the object carrier elements 6 can be secured on the object carrier 3. The actuation members 12 can be actuated independently of one another by the actuation unit 11. The object carrier elements 6 can be locked independently of one another.

[0048] In addition, the transport device comprises a plurality of retaining elements 14. In the present embodiment, each object carrier element 6 is assigned a retaining element 14.1, 14.2, 14.3, 14.4, (14.5). The retaining elements 14 are actuated by the actuation members 12 of the actuation unit 11. The actuation members 12 for the retaining elements can, for example, comprise electrical, magnetic, electromagnetic, pneumatic or hydraulic drives. The retaining elements 14 are distributed circumferentially around the object carrier 3. Unlike the catch elements 10, the retaining elements do not move together with the object carrier 3, but instead are rigidly connected to the housing 2 of the transport device. The retaining elements 14 can, for example, be pressure pistons that are displaceable in the longitudinal direction and are pushed onto the outer circumferential surfaces of the object carrier elements 6 such that the object carrier elements are held in place externally. Alternatively, the retaining elements 14 can, for example, act in the movement path of the object carrier elements such that the object carrier elements are held in place externally.

[0049] In addition, the transport device has a control unit 15 for the actuation unit 11. The control unit 15 can be a freely programmable control unit by which the individual actuation members 12 of the actuation unit 11 can be activated independently of one another at certain times, such that the dog and retaining elements 10, 14 are actuated.

[0050] The control unit 15 is designed such that, in some cycles, the dog element 10 assigned to one object carrier element 6 assumes an active state and the retaining element 14 assigned to the object carrier element assumes an inactive state such that the object carrier element 6 is carried along by the object carrier 3 and moved from work station to work station. The control unit 15 is also designed such that, in some cycles, the dog element 10 assigned to the object carrier element 6 assumes an inactive state and the retaining element 14 assumes an active state such that the object carrier element remains at a work station.

[0051] FIGS. 3 to 9 show the individual work steps of a method for producing a product. In the present embodiment, the production method is a method for producing containers filled with a medical product, in particular for producing bags filled with a medical solution, in particular film bags for peritoneal dialysis. FIGS. 3 to 9 are merely used to illustrate the basic principle of the method. Therefore, not every method step required to produce the product is shown.

[0052] The production facility comprises at least one transport device described with reference to FIGS. 1 and 2. FIG. 3 schematically shows just the four object carrier elements 6.1, 6.2, 6.3, 6.4 of the transport device (rotary table). In the present embodiment, the production facility comprises four work stations A, B, C, D (only shown by way of indication) that are distributed circumferentially around the object carrier 3. The containers, in particular film bags, are provided as blanks that are not provided with a connection piece, in particular a welded shuttle, and are not filled with the medical product, in particular a fluid, for example a solution for peritoneal dialysis. The work station A is a filling station, by which the bags provided with the connection piece are filled. Filling the bags is a work process having a long process time. The process time is considerably longer than the process time of the other work stations. The work station B having a short process time is a work station by which the bag blanks are fitted with the connection pieces. The work station C is a work station for removing the bags that have been provided with the connection piece and filled, and the work station D is a work station for setting down the bag blanks. The work stations B, C, D have a process time that is shorter than the process time of work station A.

[0053] The drive unit 5 turns the object carrier 3 in steps clockwise in successive short or long cycles. In the present embodiment, the object carrier 3 is turned clockwise in a short cycle through 14.4 (360/5 (five carrier elements)/5 (five receiving elements 7.1, 7.2, 7.3, 7.4, 7.5 per carrier element=14.4. The dog elements 10 and retaining elements 14 (FIGS. 1 and 2) are not shown in FIGS. 3 to 9.

[0054] The described method is distinguished by a combination of single cycles for the work stations B, C, D having short process times and multiple cycles for the work station A having the long process time. For this purpose, the single cycles have to be collected upstream of the work station A having the long process time and the multiple cycle has to be collected downstream of the work station A having the long process time. The single cycles and the multiple cycle are collected in waiting areas WZ in the direction of rotation (clockwise) upstream and downstream of the work station A having the long process time. In the following, the individual work steps will be described.

[0055] FIG. 3 shows the first work step (starting position). The four object carrier elements 6.1, 6.2, 6.3, 6.4 are arranged such that, in the first work step, there are no object carrier elements in the waiting area WZ upstream of the work station A having the long process time. The bag blanks are located in the receiving elements 7.1, 7.2, 7.3, 7.4, 7.5 of the third and fourth object carrier element 6.3, 6.4. The waiting area WZ upstream of the work station A having the long process time is empty and the waiting area WZ downstream of the work station A is full. The work station A for the filling process having the long process time and the work stations B, C, D for the work processes having the short work times are all in operation. The work station B fits a connection piece, for example a cover cap, to the filled bag located in the fifth receiving element 7.5 of the second object carrier element 6.2. The work station C removes the finished bag that is located in the second receiving element 7.2 of the second object carrier element 6.2 and has been provided with the connection piece and filled with the solution, and the work station D puts a bag blank in the first receiving element 7.1 of the first object carrier element 6.1.

[0056] FIG. 4 shows the second work step. The control unit 15 activates the actuation unit 11 such that the dog elements 10 assigned to the first, second and third object carrier elements 6.1, 6.2, 6.3 are active and the retaining elements 14 assigned to said object carrier elements are inactive, while the dog element 10 assigned to the fourth object carrier element 6.4 is inactive and the retaining element 14 assigned to said object carrier element is active. As a result, the first, second and third object carrier elements 6.1, 6.2, 6.3 are carried along when the object carrier 3 turns clockwise, and the fourth object carrier element 6.4 is held in place. After the object carrier 3 has turned through a predetermined angle of rotation) (14.4), the waiting area WZ upstream of the long process contains just one bag blank, and the waiting area WZ downstream of the long process is occupied by four filled bags. The work station B fits a connection piece to the filled bag located in the first receiving element 7.1 of the third object carrier element 6.3. The work station C removes the finished bag that is located in the third receiving element 7.3 of the second object carrier element 6.2 and has been provided with the connection piece and filled with the solution, and the work station D places a bag blank in the second receiving element 7.2 of the first object carrier element 6.1.

[0057] In the third work step (FIG. 5), the control unit 15 reactivates the actuation unit 11 such that the first, second and third object carrier elements 6.1, 6.2, 6.3 are carried along and the fourth object carrier element 6.4 is held in place. The object carrier 3 turns again through a predetermined angle of rotation) (14.4). After the object carrier 3 has turned, the waiting area WZ upstream of the long process contains two bag blanks, and the waiting area downstream of the long process is occupied by three filled bags. The work station B now fits a connection piece to the filled bag located in the second receiving element 7.2 of the third object carrier element 6.3. The work station C removes the finished bag from the fourth receiving element 7.4 of the second object carrier element 6.2 and the work station D puts a bag blank in the third receiving element 7.3 of the first object carrier element 6.1.

[0058] In the fourth step (FIG. 6), the first, second and third object carrier elements 6.1, 6.2, 6.3 are once again carried along, while the fourth object carrier element 6.4 is held in place. After the object carrier has turned through the predetermined angle of rotation) (14.4), the waiting area WZ upstream of the long process contains three bag blanks, and the waiting area WZ downstream of the long process is occupied by two filled bags. The work station B fits a connection piece to the filled bag located in the third receiving element 7.3 of the third object carrier element 6.3, the work station B removes the finished bag from the fifth receiving element 7.5 of the second object carrier element 6.2, and the work station D puts a bag blank in the fourth receiving element 7.4 of the first object carrier element 6.1.

[0059] In the fifth step (FIG. 7), the first, second and third object carrier elements 6.1, 6.2, 6.3 are carried along, while the fourth object carrier element 6.4 is held in place. After the object carrier 3 has turned through the predetermined angle of rotation) (14.4), the waiting area WZ upstream of the long process contains four bag blanks, and the waiting area WZ downstream of the long process is occupied by one filled bag. The connection piece is fitted to the filled bag located in the fourth receiving element 7.4 of the third object carrier element 6.3, the finished bag located in the first receiving element 7.1 of the third object carrier element 6.3 is removed, and a bag blank is put in the fifth receiving element 7.5 of the first object carrier element 6.1.

[0060] Next comes the sixth work step, which includes a small cycle (FIG. 8) in which the object carrier rotates through an angle of rotation of 14.4, and a large cycle (FIG. 9) in which the object carrier 3 rotates through an angle of rotation of 72 (5*14.4=72). In the small cycle, the first, second and third object carrier elements 6.1, 6.2, 6.3 are carried along, and the fourth object carrier element 6.4 is held in place. After the object carrier has rotated through 14.4 (small cycle), the waiting area WZ upstream of the long process is full and the waiting area WZ downstream of the long process is empty. A connection piece is fitted to the filled bag located in the fifth receiving element 7.5 of the third object carrier element 6.3, the finished bag is removed from the second receiving element 7.2 of the third object carrier element 6.1, and a bag blank is put in the first receiving element 7.1 of the second object carrier element 6.2.

[0061] In the large cycle (FIG. 9) of the sixth work step following the small cycle, the control unit 15 activates the actuation unit 11 such that the first and fourth object carrier elements 6.1, 6.4 are carried along and the second and third object carrier elements 6.2, 6.3 are held in place. In the large cycle, the object carrier 3 turns through 72 (5*14.4=72). After the object carrier 3 has turned, the waiting area WZ upstream of the long process is empty and the waiting area WZ downstream of the long process is full, and so the first work step (FIG. 3) can come next again.

[0062] In the sixth work step, the sum of the cycle time of the small cycle t.sub.TK and the cycle time of the long cycle t.sub.TL is smaller than the overall process time of the short cycle t.sub.GK (t.sub.TK+t.sub.TL<t.sub.GK).

[0063] The above-described process corresponds to a five-fold parallel operation of the longest process.

[0064] When designing the production facility, the following laws arise:

[0065] t.sub.PK process time of the short process

[0066] t.sub.PL process time of the long process

[0067] t.sub.TK cycle time of the short cycle

[0068] t.sub.TL cycle time of the long cycle

[0069] t.sub.GK overall process time of the short cycle

[0070] t.sub.GL overall process time of the long cycle

[0071] S scaling factor

[0072] WZ waiting area

[0073] A.sub.OTE number of object carrier elements

[0074] A.sub.WZ number of waiting areas

[0075] LP process having the long process time

[0076] KP process having the short process time

[0077] Overall process time of the short cycle:

t.sub.GK=t.sub.PK+t.sub.TK

[0078] The short and long cycles must be within the cycle time of the short cycle:

t.sub.TK+t.sub.TL<t.sub.GK

[0079] Overall process time of the long cycle:

t.sub.GL=t.sub.PL+t.sub.LK

[0080] Calculation of the necessary multiplication of the longest processing step:

t.sub.GL/t.sub.GK=S

[0081] Depending on which facility part is set to be the bottleneck of the overall system, S has to be rounded up or down.

[0082] The number of coupled object carriers per segment:

S*object carrier=object carrier element

[0083] Number of object carrier elements per system:

A.sub.OTE2(1short process, 1long process)

[0084] Number of WZ per system:

[0085] A.sub.WZ2 (WZ necessary per change from short process to long process, WZ necessary per change from long process to short process)

[0086] For illustrative purposes, FIG. 10 shows a second embodiment of a work process, for example for processing small parts. The object carrier 3 has ten possible positions, resulting in ten dog elements 10 and ten retaining elements 14. In the present embodiment, the result is four waiting areas, two changes taking place from short to long process and two from long to short process. In FIG. 10, the processes having the long process time are denoted by LP1, LP2, LP3, while the processes having the short process time are denoted by KP1, KP2, KP3. Each object carrier element has eight receiving elements, which are numbered 1 to 8 in FIG. 10.