BIT HOLDER
20190106988 ยท 2019-04-11
Inventors
Cpc classification
E21C35/197
FIXED CONSTRUCTIONS
B28D1/188
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The invention relates to a bit holder for an earth working machine, in particular a road milling machine, having a support body onto which a holding portion having a bit receptacle, and oppositely an insertion projection, are shaped. The holding portion is terminated at the end by a wear surface, and the bit receptacle by a centering receptacle opening in bevel fashion toward the wear surface. A centering height, measured in the direction of the longitudinal center axis, between an end of the centering receptacle and the wear surface or a maximum point of a projection projecting beyond the wear surface, is designed in such a way that the ratio between the inside diameter D.sub.i of the bit receptacle and the centering height is less than 8; and/or that the centering height is greater than an axial play of a round-shank bit installable in the bit holder; and that the support body comprises, on its side facing away from the holding portion, at least two bearing surfaces that are at an angle to one another and form a bearing-surface pair.
Reduced wear on the holding portion and a reduced load on the insertion projection, and thus an extension of the service life of the bit holder, are achieved.
Claims
1-11: (canceled)
12: A bit holder for an earth working machine, comprising: a support body including a holding portion and an insertion projection, the holding portion being located on a working side of the support body, and the insertion projection extending from a side of the support body opposite from the holding portion; the holding portion including: a bit receptacle having a longitudinal center axis and an inside diameter; a wear surface defined on an end of the holding portion facing away from the support body, the wear surface surrounding the bit receptacle and being configured for abutment of a round-shank bit or of a support element for a round-shank bit; a centering surface oriented obliquely to the longitudinal center axis of the bit receptacle, the centering surface connecting the bit receptacle and the wear surface and defining a centering receptacle, the centering receptacle having a centering height measured parallel to the longitudinal center axis, the centering height extending between an end of the centering receptacle facing away from the wear surface and a maximum point of projection of the wear surface, a ratio of the inside diameter of the bit receptacle to the centering height being less than 8.0; wherein the support body includes at least one bearing surface on the second side of the support body, the at least one bearing surface extending on both sides of a center plane of the support body including the longitudinal center axis of the bit receptacle.
13: The bit holder of claim 12, wherein the ratio of the inside diameter of the bit receptacle to the centering height is less than 7.5.
14: The bit holder of claim 12, wherein the ratio of the inside diameter of the bit receptacle to the centering height is less than 7.0.
15: The bit holder of claim 12, wherein the ratio of the inside diameter of the bit receptacle to the centering height is less than 6.5.
16: The bit holder of claim 12, wherein the maximum point of projection surrounds the bit receptacle.
17: The bit holder of claim 12, wherein: the wear surface includes a plurality of projections projecting beyond a lowest part of the wear surface by the same or differing heights; and the centering height is defined with reference to one of the projections having a greatest height.
18: The bit holder of claim 12, wherein: the wear surface includes a guidance groove defined in the wear surface and spaced away from and surrounding the centering receptacle.
19: The bit holder of claim 18, wherein: the maximum point of projection is located between the centering receptacle and the guidance groove; and the centering receptacle has a greater depth with respect to another portion of the wear surface adjacent the guidance groove than does the guidance groove.
20: The bit holder of claim 12, wherein a transition between the centering surface and the maximum point of projection is continuous or rounded.
21: The bit holder of claim 12, wherein a height of the maximum point of projection with respect to a lowest part of the wear surface is greater than or equal to 0.3 mm.
22: The bit holder of claim 12, wherein the height of the maximum point of projection with respect to a lowest part of the wear surface is in a range of from 0.3 mm to 2.0 mm.
23: The bit holder of claim 12, wherein the height of the maximum point of projection with respect to a lowest part of the wear surface is in a range of from 0.5 mm to 1.5 mm.
24: The bit holder of claim 12, wherein the inside diameter of the bit receptacle is equal to 20 mm and the centering height is greater than 2.5 mm.
25: The bit holder of claim 12, wherein the inside diameter of the bit receptacle is equal to 22 mm and the centering height is greater than 2.75 mm.
26: The bit holder of claim 12, wherein the inside diameter of the bit receptacle is equal to 25 mm and the centering height is greater than 3.125 mm.
27: The bit holder of claim 12, wherein the inside diameter of the bit receptacle is equal to 42 mm and the centering height is greater than 5.25 mm.
28: The bit holder of claim 12, wherein the maximum point of projection is formed on the wear surface by a material-removing production method selected from the group consisting of turning, sinking and milling.
29: The bit holder of claim 12, wherein the at least one bearing surface comprises a bearing surface pair of two bearing surfaces on opposite sides of the center plane.
30: The bit holder of claim 29, wherein the at least one bearing surface further comprises at least one further bearing surface that is at an angle to the two bearing surfaces of the bearing surface pair.
31: The bit holder of claim 12, wherein the centering height is greater than an axial play of a round-shank bit installed in the bit holder.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The invention will be explained in further detail below with reference to an exemplifying embodiment depicted in the drawings, in which:
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
DETAILED DESCRIPTION
[0031]
[0032] Bit holder 20 comprises a support body 21 that is terminated at the front by a skirt 22. A holding portion 30 is shaped onto support body 21, facing away from base mount 10. Holding portion 30 is cylindrical in shape. Oppositely from support body 21, holding portion 30 is terminated by a wear surface 31. Wear surface 31 is arranged surroundingly with respect to a bit receptacle 32 of bit holder. Bit receptacle 32 is constituted by a cylindrical orifice; it is oriented along a longitudinal center axis M shown in
[0033]
[0034] Base mount 10 is penetrated by an insertion receptacle 16.7. Insertion receptacle 16.7 is oriented toward insertion projection 40 of bit holder 20. It serves to receive insertion projection 40. A threaded receptacle 18 is shaped into base mount 10, proceeding obliquely to insertion receptacle 16.7. It opens at the end into insertion receptacle 16.7. A compression bolt 50 is associated with threaded receptacle 18. Compression bolt 50 comprises a threaded portion 51, a tool receptacle 53, and a compression projection 52 located oppositely from tool receptacle 53. Said bolt can be screwed into threaded receptacle 18 of base mount 10 in such a way that compression projection 52 projects into insertion receptacle 16.7.
[0035] Laterally and frontwardly in the working direction, insertion receptacle 16.7 transitions into first support surfaces 16.1. The latter are oriented obliquely slopingly toward insertion receptacle 16.7, and symmetrically with respect to a center plane of base mount 10.
[0036] A surface 17 is embodied surroundingly with respect to threaded receptacle 18. Said surface is delimited laterally by protrusions projecting beyond surface 17. Toward insertion receptacle 16.7, the projections form two support surfaces 16.2. The latter are oriented at an angle to one another and obliquely slopingly with respect to insertion receptacle 16.7 and the center plane of base mount 10. They are furthermore arranged at an angle to first support surfaces 16.1. First and second support surfaces 16.1, 16.2 thus each constitute abutment surfaces, oriented in prism-shaped fashion toward one another, for support body 21 of bit holder 20. First and second support surfaces 16.1, 16.2 are oriented at an angle toward one another and are inclined slopingly toward insertion receptacle 16.2. Resetting spaces 16.3, 16.4, 16.5, in the form of depressions, are embodied along the angular transitions between support surfaces 16.1, 16.2. Resetting space 16.5 embodied between the two support surfaces 16.2 transitions via a cutout 16.6 into surface 17 that delimits threaded receptacle 18.
[0037] Insertion receptacle 16.7 and the delimiting support surfaces 16.1, 16.2 constitute a bit holder receptacle 16.
[0038] Bit holder 20 shown in
[0039] As depicted in
[0040] For purposes of the present invention, for example, first bearing surfaces 23 can be interpreted as bearing surfaces of the bearing-surface pair, and one or both of second bearing surfaces 24 as (a) further bearing surface(s). Conversely, the two second bearing surfaces 24 can also form the bearing surfaces of the bearing-surface pair, and one or both first bearing surfaces 23 then form the further bearing surface(s). The first/second bearing surfaces 23/24 terminology will continue to be used hereinafter.
[0041] For installation of bit holder 20 on base mount 10 shown in
[0042] Bearing surfaces 23, 24 that proceed inclinedly with respect to insertion projection 40 make possible an optimized transfer of force to base mount 10 in a context of transverse forces acting from different directions on bit holder 20 and varying forces acting oppositely to advance direction V, since at least one of bearing surfaces 23, 24 is oriented with its surface normal line approximately in the direction of the resulting applied force. Force transfer from bit holder 20 to base mount 10 is thus accomplished in large part from bearing surfaces 23, 24 onto the corresponding support surfaces 16.1, 16.2. Loads on insertion projection 40 are thereby relieved, in particular in its transition region to support body 21. Premature fatigue breakage of insertion projection 40 can thus be avoided.
[0043]
[0044] A bit head 61 of round-shank bit 60 is terminated, toward holding portion 30 of bit holder 20, by a collar 62. Collar 62 constitutes a resting surface 62.1 in a direction toward holding portion 30. That surface rests on a support surface 72 of support element 70. Support surface 72 is constituted inside a receptacle 71 on the upper side of support element 70, and is correspondingly delimited externally by a rim 71.1. On the sides located opposite support surface 72, support element 70 comprises a seating surface 73 with which it rests on wear surface 31 of holding portion 30 of bit holder 20. Support element 70 is constructed substantially rotationally symmetrically with respect to a longitudinal center axis of round-shank bit 60. Seating surface 73 transitions via a surrounding recess 75 into a counterpart centering surface 74.1, proceeding inclinedly with respect to the longitudinal center axis of support element 70, of a centering projection 74. As is clearly illustrated by
[0045] Support element 70 has, along the longitudinal center axis, a receiving orifice 77 by which a guidance region 76 is constituted for guidance of round-shank bit 60. In the installed position shown, a centering portion 63 of a bit shank of round-shank bit 60 is associated with guidance region 76. A pivot bearing mount is thereby produced between guidance region 76 and centering portion 63. Care should be taken here that the outside diameter of the cylindrical centering portion 63 is coordinated with the inside diameter of receiving orifice 77 in guidance region 76 in such a way that free rotatability between support element 70 and centering portion 63 is maintained. The play between those two components should be selected so that the least possible lateral offset (transversely to the longitudinal center axis of round-shank bit 60) occurs. Centering portion 63 transitions, after a taper region 63.1, into the cylindrical bit shank that is concealed in the present case by a fastening sleeve 64.
[0046] The bit shank is retained axially by means of fastening sleeve 64 in bit receptacle 32 on holding portion 30 of bit holder 20. The retention permits an axial play 80. Fastening sleeve 64 comprises a bevel at its upper end.
[0047] During operation, round-shank bit 60 can rotate around its longitudinal center axis. The free rotatability ensures that round-shank bit 60 wears evenly over its entire circumference. Support element 70, which is loosely placed on and held by centering portion 63 of the bit shank, also rotates in this context, with the result that the overall rotatability of round-shank bit 60 is further improved. The rotation and the high mechanical loading of round-shank bit 60 cause wear to occur on bit holder 20, principally in the upper portion of holding portion 30. The load causes wear surface 31 to be worn away. The wear existing on holding portion 30 can be evaluated by way of wear markings 30.1.
[0048] The engagement of centering projection 74 into centering receptacle 33, and of projection 34 into recess 75, results in lateral guidance of support element 70, which has a positive effect on the rotatability of support element 70 and thus of round-shank bit 60. Centering surface 33.1 transitions tangentially into the surface of projection 34. Farther on, the surface of projection 34 is transitioned in rounded fashion into wear surface 31. Correspondingly, counterpart centering surface 74.1 of centering projection 74 of support element 70 transitions tangentially into recess 75, and the surface of recess 75 transitions in rounded fashion into seating surface 73 of support element 70. Edges that impede the rotatability of support element 70 and thus of round-shank bit 60 are thereby avoided. With its radial outer surface portion, projection 34 counteracts forces that act radially inward on support element 70. Forces directed radially outward are counteracted by the radially inner surface portion of projection 34. The force that must be absorbed by centering surface 33.1 of holding portion 30 is thereby reduced, resulting in decreased surface pressure, and correspondingly decreased wear, in this region. Guidance by projection 34 furthermore counteracts a tumbling motion in the disk plane of support element 70, producing a further reduction in wear at bit holder 20.
[0049]
[0050] The asymmetrical load is depicted by way of two arrows of different lengths which symbolize a first force 83.1 and a second force 83.2 greater compared thereto. The asymmetrical force introduction can be brought about, for example, by the position of bit holder 20 with respect to the rotation direction of the milling drum. An uneven axial load of this kind results, in the context of a larger lateral motion (radial motion 82) of support element 70, in asymmetrical wear on wear surface 31 of bit holder 20. This is indicated by an orientation of wear surface 31 which is inclined at a wear angle 84 with respect to a plane proceeding perpendicularly to longitudinal center axis M. Radial motion 82 is made possible in a context of insufficient lateral guidance of support element 70. As a result of this kind of asymmetrical erosion of wear surface 31, support element 70 that guides round-shank bit 60 rests on wear surface 31 obliquely to longitudinal center axis M. Receiving orifice 77 is thus not aligned exactly with longitudinal center axis M of bit receptacle 32. Smooth rotatability of round-shank bit 60 can be impeded or suppressed by this misalignment. Uneven erosion of wear surface 31 also results in severe longitudinal wear on holding portion 30.
[0051]
[0052] In the embodiment shown in
[0053] Projection 34 has a first radius 86 in a range between 0.5 mm and 6 mm, in the present case of 1.5 mm. The height of projection 34 with respect to wear surface 31 is preferably in a range between 0.3 mm and 2 mm, preferably between 0.5 mm and 1.5 mm, in the present case is 1.0 mm. Projection 34 transitions into wear surface 31 via the rounded region having a second radius 87. The transition from projection 34 to centering surface 33.1 of centering receptacle 33 proceeds continuously. Edges between centering surface 33.1, projection 34, and wear surface 31 are thus avoided. thereby improving free rotatability of an installed support element 70 around longitudinal center axis M.
[0054] Projection 34 is shaped onto holding portion 30 in the context of the manufacture of bit holder 20. When the tool system is installed, said projection engages into receptacle 75 of support element 70 as shown in
[0055] According to the present invention, centering height 81 is designed in such a way that the ratio between inside diameter D.sub.i 85 of bit receptacle 32 and centering height 81 assumes a value of less than 8. Centering height 81 is defined by the axial dimensioning of centering receptacle 33 and of projection 34.
[0056] A ratio of less than 8 between inside diameter D.sub.i 85 of bit receptacle 32 of bit holder 20 and centering height 81 ensures good lateral guidance of support element 70 and thus of round-shank bit 60. In particular, centering height 81 is designed in such a way that it is greater than axial play 80 of round-shank bit 60 and thus of support element 70. The dimensioning of centering height 81 as a function of inside diameter D.sub.i 85 of bit receptacle 32 takes into account the greater permissible axial play 80 for larger tool systems. Sufficient lateral guidance of support element 70, and thus of round-shank bit 60, is thus ensured regardless of tool size.
[0057] Good radial guidance of support element 70 is also achieved, even with a maximum deflection of round-shank bit 60 out of bit receptacle 32 within the permissible axial play 80, by counterpart centering surface 74.1, abutting against centering surface 33.1 of centering receptacle 33, of centering projection 74 of support element 70. Further lateral guidance of support element 70 is achieved by way of recess 75 shown in
[0058] Easy rotatability of support element 70 and of round-shank bit 60 is furthermore obtained by way of the rounded or continuous, and thus edge-free, transitions between centering surface 33.1, projection 34, and wear surface 31. Sharp transitions can easily cause support element 70 to tilt with respect to bit holder 20, and thereby prevent rotation. This can be avoided by the rounded or continuous transitions.
[0059] In the exemplifying embodiment of a holding portion 30 shown in
[0060] A guidance land is shaped onto seating surface 73, surroundingly with respect to centering projection 74, onto seating surface 73 of a support element 70 that is not shown in
[0061] Centering height 81 is measured in the direction of longitudinal center axis M between end 36 of centering receptacle 33 and the upper surface of projection 34, as depicted by a double arrow. The ratio between inside diameter D.sub.i 85 of bit receptacle 32 and centering height 81 is selected to be less than 8, in the present case less than 6.5. Good lateral guidance of the support element is thereby achieved. With a ratio of less than 6.5, sufficient lateral guidance is achieved even toward the end of the service life of support element 70 and of round-shank bit 60, when axial play 80 of round-shank bit 60 may have become greater as a result of wear that has already occurred.
[0062] In a departure from the embodiment depicted, the transition from centering surface 33.1 to projection 34, and/or the transition from projection 34 to the adjoining lateral surface of guidance groove 35, and/or the transition from the oppositely located lateral surface of guidance groove 35 to the adjacent wear surface 31, can be rounded. The transitions from the lateral surfaces to the groove bottom can also be embodied in rounded fashion. Sharp edges can thereby be avoided, resulting in improved rotatability of support element 70.
[0063] With bit holder 20 shown in
[0064] Wear surface 31 of holding portion 30 shown in
[0065]
[0066] In the exemplifying embodiment of bit holder 20 shown in
[0067]
[0068] Bit holder 20 depicted in
[0069] With bit holder 20 shown in
[0070] In summary, it can be stated that thanks to the embodiment according to the present invention of holding portion 30 of bit holder 20, in which the ratio between inside diameter D.sub.i 85 of bit receptacle 32 and centering height 81 is less than 8, and/or in which centering height 81 is greater than an axial play 80 of a round-shank bit 60 installed in bit holder 20, longitudinal wear on holding portion 30 in relation to the operating time of the tool system can be considerably reduced. Tilting of round-shank bit 60 upon initial operation can be almost avoided thanks to the improved and more-stable engagement of projection(s) 34 into recesses 75 of a support element 70 which correspond thereto. Longitudinal wear on holding portion 30 is thereby evened out. The bit shank, and bit receptacle 32, are better protected from contaminants by the enhanced sealing effect of the resting surface between support element 70 and holding portion 30. This too results in considerably reduced wear on bit holder 20 in the region of its holding portion 30. Premature wear on or fatigue breakage of insertion projection 40 of bit holder 20 can be avoided by embodying bearing surfaces 23, 24 to abut against correspondingly embodied support surfaces 16.1, 16.2 of base mount 10. The life expectancy of bit holder 20 as an assembly can thus be considerably extended by the features. This results in reduced costs for maintenance and replacement parts.