Inorganic layer structure including organic linking material, method of fabricating the same, and display device including the same
10253411 ยท 2019-04-09
Assignee
Inventors
Cpc classification
C23C16/45529
CHEMISTRY; METALLURGY
C23C16/407
CHEMISTRY; METALLURGY
C23C28/00
CHEMISTRY; METALLURGY
C23C16/45553
CHEMISTRY; METALLURGY
International classification
C23C28/00
CHEMISTRY; METALLURGY
C23C28/04
CHEMISTRY; METALLURGY
C23C16/455
CHEMISTRY; METALLURGY
Abstract
An inorganic layer structure is provided. The inorganic layer structure includes a metal oxide, and an organic linking material including a linking atom bonded to a metal atom of the metal oxide.
Claims
1. An inorganic layer structure comprising: a metal oxide; and an organic linking material including a linking atom bonded to a metal atom of the metal oxide, wherein the organic linking material includes, a first linking atom and a second linking atom, and wherein at least one of the first linking atom or the second linking atom includes a chalcogen atom.
2. The inorganic layer structure of claim 1, wherein the organic linking material is connected to the metal atom of the metal oxide disposed under the organic linking material and the metal atom of the metal oxide disposed on the organic linking material.
3. The inorganic layer structure of claim 1, wherein the organic linking material includes a first organic linker and a second organic linker which are adjacent to each other, and wherein a linking atom of the first organic linker is bonded to a linking atom of the second organic linker.
4. The inorganic layer structure of claim 3, wherein each of the linking atom of the first organic linker and the linking atom of the second organic linker is bonded to a plurality of the metal atoms included in the metal oxide.
5. The inorganic layer structure of claim 4, wherein the number of the metal atoms bonded to the linking atom of the first organic linker is equal to the number of the metal atoms bonded to the linking atom of the second organic linker.
6. An inorganic layer structure comprising: a metal oxide; and an organic linking material including a linking atom bonded to a metal atom of the metal oxide, wherein the organic linking material includes a first organic linker and a second organic linker which are adjacent to each other, wherein a linking atom of the first organic linker is bonded to a linking atom of the second organic linker, wherein each of the linking atom of the first organic linker and the linking atom of the second organic linker is bonded to a plurality of the metal atoms included in the metal oxide, and wherein bonds between the linking atom and the plurality of metal atoms are coordinate covalent bonds.
7. The inorganic layer structure of claim 1, wherein an amount of the organic linking material is less than an amount of the metal oxide.
8. The inorganic layer structure of claim 1, wherein a number of the metal atom of the metal oxide bonded to the first linking atom is different from a number of the metal atom of the metal oxide bonded to the second linking atom.
9. The inorganic layer structure of claim 1, wherein a type of chemical bond between the first linking atom and the metal atom is different from a type of chemical bond between the second linking atom and the metal atom.
10. The inorganic layer structure of claim 1, wherein the organic linking material includes a plurality of organic linkers, wherein the plurality of organic linkers disposed at the same level is defined as a group, and wherein the organic linking material includes a plurality of the groups spaced apart from each other.
11. The inorganic layer structure of claim 1, wherein the organic linking material includes an organic linker, and wherein the organic linker includes: an organic compound; a first linking atom bonded to the organic compound; and a second linking atom bonded to the organic compound.
12. The inorganic layer structure of claim 11, wherein the first linking atom and the second linking atom are located at para positions with respect to the organic compound.
13. The inorganic layer structure of claim 11, wherein the first linking atom is bonded to the metal atom included in the metal oxide disposed under the organic linker, wherein the second linking atom is bonded to the metal atom included in the metal oxide disposed on the organic linker, and wherein the number of the metal atom bonded to the second linking atom is more than the number of the metal atom bonded to the first linking atom.
14. A display device comprising: a selection device layer on a substrate; an optical device layer on the selection device layer; and an inorganic layer structure disposed on the optical device layer or disposed between the substrate and the selection device layer, the inorganic layer structure comprising: a metal oxide; and an organic linking material including a linking atom bonded to a metal atom of the metal oxide, wherein the organic linking material includes a first linking atom and a second linking atom, and wherein at least one of the first linking atom or the second linking atom includes a chalcogen atom.
15. The display device of claim 14, wherein the organic linking material includes a first organic linker and a second organic linker which are adjacent to each other, and wherein a linking atom of the first organic linker is bonded to a linking atom of the second organic linker.
16. A method of fabricating an inorganic layer structure, the method comprising: preparing a substrate; providing a first source including a metal and a second source including oxygen onto the substrate to form a first metal oxide; providing the first source and a third source including an organic linker having first and second linking atoms onto the first metal oxide to form an organic linking material having the first linking atom bonded to a metal atom of the first source provided on the first metal oxide; and providing the first source and the second source onto the organic linking material to form a second metal oxide having a metal atom bonded to the second linking atom of the organic linker, wherein the organic linking material includes a first linking atom and a second linking atom, and wherein at least one of the first linking atom or the second linking atom includes a chalcogen atom.
17. The method of claim 16, wherein the providing of the first source and the second source onto the substrate to form the first metal oxide is repeatedly performed a plurality of times, and wherein the providing of the first source and the second source onto the organic linking material to form the second metal oxide is repeatedly performed a plurality of times.
18. The method of claim 17, wherein the number of times to repeat the providing of the first source and the second source onto the substrate to form the first metal oxide is equal to the number of times to repeat the providing of the first source and the second source onto the organic linking material to form the second metal oxide.
19. The method of claim 16, wherein the number of times to repeat the providing of the first source and the third source to form the organic linking material is less than the number of times to repeat the providing of the first source and the second source to form the first metal oxide and the number of times to repeat the providing of the first source and the second source to form the second metal oxide.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
DETAILED DESCRIPTION OF THE EMBODIMENTS
(12) The inventive concepts will now be described more fully hereinafter with reference to the accompanying drawings, in which exemplary embodiments of the inventive concepts are shown. It should be noted, however, that the inventive concepts are not limited to the following exemplary embodiments, and may be implemented in various forms. Accordingly, the exemplary embodiments are provided only to disclose the inventive concepts and let those skilled in the art know the category of the inventive concepts.
(13) It will be understood that when an element such as a layer, region or substrate is referred to as being on another element, it can be directly on the other element or intervening elements may be present. In addition, in the drawings, the thicknesses of layers and regions are exaggerated for clarity.
(14) It will be also understood that although the terms first, second, third etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another element. Thus, a first element in some embodiments could be termed a second element in other embodiments without departing from the teachings of the present invention. Exemplary embodiments of aspects of the present inventive concepts explained and illustrated herein include their complementary counterparts. As used herein, the term and/or includes any and all combinations of one or more of the associated listed items.
(15) The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the invention. As used herein, the singular terms a, an and the are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms comprises, comprising, includes, including, have, has and/or having when used herein, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. Furthermore, it will be understood that when an element is referred to as being connected or coupled to another element, it may be directly connected or coupled to the other element or intervening elements may be present.
(16) In addition, in explanation of the present invention, the descriptions to the elements and functions of related arts may be omitted if they obscure the subjects of the inventive concepts.
(17)
(18) Referring to
(19) The metal oxide 110 may include metal atoms. For example, the metal oxide 110 may include at least one of zinc (Zn), tin (Sn), indium (In), cadmium (Cd), aluminum (Al), titanium (Ti), manganese (Mn), iron (Fe), cobalt (Co), copper (Cu), or tungsten (W).
(20) In some embodiments, an entire portion of the metal oxide 110 may be formed of the same material. For example, the metal oxide 110 may be formed of aluminum oxide (Al.sub.2O.sub.3). Alternatively, in other embodiments, the metal oxide 110 may be formed of a plurality of materials different from each other.
(21) In some embodiments, the lowermost portion of the inorganic layer structure 10 may be a portion of the metal oxide 110, and the uppermost portion of the inorganic layer structure 10 may be a portion of the metal oxide 110.
(22) In some embodiments, in the inorganic layer structure 10, an occupying weight or thickness of the metal oxide 110 may be higher than an occupying weight or thickness of the organic linking material 210.
(23) The organic linking material 210 may be combined with the metal atoms of the metal oxide 110. In some embodiments, the organic linking material 210 may be connected to the metal atoms of the portion of the metal oxide 110 disposed under the organic linking material 210 and the metal atoms of the portion of the metal oxide 110 disposed on the organic linking material 210.
(24) The organic linking material 210 may include a plurality of organic linkers. A plurality of the organic linkers disposed at the same level may be defined as one group. Here, the term level means a height of the organic linker from a substrate on which the inorganic layer structure 10 is disposed and/or formed. The inorganic layer structure 10 according to some embodiments of the inventive concepts may include a plurality of the groups spaced apart from each other.
(25) In some embodiments, the organic linking material 210 may include an organic compound. When the organic linking material 210 is provided in plurality, the plurality of organic linking materials 210 may include the same organic compound. For example, the organic compound may be an aromatic compound.
(26) The organic linking material 210 may include linking atoms. The linking atoms may be bonded to or combined with the metal atoms included in the metal oxide 110. For example, as illustrated in
(27) The organic linkers included in the organic linking material 210 will be described in more detail with reference to
(28)
(29) Referring to
(30) At least one of the first linking atom LA1 or the second linking atom LA2 may include a chalcogen atom. For example, when one of the first and second linking atoms LA1 and LA2 includes sulfur (S), the other of the first and second linking atoms LA1 and LA2 may include at least one of O, S, N, NH, or CO.
(31) In some embodiments, the first linking atom LA1 may be oxygen (O), the second linking atom LA2 may be sulfur (S), and the metal atom M may be aluminum (Al).
(32) The first linking atom LA1 and the second linking atom LA2 may be located at para positions with respect to the organic compounds OC, as illustrated in
(33) The first and second linking atoms LA1 and LA2 may be bonded to or combined with the metal atoms M of the metal oxide 110 described with reference to
(34) The first linking atoms LA1 may be bonded to each other or the second linking atoms LA2 may be bonded to each other. For example, as illustrated in
(35) When the second linking atoms LA2 of the first and second organic linkers OL1 and OL2 are bonded to each other, each of the second linking atoms LA2 may be bonded to a plurality of the metal atoms M included in the metal oxide. In some embodiments, the number of the metal atoms M bonded to the second linking atom LA2 of the first organic linker OL1 may be equal to the number of the metal atoms M bonded to the second linking atom LA2 of the second organic linker OL2. In some embodiments, in this case, each of the second linking atoms LA2 may be bonded to the plurality of metal atoms M to form coordinate covalent bonds.
(36) Unlike the second linking atoms LA2, each of the first linking atoms LA1 not bonded to each other may be bonded to the metal atom M of the metal oxide in one-to-one correspondence. In some embodiments, in this case, each of the first linking atoms LA1 may be bonded to the metal atom M to form a covalent bond.
(37) Thus, the number of the metal atom M bonded to the first linking atom LA1 may be less than the number of the metal atoms M bonded to the second linking atom LA2. In addition, a kind of the bond between the first linking atom LA1 and the metal atom M may be different from a kind of the bond between the second linking atom LA2 and the metal atom M.
(38) The inorganic layer structure according to some embodiments of the inventive concepts may include the organic linking material having the linking atom bonded to the metal atom included in the metal oxide, and the linking atom may be bonded to a plurality of the metal atoms included in the metal oxide. Thus, it is possible to provide the highly reliable inorganic layer structure having a high resistance to moisture permeability and a high resistance to oxygen permeability in a flexible state.
(39)
(40)
(41) Referring to
(42) The plurality of groups may be disposed at levels different from each other and may be spaced apart from each other. In this case, the organic linkers included in one group may be formed simultaneously with each other by the same process but may not be formed simultaneously with the organic linkers included in other group.
(43) In
(44)
(45) Referring to
(46) A method of fabricating an inorganic layer structure according to some embodiments of the inventive concepts will be described hereinafter with reference to
(47)
(48) Referring to
(49) A first source and a second source may be provided onto the substrate to form a first metal oxide (S120). The first source may include metal atoms, and the second source may include oxygen. To form the first metal oxide, the process of providing the first source and the second source onto the substrate may be repeatedly performed a plurality of times. For example, the first metal oxide may be formed by repeatedly performing a process cycle including a process of providing the first source, a process of providing a purge gas, a process of providing the second source, and a process of providing a purge gas.
(50) In some embodiments, the first metal oxide may be formed by the atomic layer deposition (ALD) process. For example, when the first source includes aluminum, the first source may be trimethylaluminum. In this case, the first metal oxide may be aluminum oxide (e.g., Al.sub.2O.sub.3). For another example, when the first source includes zinc, the first source may be diethylzinc. In this case, the first metal oxide may be zinc oxide (e.g., ZnO). Alternatively, the first metal oxide may be formed by at least one of other various processes such as a chemical vapor deposition (CVD) process, a physical vapor deposition (PVD) process, and an electron-beam evaporation process.
(51) After the first metal oxide is formed, the first source and a third source may be provided onto the first metal oxide to form an organic linking material (S130). The third source may include an organic linker having first and second linking atoms, as described with reference to
(52) The first source may be provided onto the first metal oxide, and then, the third source may be provided to form the organic linking material. Thus, the metal atom included in the first source provided on the first metal oxide may be bonded to the first linking atom of the organic linker of the third source. In some embodiments, to form the organic linking material, the process of providing the first source and the third source may be performed one time.
(53) In some embodiments, the third source may include the organic linker including sulfur (S). For example, the third source may include at least one of 4-mercaptophenol, 2-sulfanylphenol, 3-Sulfanylphenol, benzenedithiol, 1,3-Benzenedithiol, or 1,4-Benzenedithiol.
(54) The first linking atom of the organic linking material may be bonded to the metal atom of the first source provided on the first metal oxide prior to the third source as described above. For example, when the third source is 4-mercaptophenol and the first source is trimethylaluminum, the first linking atom of the organic linking material may be oxygen (O) and may be bonded to the aluminum (Al).
(55) After the formation of the organic linking material, the first source and the second source may be provided onto the organic linking material to form a second metal oxide (S140). The second metal oxide may be formed by repeatedly performing a process cycle including a process of providing the first source, a process of providing a purge gas, a process of providing the second source, and a process of providing a purge gas.
(56) The metal atom included in the first source provided on the organic linking material may be bonded to the second linking atom of the organic linking material. In other words, the metal atom of the lowermost portion of the second metal oxide may be bonded to the second linking atom. In this case, the second linking atom may be bonded to a plurality of the metal atoms of the lowermost portion of the second metal oxide, and the bonds between the second linking atom and the plurality of metal atoms may be the coordinate covalent bonds, as described with reference to
(57) In some embodiments, the number of times to repeat the process of providing the first source and the second source for the formation of the second metal oxide may be equal to the number of times to repeat the process of providing the first source and the second source for the formation of the first metal oxide. Alternatively, in other embodiments, the number of times to repeat the process of providing the first source and the second source for the formation of the second metal oxide may be different from the number of times to repeat the process of providing the first source and the second source for the formation of the first metal oxide.
(58) In some embodiments, the process of forming the second metal oxide may be the substantially same as the process (e.g., the ALD process) of forming the first metal oxide. Alternatively, in other embodiments, the second metal oxide may be formed by a process different from the process of forming the first metal oxide.
(59) The process of providing the first and third sources for the formation of the organic linking material described with reference to
(60) Embodiments of a display device including the inorganic layer structure according to embodiments of the inventive concepts or the inorganic layer structure fabricated according to the fabricating method will be described hereinafter with reference to
(61)
(62) Referring to
(63) A selection device layer SDL may be disposed on the inorganic layer structure 10. The inorganic layer structure 10 may be disposed between the selection device layer SDL and the substrate SUB. The selection device layer SDL may include devices for selecting pixel cells included in a display device. For example, the selection device layer SDL may include at least one of a thin film transistor or a diode.
(64) An optical device layer ODL may be disposed on the selection device layer SDL. The optical device layer ODL may include devices emitting light in the pixel cells of the display device. For example, the optical device layer ODL may include at least one of an organic light emitting diode or a liquid crystal layer.
(65) Unlike
(66)
(67) Referring to
(68) According to still other embodiments of the inventive concepts, one inorganic layer structure 10 may be provided between the substrate SUB and the selection device layer SDL and another inorganic layer structure 10 may be provided on the optical device layer ODL, unlike
(69) The display device according to some embodiments of the inventive concepts may include the inorganic layer structure which is flexible and has the high resistance to moisture permeability and the high resistance to oxygen permeability. Thus, it is possible to provide the flexible display device having long lifetime and high reliability.
(70) In the embodiments of
(71) Test results of characteristics of the inorganic layer structures according to embodiments of the inventive concepts will be described hereinafter.
(72)
(73) Referring to
(74) The second process of depositing the organic linking material was omitted and the first process of depositing Al.sub.2O.sub.3 was performed to form an inorganic layer structure uses as a comparative example to the inorganic layer structure according to the embodiments of the inventive concepts.
(75) An elastic modulus and a hardness of the inorganic layer structure fabricated according to the aforementioned embodiment of the inventive concepts were measured, and an elastic modulus and a hardness of the inorganic layer structure fabricated according to the comparative example were measured. As shown in
(76)
(77) Referring to
(78) The Ca dots included in the inorganic layer structure according to the comparative example were rapidly reduced as time passed. However, a reduction of the Ca dots included in the inorganic layer structure according to the embodiment of the inventive concepts was significantly less than a reduction of the Ca dots included in the inorganic layer structure according to the comparative example.
(79) The following table 1 shows WVTR of the inorganic layer structures according to the embodiment and the comparative example. As shown in the following table 1 and
(80) TABLE-US-00001 TABLE 1 WVTR (g/m.sup.2 day) Embodiment 5.1 ? 10.sup.?7 Comparative Example 1.2 ? 10.sup.?6
(81)
(82) Referring to
(83) The Ca dots included in the inorganic layer structure according to the comparative example were rapidly reduced as time passed. However, a reduction of the Ca dots included in the inorganic layer structure according to the embodiment of the inventive concepts was significantly less than a reduction of the Ca dots included in the inorganic layer structure according to the comparative example.
(84) The following table 2 shows WVTR of the inorganic layer structures according to the embodiment and the comparative example. As shown in the following table 2 and
(85) TABLE-US-00002 TABLE 2 Bending radius(cm) WVTR (g/m.sup.2 day) Embodiment 1.5 9.1 ? 10.sup.?7 0.5 2.3 ? 10.sup.?6 Comparative 1.5 >~10.sup.?1 Example 0.5 >~10.sup.?1
(86) The inorganic layer structure and the method of fabricating the same according to embodiments of the inventive concepts may be used to improve reliability of various electronic devices such as a display device and a memory device.
(87) The inorganic layer structure according to embodiments of the inventive concepts includes the metal oxide, and the organic linking material having the linking atom bonded to the metal atom of the metal oxide. Thus, it is possible to provide the flexible inorganic layer structure having the high resistance to moisture permeability, the high resistance to oxygen permeability, and the high reliability.
(88) In addition, the display device according to embodiments of the inventive concepts may include the inorganic layer structure having the organic linking material. Thus, it is possible to provide the display device having the long lifetime and the high reliability.
(89) While the inventive concepts have been described with reference to exemplary embodiments, it will be apparent to those skilled in the art that various changes and modifications may be made without departing from the spirits and scopes of the inventive concepts. Therefore, it should be understood that the above embodiments are not limiting, but illustrative. Thus, the scopes of the inventive concepts are to be determined by the broadest permissible interpretation of the following claims and their equivalents, and shall not be restricted or limited by the foregoing description.