Electrophotographic photoreceptor, method for manufacturing the photoreceptor, and electrophotographic apparatus including the photoreceptor
10254665 ยท 2019-04-09
Assignee
Inventors
- Quanqiu Zhang (Matsumoto, JP)
- Shinjiro Suzuki (Matsumoto, JP)
- Fengqiang Zhu (Matsumoto, JP)
- Masaru Takeuchi (Matsumoto, JP)
Cpc classification
G03G5/047
PHYSICS
G03G5/043
PHYSICS
International classification
Abstract
A photoreceptor for electrophotography includes a photosensitive layer provided on a conductive substrate that contains at least a resin binder, a charge transport material, and an additive. The photoreceptor exhibits high photoresponsivity, stable electrical properties regardless of repeated use thereof, and high durability. The resin binder contains a polycarbonate resin composed of a copolymer having structural units expressed by general formulae (1) and (2) below. The charge transport material contains at least one type of stilbene compound expressed by general formulae (3), (4), and (5) below. The additive contains at least one type of diester compound expressed by general formula (6) below. ##STR00001##
Claims
1. A photoreceptor for electrophotography, comprising: a conductive substrate; and a photosensitive layer that is provided on the conductive substrate and that contains at least: a resin binder comprised of a polycarbonate resin formed from a copolymer having structural units expressed by general formulae (1) and (2) below; a charge transport material comprised of at least one type of stilbene compound expressed by general formula (3) below, and an additive comprised of at least one type of diester compound expressed by general formula (6) below: ##STR00018## where, in general formula (1), R.sub.1 and R.sub.2 may be identical or different and each represents a hydrogen atom, an alkyl group having 1 to 12 carbon atoms, a halogen atom, a substituted or non-substituted aryl group having 6 to 12 carbon atoms, or an alkoxy group having 1 to 12 carbon atoms, c is an integer of 0 to 4, X is a single bond, O, S, SO, CO, SO.sub.2, or CR.sub.3R.sub.4 (in which R.sub.3 and R.sub.4 may be identical or different and each represents a hydrogen atom, an alkyl group having 1 to 12 carbon atoms, a halogenated alkyl group, or a substituted or non-substituted aryl group having 6 to 12 carbon atoms), a substituted or non-substituted cycloalkylidene group having 5 to 12 carbon atoms, a substituted or non-substituted a w alkylene group having 2 to 12 carbon atoms, a -9,9-fluorenylidene group, a substituted or non-substituted arylene group having 6 to 12 carbon atoms, or a bivalent radical containing an aryl group or arylene group having 6 to 12 carbon atoms, and m and n represent mole fractions of monomers, respectively, ##STR00019## where, in general formula (3), R.sub.5 and R.sub.6 may be identical or different and each represents a substituted or an unsubstituted alkyl group, or a methoxy group, and Ar.sub.1, Ar.sub.2, and Ar.sub.3 each represents hydrogen, ##STR00020## where, in general formula (6), A is any organic group represented by formula (7) below, and B is any organic group represented by formula (8) below, ##STR00021##
2. The photoreceptor for electrophotography according to claim 1, wherein the photosensitive layer is configured as an outermost layer of the photoreceptor.
3. The photoreceptor for electrophotography according to claim 1, wherein the photosensitive layer is configured by sequentially stacking a charge generation layer and a charge transport layer, and wherein the charge transport layer contains the polycarbonate resin, the stilbene compound, and the diester compound.
4. The photoreceptor for electrophotography according to claim 1, wherein R.sub.1 and R.sub.2 in general formula (1) each independently represents a hydrogen atom or a methyl group and X is a cyclohexylidene group.
5. The photoreceptor for electrophotography according to claim 1, wherein the copolymer has a ratio of the structural unit expressed by general formula (1) to the structural unit expressed by general formula (2) such that the structural unit expressed by general formula (1) is equal to or greater than 15 mol % but equal to or less than 90 mol %.
6. The photoreceptor for electrophotography according to claim 1, wherein the photosensitive layer contains from 0.05% by mass to 20% by mass of the diester compound relative to a total solid content thereof.
7. In an electrophotographic apparatus, the improvement comprising including the photoreceptor for electrophotography according to claim 1.
8. A method for manufacturing the photoreceptor for electrophotography according to claim 1, the method comprising: providing a coating liquid comprised of: a polycarbonate resin comprising a copolymer having structural units expressed by general formulas (1) and (2); at least one type of stilbene compound expressed by general formula (3) below; and at least one type of diester compound expressed by general formula (6): ##STR00022## where, in general formula (1), R.sub.1 and R.sub.2 may be identical or different and each represents a hydrogen atom, an alkyl group having 1 to 12 carbon atoms, a halogen atom, a substituted or non-substituted aryl group having 6 to 12 carbon atoms, or an alkoxy group having 1 to 12 carbon atoms, c is an integer of 0 to 4, X is a single bond, O, S, SO, CO, SO.sub.2, or CR.sub.3R.sub.4 (in which R.sub.3 and R.sub.4 may be identical or different and each represents a hydrogen atom, an alkyl group having 1 to 12 carbon atoms, a halogenated alkyl group, or a substituted or non-substituted aryl group having 6 to 12 carbon atoms), a substituted or non-substituted cycloalkylidene group having 5 to 12 carbon atoms, a substituted or non-substituted a w alkylene group having 2 to 12 carbon atoms, a -9,9-fluorenylidene group, a substituted or non-substituted arylene group having 6 to 12 carbon atoms, or a bivalent radical containing an aryl group or arylene group having 6 to 12 carbon atoms, and m, n represent mole fractions of monomers, respectively, ##STR00023## where, in general formula (3), R.sub.5 and R.sub.6 each represents a methoxy group, and Ar.sub.1, Ar.sub.2, and Ar.sub.3 may be identical or different and each represents a hydrogen group or a substituted or unsubstituted aryl group, and ##STR00024## where, in general formula (6), A is any organic group represented by formula (7) below, and B is any organic group represented by formula (8) below, ##STR00025## and applying the coating liquid onto a conductive substrate to form a photosensitive layer.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
DETAILED DESCRIPTION OF THE INVENTION
(3) Embodiments of the present invention are described in detail hereinafter with reference to the drawings. The present invention is not construed as being limited to the following descriptions.
(4) A photoreceptor for electrophotography is classified broadly into a laminated-type (function-separated) photoreceptor with so-called a negatively-charged laminated-type photoreceptor and a positively-charged laminated-type photoreceptor, and a single layer type photoreceptor for positive charging.
(5) In the photoreceptor according to the present invention, the photosensitive layer is characterized in containing at least a resin binder, a charge transport material, and an additive, wherein the resin binder includes polycarbonate resin consisting of a copolymer of the structure unit expressed by the foregoing general formula (1) and the structure unit expressed by the foregoing general formula (2), the charge transport material includes at least one type of stilbene compounds expressed by the foregoing general formulae (3), (4) and (5), and the additive includes at least one type of diester compounds expressed by the foregoing general formula (6). The anticipated effects of the present invention can thus be accomplished. The present invention is particularly more effective when a photosensitive layer containing the polycarbonate resin, the stilbene compound, and the diester compound is the outermost surface of the photoreceptor.
(6) The photoreceptor of the present invention may have at least a photosensitive layer on a conductive substrate, but is preferably a laminated-type photoreceptor in which a photosensitive layer has at least a charge generation layer and a charge transport layer. The photoreceptor of the present invention therefore is preferably a negatively-charged laminated-type photoreceptor in which a charge generation layer and a charge transport layer are stacked sequentially on a conductive substrate as shown in
(7) Negatively-Charged Laminated-Type Photoreceptor:
(8) The conductive substrate 1 serves as an electrode of its photoreceptor and as a support for the various layers configuring the photoreceptor, and may be in the shape of a cylinder, a plate, a film, or the like. Metals such as aluminum, stainless steel, and nickel, or glass, resin and the like, whose surface is conductive-treated, can be used as the material of the conductive substrate 1.
(9) The undercoating layer 2 is configured by a layer containing resin as the main component or a metal oxide film formed from alumite or the like. The undercoating layer 2 is provided according to need, in order to control the ability to inject charges from the conductive substrate 1 into the photosensitive layer, or for the purposes of covering the defects on the surface of the conductive substrate 1, enhancing the adhesiveness between the photosensitive layer and the conductive substrate 1, and the like. Examples of the resin material used for the undercoating layer 2 include insulating polymers such as casein, polyvinyl alcohol, polyamide, melamine, and cellulose; and conductive polymers such as polythiophene, polypyrrole, and polyaniline. These resins can be used alone or in appropriate combinations and mixtures. In addition, these resins may contain metal oxides such as titanium dioxide and zinc oxide.
(10) The charge generation layer 3 is formed by a method such as application of coating liquid in which particles of a charge generating material are dispersed in a resin binder. The charge generation layer 3 receives light to generate charges. Furthermore, it is important that the charge generation layer 3 have high charge generation efficiency and an ability to inject the generated charges into the charge transport layer 4, and it is desirable that the charge generation layer 3 is less dependent on the electric field and is effective in injection even at low electric fields.
(11) Examples of the charge generating material include phthalocyanine compounds such as X-type metal-free phthalocyanine, -type metal-free phthalocyanine, -type titanyl phthalocyanine, -type titanyl phthalocyanine, Y-type titanyl phthalocyanine, -type titanyl phthalocyaine, amorphous titanyl phthalocyanine, and -type copper phthalocyanine; various azo pigments, anthanthrone pigments, thiapyrylium pigments, perylene pigments, perinone pigments, squarylium pigments, and quinacridone pigments, and these compounds can be used alone or in appropriate combinations. Favorable substances can be selected in accordance with the light wavelength region of the exposure light source used in image formation. The content of the charge generating material in the charge generation layer 3 is preferably 80 to 20% by mass, and more preferably 30 to 70% by mass, relative to the solid content of the charge generation layer 3.
(12) Examples of the resin binder of the charge generation layer 3 include polymers and copolymers of polycarbonate resin, polyester resin, polyamide resin, polyurethane resin, vinyl chloride resin, vinyl acetate resin, phenoxy resin, polyvinyl acetal resin, polyvinyl butyral resin, polystyrene resin, polysulfone resin, diallyl phthalate resin, and methacrylic acid ester resin, which can be used in appropriate combinations. The content of the resin binder in the charge generation layer 3 is preferably 20 to 80% by mass, and more preferably 30 to 70% by mass, relative to the solid content of the charge generation layer 3.
(13) It is preferred that the charge generation layer 3 have a charge generating function; thus, the film thickness thereof is determined from the optical absorption coefficient of the charge generating material. The film thickness is generally 1 m or less, and preferably 0.5 m or less. In regard to the charge generation layer 3, a charge generating material can be used as the principal material, and a charge transport material and the like can be added thereto.
(14) The charge transport layer 4 is composed mainly of a resin binder, a charge transport material, and an additive. In the present invention a copolymerized polycarbonate resin having the structural units expressed by the general formulae (1) and (2) needs to be used as the resin binder of the charge transport layer 4. Specific examples of the copolymer having the structural units expressed by the general formulae (1) and (2) are shown below. However, the copolymerized polycarbonate resin according to the present invention is not limited to those with the following structures. Note, in the following formulae, that the ratio between m and n is selected in a manner that the m is normally 15 to 90 mol %, preferably 25 to 75 mol %, and more preferably 30 to 60 mol %, relative to the total amount of 100 mol % of the m and the n.
(15) ##STR00008##
(16) The viscosity average molecular weight of the polycarbonate resin according to the present invention is preferably 10,000 to 100,000, more preferably 20,000 to 70,000, and yet more preferably 40,000 to 60,000.
(17) In the present invention the copolymerized polycarbonate resin may be used alone as the resin binder of the charge transport layer 4 or may be mixed with other resin. Examples of such resin include various polycarbonate resins other than the foregoing copolymerized polycarbonate resin, such as bisphenol A type, bisphenol Z type, a bisphenol A type-biphenyl copolymer, a bisphenol Z type-biphenyl copolymer; polyphenylene resins, polyester resins, polyvinyl acetal resins, polyvinyl butyral resins, polyvinyl alcohol resins, vinyl chloride resins, vinyl acetate resins, polyethylene resins, polypropylene resins, acrylic resins, polyurethane resins, epoxy resin, melamine resins, silicone resins, polyamide resins, polystyrene resins, polyacetal resins, other polyarylate resins, polysulfone resins, polymers of methacrylic acid esters, and copolymers of these polymers. It is also acceptable to mix and use resins of the same kind which have different molecular weights.
(18) The content of the resin binder in the charge transport layer 4 is preferably 10 to 90% by mass, and more favorably 20 to 80% by mass, relative to the solid content of the charge transport layer 4.
(19) At least one type of stilbene compound expressed by general formulae (3), (4) and (5) needs to be used as the charge transport material of the charge transport layer 4. The following shows examples of the structures of the stilbene compounds expressed by the general formulae (3), (4) and (5) according to the present invention. However, the compounds used in the present invention are not limited thereto.
(20) ##STR00009## ##STR00010##
(21) The content of the charge transport material in the charge transport layer 4 is preferably 10 to 90% by mass, more preferably 20 to 80% by mass, and yet more preferably 30 to 60% by mass, relative to the solid content of the charge transport layer 4.
(22) Examples of the charge transport material of the charge transport layer 4 include the stilbene compound expressed by the general formula (3), (4) or (5), hydrazone compounds, pyrazoline compounds, pyrazolone compounds, oxadiazole compounds, oxazole compounds, arylamine compounds, benzidine compounds, other stilbene compounds, styryl compounds, poly-N-vinylcarbazole, and polysilanes. These materials can be used in appropriate combinations. When used in combination with the stilbene compound of the general formula (3), (4) or (5) in the charge transport layer 4, the content of these charge transport material is preferably 0 to 90% by mass, more preferably 0 to 80% by mass, and yet more preferably 10 to 80% by mass, relative to the stilbene compound expressed by the general formula (3), (4) or (5).
(23) The diester compound expressed by the foregoing general formula (6) needs to be used as the additive of the charge transport layer 4. Shown below are examples of the structures of the diester compound expressed by the general formula (6) according to the present invention. However, the compounds used in the present invention are not limited thereto.
(24) ##STR00011##
(25) The content of the additive in the charge transport layer 4 is preferably 0.05 to 20% by mass, more preferably 0.1 to 20% by mass, yet more preferably 0.5 to 10% by mass, and particularly preferably 5 to 10% by mass, relative to the solid content of the charge transport layer 4.
(26) Note that the film thickness of the charge transport layer 4 is s preferably in the range of 3 to 50 m, and more preferably in the range of 15 to 40 m, in order to maintain the practically effective surface potential.
(27) Single Layer Type Photoreceptor:
(28) In the present invention the photosensitive layer 5 of a single-layer type is composed mainly of a charge generating material, a hole transport material, an electron transport material (acceptor compound), and a resin binder.
(29) Examples of the charge generating material that can be used include phthalocyanine-based pigments, azo pigments, anthanthrone pigments, perylene pigments, perinone pigments, polycyclic quinone pigments, squarylium pigments, thiapyrylium pigments, and quinacridone pigments. These charge generating materials can be used alone, or two or more kinds thereof can be used in combination. Particularly, for the photoreceptor for electrophotography of the present invention, a disazo pigment and a trisazo pigment are preferred as azo pigments, N,N-bis(3,5-dimethylphenyl)-3,4:9,10-perylene-bis(carboxyimide) as a perylene pigment, and metal-free phthalocyanine, copper phthalocyanine, and titanyl phthalocyanine as phthalocyanine-based pigments. Furthermore, the use of X-type metal-free phthalocyanine, -type metal-free phthalocyanine, -type copper phthalocyanine, -type titanyl phthalocyanine, -type titanyl phthalocyanine, Y-type titanyl phthalocyanine, amorphous titanyl phthalocyanine, and the titanyl phthalocyanines described in Japanese Patent Application Publication No. H8-209023, U.S. Pat. No. 5,736,282 and U.S. Pat. No. 5,874,570 that have a Bragg angle 2 of 9.6 as the maximum peak in the CuK: X-ray diffraction spectroscopy, shows the effect of significant improvements in sensitivity, durability and image quality. The content of the charge generating material is preferably 0.1 to 20% by mass, and more favorably 0.5 to 10% by mass, relative to the solid content of the single layer type photosensitive layer 5.
(30) At least one type of stilbene compound expressed by general formulae (3), (4) and (5) needs to be used as the hole transport material. In addition, examples of the hole transport material include hydrazone compounds, pyrazoline compounds, pyrazolone compounds, oxadiazole compounds, oxazole compounds, arylamine compounds, benzidine compounds, other stilbene compounds, styryl compounds, poly-N-vinylcarbazole, and polysilanes. These hole transport materials can be used alone or in appropriate combinations. Preferred as the hole transport material used in the present invention are compounds having an excellent ability to transport the holes that are generated at the time of light irradiation, as well as compounds that are suitable for mixing with a charge generating material. The content of the hole transport material is preferably 3 to 80% by mass, and more preferably 5 to 60% by mass, relative to the solid content of the single layer type photosensitive layer 5.
(31) Examples of the electron transport material (acceptor compound) include succinic anhydride, maleic anhydride, dibromosuccinic anhydride, phthalic anhydride, 3-nitrophthalic anhydride, 4-nitrophthalic acid anhydride, pyromellitic acid anhydride, pyromellitic acid, trimellitic acid, trimellitic anhydride, phthalimide, 4-nitrophthalimide, tetracyanoethylene, tetracyanoquinodimethane, chloranyl, bromanyl, o-nitrobenzoic acid, malononitrile, trinitrofluorenone, trinitrothioxanthone, dinitrobenzene, dinitroanthracene, dinitroacridine, nitroanthraquinone, dinitroanthraquinone, thiopyrane-based compounds, quinone-based compounds, benzoquinone compounds, diphenoquinone-based compounds, naphthoquinone-based compounds, anthraquinone-based compounds, stilbenequinone-based compounds, and azoquinone-based compounds. These electron transport materials can be used alone, or two or more kinds thereof can be used in combination. The content of the electron transport material is preferably 1 to 50% by mass, and more preferably 5 to 40% by mass, relative to the solid content of the single layer type photosensitive layer 5.
(32) In the present invention, a copolymerized polycarbonate resin having a structural unit expressed by the general formulae (1) and (2) needs to be used as a resin binder for the single layer type photosensitive layer 5. Examples of this copolymerized polycarbonate resin include the same compounds as those described above.
(33) As the resin binder of the single layer type photosensitive layer 5, the copolymerized polycarbonate resin may be used alone or mixed with other resins. Examples of these other resins that can be used include various polycarbonate resins such as bisphenol A type, bisphenol Z type, a bisphenol A type-biphenyl copolymer, and a bisphenol Z type-biphenyl copolymer other than the foregoing copolymerized polycarbonate resin; polyphenylene resins, polyester resins, polyvinyl acetal resins, polyvinyl butyral resins, polyvinyl alcohol resins, vinyl chloride resins, vinyl acetate resins, polyethylene resins, polypropylene resins, acrylic resins, polyurethane resins, epoxy resins, melamine resins, silicone resins, polyamide resins, polystyrene resins, polyacetal resins, polyallylate resins, polysulfone resins, polymers of methacrylic acid esters, and copolymers of these polymers. In addition, resins of the same type having different molecular weights may be used in mixture as well. The content of the resin binder is preferably 10 to 90% by mass, and more preferably 20 to 80% by mass, relative to the solid content of the single layer type photosensitive layer 5.
(34) At least one type of the diester compounds expressed by the general formula (6) needs to be used as the additive for the single layer type photosensitive layer 5. The content of the additive in the single layer type photosensitive layer 5 is preferably 0.05 to 20% by mass, more preferably 0.1 to 15% by mass, and yet more preferably 0.5 to 10% by mass, relative to the solid content of the single layer type photosensitive layer 5.
(35) The film thickness of the single layer type photosensitive layer 5 is preferably in the range of 3 to 100 m, and more preferably in the range of 5 to 40 m, in order to maintain the practically effective surface potential.
(36) Positively-Charged Laminated-Type Photoreceptor:
(37) In the positively-charged laminated-type photoreceptor, the charge transport layer 4 is composed mainly of a charge transport material and a resin binder. For the charge transport material and the resin binder of the charge transport layer 4, the same materials as those described regarding the charge transport layer 4 of the negatively-charged laminated-type photoreceptor can be used. The contents of the respective materials and the film thickness of the charge transport layer 4 can also be the same as those of the charge transport layer 4 of the negatively-charged laminated-type photoreceptor. In addition, the copolymerized polycarbonate resin having the structural units expressed by the general formulae (1) and (2) can optionally be used as the resin binder.
(38) The charge generation layer 3 provided on the charge transport layer 4 is composed mainly of a charge generating material, a hole transport material, an electron transport material (acceptor compound), and a resin binder. The same materials as those described regarding the single layer type photosensitive layer 5 in the single layer type photoreceptor can be used as the charge generating material, hole transport material, electron transport material and resin binder of the charge generation layer 3. The contents of the respective materials and the film thickness of the charge generation layer 3 can also be the same as those of the single layer type photosensitive layer 5 of the single layer type photoreceptor.
(39) In the positively charged laminated type photoreceptor, at least one type of the stilbene compound expressed by general formulae (3), (4) and (5) needs to be used as the hole transport material of the charge generation layer 3, and a copolymerized polycarbonate resin having the structural units expressed by the general formulae (1) and (2) as the resin binder of the charge generation layer 3. In addition, at least one type of the diester compounds expressed by the general formula (6) needs to be used as the additive of the charge generation layer 3. Furthermore, if necessary, the compound expressed by the structural formula (6) can be used as the additive of the charge transport layer 4.
(40) In the present invention all of the laminated type and single layer type photosensitive layers can contain degradation inhibitors such as an antioxidant and a light stabilizer, in addition to the additive described above, for the purpose of improving environmental resistance or stability against harmful light. Examples of the compounds used for such purposes include chromanol derivatives such as tocopherol, esterification compounds, polyarylalkane compounds, hydroquinone derivatives, etherification compounds, dietherification compounds, benzophenone derivatives, benzotriazole derivatives, thioether compounds, phenylene diamine derivatives, phosphonic acid esters, phosphorous acid esters, phenol compounds, hindered phenol compounds, linear amine compounds, cyclic amine compounds, and hindered amine compounds.
(41) Moreover, a leveling agent such as silicone oil or fluorine-based oil can be incorporated into the photosensitive layer, for the purpose of improving the leveling property of the formed film or adding lubricity. In addition, for the purposes of regulating the film hardness, reducing the coefficient of friction, and adding lubricity, fine particles of a metal oxide such as silicon oxide (silica), titanium oxide, zinc oxide, calcium oxide, aluminum oxide (alumina), or zirconium oxide, a metal sulfide such as barium sulfate or calcium sulfate, and a metal nitride such as silicon nitride or aluminum nitride, particles of fluorine-based resin such as polytetrafluoroethylene resin, a fluorine-based comb-like graft polymerized resin and the like, may also be included. In addition, if necessary, other known additives can be incorporated without causing a significant impairment in the electrophotographic characteristics.
(42) The method for producing the photoreceptor of the present invention includes a step of applying coating liquid to the conductive substrate to form a photosensitive layer, wherein a material that contains copolymerized polycarbonate resin having the structural units expressed by the general formulae (1) and (2), at least one type of the stilbene compound expressed by the general formulae (3), (4) and (5), and at least one type of the diester compound expressed by the general formula (6), is used as the coating liquid. According to the present invention, various application methods such as an immersion coating method and a spray coating method can be applied to the coating liquid; however, the present invention is not limited thereto.
(43) Applying the photoreceptor for electrophotography of the present invention to various machine processes can lead to the desired effects. Specifically, sufficient effects can be obtained even in the charging processes of contact charging systems using a roller or a brush, and non-contact charging systems using a corotron, a scorotron or the like, as well as in the development processes of contact and non-contact development systems that use non-magnetic one-component, magnetic one-component, and two-component development systems.
(44) For example,
EXAMPLES
(45) Specific embodiments of the present invention are now described hereinafter in more detail by means of Examples; however, the present invention is not intended to be limited to these Examples as long as they do not exceed the gist thereof.
Example 1
(46) An alcohol-soluble nylon (manufactured by Toray Industries, Inc., trade name: CM8000) in an amount of 3 parts by mass and aminosilane-treated titanium oxide fine particles in an amount of 7 parts by mass were dissolved and dispersed in 90 parts by mass of methanol, thus preparing coating liquid A. This coating liquid A was immersion-coated on the outer circumference of an aluminum cylinder having an outer diameter of 30 mm, which is formed as a conductive substrate 1. The coating liquid on this cylinder was dried at 100 C. for 30 minutes, to obtain an undercoating layer 2 having a film thickness of 3 m.
(47) Y-type titanyl phthalocyanine in an amount of 1 part by mass as a charge generating material and a polyvinyl butyral resin (manufactured by Sekisui Chemical Co., Ltd., trade name: S-LEC KS-1) in an mount of 1.5 parts by mass as a resin binder were dissolved and dispersed in 60 parts by mass of dichloromethane, thus preparing coating liquid B. This coating liquid B was immersion-coated on the undercoating layer 2, which was then dried at 80 C. for 30 minutes, forming a charge generation layer 3 having a thickness of 0.25 m.
(48) The compound expressed by the foregoing formula (3-1) in an amount of 70 parts by mass as a charge transport material, the copolymerized polycarbonate resin expressed by the following formula in an amount of 130 parts by mass (resin (1), with a viscosity average molecular weight of 40,000) as a resin binder, and an additive expressed by the foregoing chemical formula (6-1) in an amount of 10 parts by mass, were dissolved in 1000 parts by mass of dichloromethane, thus preparing coating liquid C. The coating liquid C was immersion-coated on the charge generation layer 3, which was then dried at 90 C. for 60 minutes, forming a charge transport layer 4 having a film thickness of 25 m. As a result, a negatively-charged laminated type photoreceptor was produced.
(49) ##STR00012##
Example 2
(50) A photoreceptor was produced by the same method as the one used in Example 1, except that the additive expressed by the chemical formula (6-1) that was used in Example 1 was replaced with the additive expressed by the chemical formula (6-2).
Example 3
(51) A photoreceptor was produced by the same method as the one used in Example 1, except that the molecular weight of the resin (1) that was used in Example 1 was changed to 50,000 and that the amount of the additive to 0.2 parts by mass.
Example 4
(52) A photoreceptor was produced by the same method as the one used in Example 3, except that the amount of the additive used in Example 3 was changed to 1 part by mass.
Example 5
(53) A photoreceptor was produced by the same method as the one used in Example 3, except that the amount of the additive used in Example 3 was changed to 2 parts by mass.
Example 6
(54) A photoreceptor was produced by the same method as the one used in Example 3, except that the amount of the additive used in Example 3 was changed to 10 parts by mass.
Example 7
(55) A photoreceptor was produced by the same method as the one used in Example 3, except that the amount of the additive used in Example 3 was changed to 20 parts by mass.
Example 8
(56) A photoreceptor was produced by the same method as the one used in Example 3, except that the amount of the additive used in Example 3 was changed to 30 parts by mass.
Example 9
(57) A photoreceptor was produced by the same method as the one used in Example 3, except that the amount of the additive used in Example 3 was changed to 40 parts by mass.
Example 10
(58) A photoreceptor was produced by the same method as the one used in Example 3, except that the additive expressed by the chemical formula (6-1) that is used in Example 3 was replaced with the additive expressed by the chemical formula (6-2).
Example 11
(59) A photoreceptor was produced by the same method as the one used in Example 10, except that the amount of the additive used in Example 10 was changed to 1 part by mass.
Example 12
(60) A photoreceptor was produced by the same method as the one used in Example 10, except that the amount of the additive used in Example 10 was changed to 2 parts by mass.
Example 13
(61) A photoreceptor was produced by the same method as the one used in Example 10, except that the amount of the additive used in Example 10 was changed to 10 parts by mass.
Example 14
(62) A photoreceptor was produced by the same method as the one used in Example 10, except that the amount of the additive used in Example 10 was changed to 20 parts by mass.
Example 15
(63) A photoreceptor was produced by the same method as the one used in Example 10, except that the amount of the additive used in Example 10 was changed to 30 parts by mass.
Example 16
(64) A photoreceptor was produced by the same method as the one used in Example 10, except that the amount of the additive used in Example 10 was changed to 40 parts by mass.
Example 17
(65) A photoreceptor was produced by the same method as the one used in Example 5, except that the additive expressed by the chemical formula (6-2) was added in an amount 2 parts by mass in Example 5.
Example 18
(66) A photoreceptor was produced by the same method as the one used in Example 6, except that the additive expressed by the chemical formula (6-2) was added in an amount 10 parts by mass in Example 6.
Example 19
(67) A photoreceptor was produced by the same method as the one used in Example 7, except that the additive expressed by the chemical formula (6-2) was added in an amount 20 parts by mass in Example 7.
Example 20
(68) A photoreceptor was produced by the same method as the one used in Example 6, except that the amount of the resin (1) used in Example 6 was changed to 140 parts by mass, and the amount of the charge transport material to 60 parts by mass.
Example 21
(69) A photoreceptor was produced by the same method as the one used in Example 13, except that the amount of the resin (1) used in Example 13 was changed to 140 parts by mass, and the amount of the charge transport material to 60 parts by mass.
Example 22
(70) A photoreceptor was produced by the same method as the one used in Example 6, except that the amount of the resin (1) used in Example 6 was changed to 110 parts by mass, and the amount of the charge transport material to 90 parts by mass.
Example 23
(71) A photoreceptor was produced by the same method as the one used in Example 13, except that the amount of the resin (1) used in Example 13 was changed to 110 parts by mass, and the amount of the charge transport material to 90 parts by mass.
Example 24
(72) A photoreceptor was produced by the same method as the one used in Example 1, except that the molecular weight of the resin (1) used in Example 1 was changed to 60,000.
Example 25
(73) A photoreceptor was produced by the same method as the one used in Example 2, except that the molecular weight of the resin (1) used in Example 2 was changed to 60,000.
Example 26
(74) A photoreceptor was produced by the same method as the one used in Example 1, except that the charge transport material used in Example 1 was replaced with the compound expressed by the formula (4-1).
Example 27
(75) A photoreceptor was produced by the same method as the one used in Example 2, except that the charge transport material used in Example 2 was replaced with the compound expressed by the formula (4-1).
Example 28
(76) A photoreceptor was produced by the same method as the one used in Example 3, except that the charge transport material used in Example 3 was replaced with the compound expressed by the formula (4-1).
Example 29
(77) A photoreceptor was produced by the same method as the one used in Example 4, except that the charge transport material used in Example 4 was replaced with the compound expressed by the formula (4-1).
Example 30
(78) A photoreceptor was produced by the same method as the one used in Example 5, except that the charge transport material used in Example 5 was replaced with the compound expressed by the formula (4-1).
Example 31
(79) A photoreceptor was produced by the same method as the one used in Example 6, except that the charge transport material used in Example 6 was replaced with the compound expressed by the formula (4-1).
Example 32
(80) A photoreceptor was produced by the same method as the one used in Example 7, except that the charge transport material used in Example 7 was replaced with the compound expressed by the formula (4-1).
Example 33
(81) A photoreceptor was produced by the same method as the one used in Example 8, except that the charge transport material used in Example 8 was replaced with the compound expressed by the formula (4-1).
Example 34
(82) A photoreceptor was produced by the same method as the one used in Example 9, except that the charge transport material used in Example 9 was replaced with the compound expressed by the formula (4-1).
Example 35
(83) A photoreceptor was produced by the same method as the one used in Example 10, except that the charge transport material used in Example 10 was replaced with the compound expressed by the formula (4-1).
Example 36
(84) A photoreceptor was produced by the same method as the one used in Example 11, except that the charge transport material used in Example 11 was replaced with the compound expressed by the formula (4-1).
Example 37
(85) A photoreceptor was produced by the same method as the one used in Example 12, except that the charge transport material used in Example 12 was replaced with the compound expressed by the formula (4-1).
Example 38
(86) A photoreceptor was produced by the same method as the one used in Example 13, except that the charge transport material used in Example 13 was replaced with the compound expressed by the formula (4-1).
Example 39
(87) A photoreceptor was produced by the same method as the one used in Example 14, except that the charge transport material used in Example 14 was replaced with the compound expressed by the formula (4-1).
Example 40
(88) A photoreceptor was produced by the same method as the one used in Example 15, except that the charge transport material used in Example 15 was replaced with the compound expressed by the formula (4-1).
Example 41
(89) A photoreceptor was produced by the same method as the one used in Example 16, except that the charge transport material used in Example 16 was replaced with the compound expressed by the formula (4-1).
Example 42
(90) A photoreceptor was produced by the same method as the one used in Example 17, except that the charge transport material used in Example 17 was replaced with the compound expressed by the formula (4-1).
Example 43
(91) A photoreceptor was produced by the same method as the one used in Example 18, except that the charge transport material used in Example 18 was replaced with the compound expressed by the formula (4-1).
Example 44
(92) A photoreceptor was produced by the same method as the one used in Example 19, except that the charge transport material used in Example 19 was replaced with the compound expressed by the formula (4-1).
Example 45
(93) A photoreceptor was produced by the same method as the one used in Example 20, except that the charge transport material used in Example 20 was replaced with the compound expressed by the formula (4-1).
Example 46
(94) A photoreceptor was produced by the same method as the one used in Example 21, except that the charge transport material used in Example 21 was replaced with the compound expressed by the formula (4-1).
Example 47
(95) A photoreceptor was produced by the same method as the one used in Example 22, except that the charge transport material used in Example 22 was replaced with the compound expressed by the formula (4-1).
Example 48
(96) A photoreceptor was produced by the same method as the one used in Example 23, except that the charge transport material used in Example 23 was replaced with the compound expressed by the formula (4-1).
Example 49
(97) A photoreceptor was produced by the same method as the one used in Example 24, except that the charge transport material used in Example 24 was replaced with the compound expressed by the formula (4-1).
Example 50
(98) A photoreceptor was produced by the same method as the one used in Example 25, except that the charge transport material used in Example 25 was replaced with the compound expressed by the formula (4-1).
Example 51
(99) A photoreceptor was produced by the same method as the one used in Example 1, except that the resin (1) used in Example 1 was replaced with the resin (2) expressed by the following structural formula (viscosity average molecular weight of 50,000).
(100) ##STR00013##
Example 52
(101) A photoreceptor was produced by the same method as the one used in Example 51, except that the additive expressed by the chemical formula (6-1) used in Example 51 was replaced with the additive expressed by the chemical formula (6-2).
Example 53
(102) A photoreceptor was produced by the same method as the one used in Example 51, except that the charge transport material used in Example 51 was replaced with the compound expressed by the formula (4-1).
Example 54
(103) A photoreceptor was produced by the same method as the one used in Example 52, except that the charge transport material used in Example 52 was replaced with the compound expressed by the formula (4-1).
Example 55
(104) A photoreceptor was produced by the same method as the one used in Example 1, except that the resin (1) used in Example 1 was replaced with the resin (3) expressed by the following structural formula (viscosity average molecular weight of 50,000).
(105) ##STR00014##
Example 56
(106) A photoreceptor was produced by the same method as the one used in Example 55, except that the additive expressed by the chemical formula (6-1) used in Example 55 was replaced with the additive expressed by the chemical formula (6-2).
Example 57
(107) A photoreceptor was produced by the same method as the one used in Example 55, except that the charge transport material used in Example 55 was replaced with the compound expressed by the formula (4-1).
Example 58
(108) A photoreceptor was produced by the same method as the one used in Example 55, except that the charge transport material used in Example 56 was replaced with the compound expressed by the formula (4-1).
Comparative Example 1
(109) A photoreceptor was produced by the same method as the one used in Example 1, except that the resin used in Example 1 was replaced with the resin (4) expressed by the following structural formula (viscosity average molecular weight of 50,000).
(110) ##STR00015##
Comparative Example 2
(111) A photoreceptor was produced by the same method as the one used in Example 2, except that the resin used in Example 2 was replaced with the resin (4).
Comparative Example 3
(112) A photoreceptor was produced by the same method as the one used in Example 26, except that the resin used in Example 26 was replaced with the resin (4).
Comparative Example 4
(113) A photoreceptor was produced by the same method as the one used in Example 27, except that the resin used in Example 27 was replaced with the resin (4).
Comparative Example 5
(114) A photoreceptor was produced by the same method as the one used in Comparative Example 1, except that the resin used in Comparative Example 1 was replaced with the resin (5) expressed by the following structural formula (viscosity average molecular weight of 50,000).
(115) ##STR00016##
Comparative Example 6
(116) A photoreceptor was produced by the same method as the one used in Comparative Example 2, except that the resin used in Comparative Example 2 was replaced with the resin (5).
Comparative Example 7
(117) A photoreceptor was produced by the same method as the one used in Comparative Example 3, except that the resin used in Comparative Example 3 was replaced with the resin (5).
Comparative Example 8
(118) A photoreceptor was produced by the same method as the one used in Comparative Example 4, except that the resin used in Comparative Example 4 was replaced with the resin (5).
Comparative Example 9
(119) A photoreceptor was produced by the same method as the one used in Comparative Example 6, except that the charge transport material used in Comparative Example 6 was replaced with the compound expressed by the following structural formula (9).
(120) ##STR00017##
Comparative Example 10
(121) A photoreceptor was produced by the same method as the one used in Example 13, except that the charge transport material used in Example 13 was replaced with the compound expressed by the formula (9).
Comparative Example 11
(122) A photoreceptor was produced by the same method as the one used in Example 6, except that an additive was not added in Example 6.
Comparative Example 12
(123) A photoreceptor was produced by the same method as the one used in Example 35, except that an additive was not added in Example 35.
Example 59
(124) A photoreceptor was produced by the same method as the one used in Example 6, except that the amount of the additive used in Example 6 was changed to 50 parts by mass.
Example 60
(125) A photoreceptor was produced by the same method as the one used in Example 35, except that the amount of the additive used in Example 35 was changed to 50 parts by mass.
(126) TABLE-US-00001 TABLE 1 Resin Ratio of Ratio Ratio of Charge Additive (parts Transport Material (parts by by Molecular (parts by mass) mass) Type mass) weight (3-1) (4-1) (9) (6-1) (6-2) Ex. 1 Resin 130 40000 70 10 (1) Ex. 2 Resin 130 40000 70 10 (1) Ex. 3 Resin 130 50000 70 0.2 (1) Ex. 4 Resin 130 50000 70 1 (1) Ex. 5 Resin 130 50000 70 2 (1) Ex. 6 Resin 130 50000 70 10 (1) Ex. 7 Resin 130 50000 70 20 (1) Ex. 8 Resin 130 50000 70 30 (1) Ex. 9 Resin 130 50000 70 40 (1) Ex. 10 Resin 130 50000 70 0.2 (1) Ex. 11 Resin 130 50000 70 1 (1) Ex. 12 Resin 130 50000 70 2 (1) Ex. 13 Resin 130 50000 70 10 (1) Ex. 14 Resin 130 50000 70 20 (1) Ex. 15 Resin 130 50000 70 30 (1) Ex. 16 Resin 130 50000 70 40 (1) Ex. 17 Resin 130 50000 70 2 2 (1) Ex. 18 Resin 130 50000 70 10 10 (1) Ex. 19 Resin 130 50000 70 20 20 (1) Ex. 20 Resin 140 50000 60 10 (1) Ex. 21 Resin 140 50000 60 10 (1) Ex. 22 Resin 110 50000 90 10 (1)
(127) TABLE-US-00002 TABLE 2 Resin Ratio of Ratio Ratio of Charge Additive (parts Transport Material (parts by by Molecular (parts by mass) mass) Type mass) weight (3-1) (4-1) (9) (6-1) (6-2) Ex. 23 Resin 110 50000 90 10 (1) Ex. 24 Resin 130 60000 70 10 (1) Ex. 25 Resin 130 60000 70 10 (1) Ex. 26 Resin 130 40000 70 10 (1) Ex. 27 Resin 130 40000 70 10 (1) Ex. 28 Resin 130 50000 70 0.2 (1) Ex. 29 Resin 130 50000 70 1 (1) Ex. 30 Resin 130 50000 70 2 (1) Ex. 31 Resin 130 50000 70 10 (1) Ex. 32 Resin 130 50000 70 20 (1) Ex. 33 Resin 130 50000 70 30 (1) Ex. 34 Resin 130 50000 70 40 (1) Ex. 35 Resin 130 50000 70 0.2 (1) Ex. 36 Resin 130 50000 70 1 (1) Ex. 37 Resin 130 50000 70 2 (1) Ex. 38 Resin 130 50000 70 10 (1) Ex. 39 Resin 130 50000 70 20 (1) Ex. 40 Resin 130 50000 70 30 (1) Ex. 41 Resin 130 50000 70 40 (1) Ex. 42 Resin 130 50000 70 2 2 (1) Ex. 43 Resin 130 50000 70 10 10 (1) Ex. 44 Resin 130 50000 70 20 20 (1)
(128) TABLE-US-00003 TABLE 3 Ratio of Resin Charge Ratio of Ratio Transport Additive (parts Molec- Material (parts by ular (parts by mass) by mass) Type mass) weight (3-1) (4-1) (9) (6-1) (6-2) Ex. 45 Resin 140 50000 60 10 (1) Ex. 46 Resin 140 50000 60 10 (1) Ex. 47 Resin 110 50000 90 10 (1) Ex. 48 Resin 110 50000 90 10 (1) Ex. 49 Resin 130 60000 70 10 (1) Ex. 50 Resin 130 60000 70 10 (1) Ex. 51 Resin 130 50000 70 10 (2) Ex. 52 Resin 130 50000 70 10 (2) Ex. 53 Resin 130 50000 70 10 (2) Ex. 54 Resin 130 50000 70 10 (2) Ex. 55 Resin 130 50000 70 10 (3) Ex. 56 Resin 130 50000 70 10 (3) Ex. 57 Resin 130 50000 70 10 (3) Ex. 58 Resin 130 50000 70 10 (3)
(129) TABLE-US-00004 TABLE 4 Ratio of Resin Charge Ratio of Ratio Transport Additive (parts Molec- Material (parts by ular (parts by mass) by mass) Type mass) weight (3-1) (4-1) (9) (6-1) (6-2) Comp. Resin 130 50000 70 10 Ex. 1 (4) Comp. Rein 130 50000 70 10 Ex. 2 (4) Comp. Resin 130 50000 70 10 Ex. 3 (4) Comp. Resin 130 50000 70 10 Ex. 4 (4) Comp. Resin 130 50000 70 10 Ex. 5 (5) Comp. Resin 130 50000 70 10 Ex. 6 (5) Comp. Resin 130 50000 70 10 Ex. 7 (5) Comp. Resin 130 50000 70 10 Ex. 8 (5) Comp. Resin 130 50000 70 10 Ex. 9 (1) Comp. Resin 130 50000 70 10 Ex. 10 (1) Comp. Resin 130 50000 70 Ex. 11 (1) Comp. Resin 130 50000 70 Ex. 12 (1) Ex. 59 Resin 130 50000 70 50 (1) Ex. 60 Resin 130 50000 70 50 (1)
(130) Evaluation of Photoreceptor:
(131) Electrical properties, actual machine characteristics, and solvent crack resistance of the photoreceptors produced in Examples 1 to 60 and Comparative Examples 1 to 12 described above were evaluated by the following methods. The results are shown in the following tables.
(132) Electrical Properties:
(133) For the photoreceptors produced in Examples 1 to 60 and Comparative Examples 1 to 12, the surface of each photoreceptor was charged at 650 V by means of corona discharge in a dark place in an environment at a temperature of 22 C. and a humidity of 50%, and then the surface potential V.sub.0 obtained immediately after charging was measured. Subsequently, the photoreceptor was left for 5 seconds in the dark place, and then the surface potential V.sub.5 was measured. The potential retention ratio Vk.sub.5(%) 5 seconds after the end of charging was calculated according to the following calculation formula (1):
Vk.sub.5=V.sub.5/V.sub.0100(1).
(134) Next, using a halogen lamp as a light source, the photoreceptor was irradiated with 1.0 mW/cm.sup.2 exposure light which was dispersed to 780 nm using a filter, for 5 seconds starting from the time point when the surface potential reached 600 V. With E.sub.1/2 (J/cm.sup.2) representing the amount of exposure that is required in light attenuation until the surface potential reached 300 V was denoted, and with Vr.sub.5 (V) representing the residual potential of the photoreceptor surface obtained 5 seconds after the end of exposure was denoted, these properties were evaluated.
(135) Photoresponsivity:
(136) For the photoreceptors produced in Examples 1 to 60 and Comparative Examples 1 to 12, the surface of each of the photoreceptors was charged at 800 V using Cynthia 93 in a dark place in an environment at a temperature of 5 C. and a humidity of 10%, and then the photoreceptor was rotated (167 rpm) and exposed to light at an intensity of 0.35 J/cm.sup.2. A surface electrometer was disposed so that the surface potentials of the photoreceptor could be measured 30 ms and 90 ms after the exposure. The difference between the surface potential obtained 90 ms after the exposure and the surface potential obtained 30 ms after the exposure was evaluated as a responsivity.
(137) Actual Machine Characteristics:
(138) Each of the photoreceptors produced in Examples 1 to 60 and Comparative Examples 1 to 12 was placed on a printer LJ4250 manufactured by Hewlett-Packard Company, which had been modified to measure the surface potential of each of the photoreceptors, and the potential of the exposed area of each photoreceptor was evaluated with respect to the usage environments between a low temperature/humidity environment (LL) and a high temperature/humidity environment (HH). In addition, image evaluation (memory evaluation) was also carried out.
(139) Next, the photoreceptors produced in Examples 1 to 60 and Comparative Examples 1 to 12 were placed on a digital copying machine of a two-component development system (Image Runner Color 2880, manufactured by Canon Inc.), which had been modified so that the surface potentials of the photoreceptors could be measured as well. Furthermore, printing was performed on 10,000 A4-size sheets, and the potential of the exposed area (VL) of each photoreceptor before and after the printing was measured, to evaluate potential stability. Moreover, the thicknesses of the photoreceptors before and after the printing were measured, and thereby the amount of wear (m) after the printing was evaluated. At the same time, image evaluation (memory evaluation) was carried out as well.
(140) Note that the image evaluation was performed in evaluation of printing on each image sample that has checkered flag patterns on the first half portion and halftones on the last half portion, by reading the presence/absence of a memory phenomenon where a checkered flag is displayed in the halftone portion. The one with the memory phenomenon was denoted a circle , the one with a slight memory phenomenon a triangle , and the one with no clear memory phenomenon an X. The one with the similar gradations to the original image is determined as (positive), and the one with the opposite gradation as the original image, which is, in other words, the one with inverted images, is determined as (negative).
(141) Solvent Crack Resistance:
(142) Under the same conditions as those of the evaluation of the actual machine characteristics, 10 sheets were printed using the photoreceptors produced in Examples 1 to 60 and Comparative Examples 1 to 12, and then each of the photoreceptors was immersed in kerosene for 60 minutes. Subsequently, a blank sheet was printed under the same conditions, to confirm the presence/absence of printing defects caused due to the presence of cracks. The image results with black stripes were denoted circles , and the ones without were denoted X.
(143) These results are shown in the following tables.
(144) TABLE-US-00005 TABLE 5 Responsivity (difference in Actual Machine Amount of potential Characteristics change in between 90 Exposed Area Potential of Memory Memory E.sub.1/2 ms and 30 Potentials VL VL (LL Evaluation Evaluation Vk.sub.5 (J/ Vr.sub.5 ms) LL*.sup.1 NN*.sup.2 HH*.sup.3 HH) in in (%) cm.sup.2) (V) (V) (V) (V) (V) (V) HH LL Ex. 1 96.6 0.25 35 10 61 49 45 16 Ex. 2 96.5 0.25 36 9 62 47 44 18 Ex. 3 96.8 0.26 35 9 63 52 44 19 Ex. 4 96.9 0.27 35 8 62 52 46 16 Ex. 5 96.8 0.27 36 8 64 52 45 19 Ex. 6 96.7 0.28 36 8 63 50 47 16 Ex. 7 96.5 0.28 38 10 66 53 50 16 Ex. 8 96.6 0.29 40 11 65 52 49 16 Ex. 9 96.9 0.30 40 11 67 54 51 16 Ex. 10 96.2 0.27 36 9 63 49 45 18 Ex. 11 96.4 0.27 37 8 64 51 47 17 Ex. 12 96.5 0.28 36 8 63 50 46 17 Ex. 13 96.4 0.29 36 8 62 52 48 14 Ex. 14 96.8 0.27 37 12 64 53 51 13 Ex. 15 96.8 0.29 39 11 63 51 49 14 Ex. 16 96.7 0.30 40 10 65 54 50 15 Ex. 17 96.7 0.29 37 9 64 52 45 19 Ex. 18 96.5 0.28 38 9 63 50 47 16 Ex. 19 96.8 0.28 39 8 66 53 50 16 Ex. 20 96.8 0.30 40 8 65 52 49 16 *.sup.1Temperature 5 C., humidity 10% *.sup.2Temperature 25 C., humidity 50% *.sup.3Temperature 35 C., humidity 85%
(145) TABLE-US-00006 TABLE 6 Amount Responsivity of (difference Actual Machine change in potential Characteristics in between 90 Exposed Area Potential Memory Memory ms and 30 Potentials VL of VL Evaluation Evaluation Vk.sub.5 E.sub.1/2 Vr.sub.5 ms) LL*.sup.1 NN*.sup.2 HH*.sup.3 (LL HH) in in (%) (J/cm.sup.2) (V) (V) (V) (V) (V) (V) HH LL Ex. 21 96.9 0.31 41 13 64 53 50 14 Ex. 22 96.8 0.26 36 8 60 48 46 14 Ex. 23 96.9 0.25 35 8 61 49 45 16 Ex. 24 96.5 0.29 38 12 65 52 41 24 Ex. 25 96.5 0.30 40 13 64 53 41 23 Ex. 26 95.9 0.30 40 14 66 50 48 18 Ex. 27 96.0 0.32 38 6 67 52 47 20 Ex. 28 96.5 0.30 37 7 67 52 48 19 Ex. 29 96.0 0.29 38 9 66 50 47 19 Ex. 30 96.4 0.30 36 8 66 54 49 17 Ex. 31 96.5 0.32 39 25 65 52 50 15 Ex. 32 96.0 0.31 39 24 69 56 48 21 Ex. 33 95.9 0.33 41 22 64 53 49 15 Ex. 34 95.8 0.35 40 22 68 55 50 18 Ex. 35 96.0 0.28 37 22 64 53 48 16 Ex. 36 95.8 0.29 38 22 69 50 52 17 Ex. 37 96.5 0.29 38 23 65 54 49 16 Ex. 38 96.5 0.29 37 24 68 52 53 15
(146) TABLE-US-00007 TABLE 7 Amount Responsivity of (difference Actual Machine change in potential Characteristics in between 90 Exposed Area Potential Memory ms and 30 Potentials VL of VL Memory Evaluation Vk.sub.5 E.sub.1/2 Vr.sub.5 ms) LL*.sup.1 NN*.sup.2 HH*.sup.3 (LL HH) Evaluation in (%) (J/cm.sup.2) (V) (V) (V) (V) (V) (V) in HH LL Ex. 39 96.3 0.30 40 26 69 56 51 18 Ex. 40 96.4 0.31 41 25 70 53 50 20 Ex. 41 95.9 0.32 40 26 71 55 49 22 Ex. 42 96.4 0.31 39 23 67 55 50 17 Ex. 43 96.0 0.33 38 23 67 53 51 16 Ex. 44 95.7 0.34 40 26 71 57 49 22 Ex. 45 96.5 0.32 40 27 68 53 51 17 Ex. 46 96.7 0.33 40 26 70 55 53 17 Ex. 47 96.5 0.26 35 22 64 49 45 19 Ex. 48 97.0 0.28 36 21 65 48 45 20 Ex. 49 96.8 0.33 38 23 73 60 53 20 Ex. 50 96.3 0.33 40 23 71 59 54 17 Ex. 51 96.7 0.30 38 8 65 52 41 24 Ex. 52 96.8 0.29 37 9 65 55 42 23 Ex. 53 95.8 0.31 40 22 68 55 45 23 Ex. 54 96.3 0.33 39 24 65 54 44 21 Ex. 55 95.9 0.32 37 9 65 55 48 17
(147) TABLE-US-00008 TABLE 8 Amount Responsivity of (difference Actual Machine change in potential Characteristics in between 90 Exposed Area Potential ms and 30 Potentials VL of VL Memory Memory Vk.sub.5 E.sub.1/2 Vr.sub.5 ms) LL*.sup.1 NN*.sup.2 HH*.sup.3 (LL HH) Evaluation Evaluation (%) (J/cm.sup.2) (V) (V) (V) (V) (V) (V) in HH in LL Ex. 56 96.2 0.33 40 9 63 51 42 21 Ex. 57 96.8 0.32 38 24 67 57 48 19 Ex. 58 96.3 0.30 39 23 68 55 47 21 Comp. 95.8 0.30 38 10 69 51 46 23 Ex. 1 Comp. 96.0 0.31 37 10 71 50 47 24 Ex. 2 Comp. 96.3 0.32 40 23 70 53 47 23 Ex. 3 Comp. 96.3 0.31 36 25 69 51 48 21 Ex. 4 Comp. 96.0 0.29 36 10 68 50 46 22 Ex. 5 Comp. 96.3 0.32 35 9 70 49 47 23 Ex. 6 Comp. 95.8 0.31 38 23 69 52 46 23 Ex. 7 Comp. 96.2 0.33 39 24 65 53 45 20 Ex. 8 Comp. 96.3 0.35 43 36 83 66 50 33 (pos) Ex. 9 Comp. 95.8 0.36 44 37 84 64 49 35 (pos) Ex. 10 Comp. 96.4 0.33 40 10 65 51 43 22 (neg) Ex. 11 Comp. 96.3 0.31 39 24 66 50 46 20 (neg) Ex. 12 Ex. 59 96.4 0.33 40 11 63 51 43 20 Ex. 60 96.3 0.31 39 23 67 50 46 21
(148) TABLE-US-00009 TABLE 9 Initial Exposed Exposed Degree of Film Area Area Amount of Image Scraping of Potential Potential Change in Memory Photosensitive Before Initial After Exposed Evaluation Layer Copying Image Copying Area After Before/After Solvent Starts Memory 100K Potential Repeated Copying Crack (V) Evaluation (V) (V) Printing (M) Resistance Ex. 1 62 40 22 2.70 Ex. 2 60 39 21 2.65 Ex. 3 59 38 21 2.60 Ex. 4 61 39 22 2.69 Ex. 5 59 40 19 2.70 Ex. 6 60 38 22 2.72 Ex. 7 60 40 20 2.49 Ex. 8 59 40 19 2.49 Ex. 9 59 41 18 2.50 Ex. 10 58 39 19 2.47 Ex. 11 60 41 19 2.30 Ex. 12 60 40 20 2.50 Ex. 13 61 43 18 2.45 Ex. 14 56 40 18 2.50
(149) TABLE-US-00010 TABLE 10 Initial Exposed Exposed Degree of Film Area Area Amount of Image Scraping of Potential Potential Change in Memory Photosensitive Before Initial After Exposed Evaluation Layer Copying Image Copying Area After Before/After Solvent Starts Memory 100K Potential Repeated Copying Crack (V) Evaluation (V) (V) Printing (M) Resistance Ex. 15 47 42 5 2.44 Ex. 16 51 47 4 2.30 Ex. 17 49 44 5 2.50 Ex. 18 48 42 6 2.47 Ex. 19 50 47 3 2.30 Ex. 20 52 49 3 2.28 Ex. 21 51 45 6 2.25 Ex. 22 47 43 4 2.50 Ex. 23 45 44 1 2.52 Ex. 24 48 46 2 2.40 Ex. 25 54 48 6 2.45 Ex. 26 53 47 6 2.63 Ex. 27 53 49 4 2.65 Ex. 28 51 46 5 2.47 Ex. 29 54 48 6 2.46 Ex. 30 53 47 6 2.44 Ex. 31 54 47 7 2.41 Ex. 32 55 49 6 2.38 Ex. 33 50 44 6 2.40
(150) TABLE-US-00011 TABLE 11 Initial Exposed Exposed Degree of Film Area Area Amount of Image Scraping of Potential Potential Change in Memory Photosensitive Before Initial After Exposed Evaluation Layer Copying Image Copying Area After Before/After Solvent Starts Memory 100K Potential Repeated Copying Crack (V) Evaluation (V) (V) Printing (M) Resistance Ex. 34 53 48 5 2.39 Ex. 35 53 46 7 2.51 Ex. 36 55 49 6 2.42 Ex. 37 55 50 5 2.50 Ex. 38 54 49 5 2.39 Ex. 39 53 47 6 2.42 Ex. 40 53 46 7 2.40 Ex. 41 55 50 5 2.43 Ex. 42 55 50 5 2.45 Ex. 43 53 49 4 2.40 Ex. 44 58 53 5 2.40 Ex. 45 55 49 6 2.43 Ex. 46 54 47 7 2.45 Ex. 47 48 43 5 2.60 Ex. 48 48 44 4 2.59 Ex. 49 54 51 3 2.28 Ex. 50 56 54 2 2.30 Ex. 51 54 52 2 2.40 Ex. 52 54 49 5 2.38
(151) TABLE-US-00012 TABLE 12 Initial Exposed Exposed Degree of Film Area Area Amount of Image Scraping of Potential Potential Change in Memory Photosensitive Before Initial After Exposed Evaluation Layer Copying Image Copying Area After Before/After Solvent Starts Memory 100K Potential Repeated Copying Crack (V) Evaluation (V) (V) Printing (M) Resistance Ex. 53 55 48 7 2.28 Ex. 54 56 50 6 2.30 Ex. 55 56 54 2 2.55 Ex. 56 53 52 1 2.50 Ex. 57 56 49 7 2.40 Ex. 58 59 53 6 2.40 Comp. 61 56 5 3.38 X Ex. 1 Comp. 60 54 6 3.40 X Ex. 2 Comp. 63 61 2 3.39 X Ex. 3 Comp. 60 52 8 3.33 X Ex. 4 Comp. 59 55 4 (neg) 5.00 Ex. 5 Comp. 58 56 2 (neg) 5.02 Ex. 6 Comp. 54 48 6 (neg) 5.04 Ex. 7 Comp. 53 50 3 (neg) 5.10 Ex. 8 Comp. 55 53 2 (neg) 2.63 X Ex. 9 Comp. 74 65 9 (neg) 2.60 X Ex. 10 Comp. 52 46 6 2.90 Ex. 11 Comp. 54 48 6 2.80 Ex. 12 Ex. 59 52 44 8 3.19 Ex. 60 54 45 9 3.23
(152) As can be seen from the results in the tables above, it is clear that the use of a combination of a resin binder, a charge transport material, and an additive in the present invention realized higher sensitivity and lower residual potentials than Comparative Examples 1 to 10 for the initial electrical properties. It is also clear that the use of the additive in the present invention hardly caused significant fluctuations in the initial sensitivities, compared to Comparative Examples 11 and 12 in which no additives were used.
(153) It is also clear from the results in the tables above that the use of a combination of a resin binder, a charge transport material, and an additive in the present invention reduced the environmental dependency of the potentials or images and significantly improved the memories in the low temperature/humidity environment in particular.
(154) According to the results in the tables above, it was confirmed that the use of a combination of a resin binder, a charge transport material, and an additive in the present invention achieved excellent initial electrical properties and potential characteristics in the various environments, in durability printing, showed stable potential transitions without any effects of ozone, NOx and the like in the apparatus, reduced the changes in potential and the degree of film scraping, and obtained favorable solvent crack resistance.
(155) Therefore, the use of a combination of a resin binder, a charge transport material, and an additive according to the present invention can obtain an excellent photoreceptor for electrophotography with less amount of wear, without impairing the electrical properties thereof.