Variable volume transfer shuttle capsule and valve mechanism
10253724 ยท 2019-04-09
Assignee
Inventors
- Hugo Benjamin Tour (Rehovot, IL)
- Oded Tour (San Diego, CA, US)
- Gilad Tour (Rehovot, IL)
- Ehud Sivan (Lehavim, IL)
- Michael H. Wahl (Bonita, CA, US)
Cpc classification
F02G2270/55
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L5/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02G2244/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02G1/043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02G1/055
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L5/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B33/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L7/022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L7/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B41/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N5/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02G2244/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01L5/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02G1/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02G1/043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02G1/055
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L5/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An engine includes a compression chamber that intakes and compresses working fluid; an expansion chamber that expands and exhausts working fluid; and a transfer chamber that receives working fluid from the compression chamber and transfers working fluid to the expansion chamber, wherein an internal volume of the transfer chamber decreases during the transfer of working fluid.
Claims
1. An engine comprising: a compression chamber that intakes and compresses working fluid; an expansion chamber that expands and exhausts the working fluid; and a transfer chamber that receives the working fluid from the compression chamber, moves reciprocally between and perpendicularly to the compression and expansion chambers, and transfers the working fluid to the expansion chamber; and a compression piston that compresses working fluid in the compression chamber and into the transfer chamber, wherein an internal volume of the transfer chamber decreases during the transfer of the working fluid to further compress the working fluid in the transfer chamber.
2. The engine of claim 1, further comprising an ignition source, inside the engine, that initiates expansion.
3. The engine of claim 1, further comprising a transfer port of the transfer chamber that alternatively fluidly couples to an outlet port of the compression chamber and to an inlet port of the expansion chamber.
4. The engine of claim 3, wherein the transfer port simultaneously couples the outlet port of the compression chamber with the transfer port of the transfer chamber and the inlet port of the expansion chamber with the transfer port of the transfer chamber during a portion of a cycle of the engine.
5. The engine of claim 1, wherein the transfer chamber comprises a transfer cylinder, a transfer cylinder extrusion, and a transfer cylinder housing, wherein the transfer cylinder is positioned within and moves relative to the transfer cylinder housing, and wherein the transfer cylinder extrusion is positioned within the transfer cylinder and does not move relative to the transfer cylinder housing.
6. The engine of claim 5, wherein the extrusion is parabolic.
7. The engine of claim 5, further comprising sealing rings between the transfer cylinder and transfer cylinder housing and between the transfer cylinder and transfer cylinder extrusion.
8. A method of operating an engine comprising: compressing working fluid in a first chamber and into a second chamber; transferring the working fluid from the first chamber to the second chamber; moving the second chamber reciprocally between and perpendicularly to the first chamber and a third chambers; decreasing an internal volume of the second chamber while the working fluid is within the internal volume to further compress working fluid in the second chamber; transferring the working fluid from the second chamber to the third chamber; and expanding the working fluid in the third chamber.
9. The method of claim 8, further comprising transferring heat to the working fluid in the third chamber using a heat exchanger located partially outside the engine.
10. The method of claim 9, further comprising routing the working fluid from the third chamber to the first chamber.
11. The method of claim 10, further comprising cooling the working fluid as it is routed from the third chamber to the first chamber.
12. The method of claim 8, further comprising alternatively fluidly coupling the second chamber to an outlet port of the first chamber and to an inlet port of the third chamber through the movement of the second chamber between the first and third chambers.
13. The method of claim 12, simultaneously fluidly coupling the second chamber with the outlet port of the first chamber and the inlet port of the third chamber during a portion of a cycle of the engine.
14. The method of claim 13, wherein the second chamber comprises a cylinder, a cylinder extrusion, and a cylinder housing, wherein the cylinder is positioned within and moves relative to the cylinder housing, and wherein the cylinder extrusion is positioned within the cylinder and does not move relative to the cylinder housing.
15. The method of claim 14, wherein the extrusion is parabolic.
16. The method of claim 14, further comprising sealing rings between the cylinder and the cylinder housing.
17. An engine comprising: a compression chamber that intakes and compresses working fluid; an expansion chamber that expands and exhausts the working fluid; a transfer chamber that receives the working fluid from the compression chamber, moves reciprocally between and perpendicularly to the compression and expansion chambers, and transfers the working fluid to the expansion chamber; a compression piston that compresses working fluid in the compression chamber and into the transfer chamber, wherein an internal volume of the transfer chamber decreases during the transfer of the working fluid to further compress the working fluid in the transfer chamber; and a heat exchanger, for transfer of thermal energy from an external heat source to the working fluid.
18. The engine of claim 17, further comprising a conduit that routes the working fluid from the expansion chamber to the compression chamber.
19. The engine of claim 18, further comprising a cooling chamber in the conduit.
20. The engine of claim 18, further comprising a valve in the conduit that fluidly couples and decouples the compression and expansion chambers.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS
(20) The invention is described in detail below with reference to the figures, wherein similar elements are referenced with similar numerals throughout. It is understood that the figures are not necessarily drawn to scale. Nor do they necessarily show all the details of the various exemplary embodiments illustrated. Rather, they merely show certain features and elements to provide an enabling description of the exemplary embodiments.
(21) Referring to
(22) Still referring to
(23) Still referring to
(24) The connecting rods 3 and 9 connect their respective pistons to their respective crankshaft throws. The compression crankshaft 1 converts rotational motion into compression piston 5 reciprocating motion. The reciprocating motion of the expansion piston 10 is converted into rotational motion of crankshaft 1, which is converted to engine rotational motion or work (e.g., the crankshaft 1 may also serve as the engine output shaft). Both compression piston 5 and expansion piston 10 may have or may not have irregular structure or protrusions. The function of these protrusions may be to decrease the dead volume. Exemplary protrusions are disclosed in U.S. patent application Ser. No. 14/362,101, the content of which is incorporated herein by reference in its entirety.
(25) In an exemplary embodiment, the TSCVM cylinder 6 houses the TSCVM 7 and both are placed on top and perpendicular to both compression cylinder 4 and expansion cylinder 8. TSCVM connecting rod 21 connect TSCVM 7 to TSCVM crankshaft 2. TSCVM crankshaft 2 converts rotational motion into TSCVM 7 reciprocating motion. TSCVM crankshaft 2 is mechanically connected via a mechanical linkage mechanism or gear train to crankshaft 1, thus crankshaft 1 drives TSCVM crankshaft 2, and hence the two crankshafts are synchronized. In another exemplary embodiment, a swash plate mechanism or a camshaft mechanism could be used to drive TSCVM 7. TSCVM 7 houses a spherical or oblong transfer chamber B, and a TSCVM port 19 (Chamber B may be thermally insulated).
(26) During TSCVM 7 reciprocating motion, transfer chamber B alternates between being fluidly coupled to cold chamber A and hot chamber C. In some embodiments, transfer chamber B is fluidly coupled to only one of chamber A and chamber C at any one time. In other embodiments transfer chamber B is fluidly coupled to both chamber A and chamber C during some period or point of the engine cycle. Heat transfer elements 17 are placed between chamber B and C.
(27) Still referring to
(28) In another embodiment, during TSCVM 7 reciprocating motion and at a fraction of crankshaft 2 rotational cycle, transfer chamber B could be fluidly connected to both cold chamber A and hot chamber C.
(29) During TSCVM 7 reciprocating motion, transfer chamber B, via TSCVM port 19, may fluidly couple or decouple from chamber A.
(30) During TSCVM 7 reciprocating motion, transfer chamber B, via TSCVM port 19, may be fluidly couple or decouple from chamber C.
(31) During TSCVM 7 reciprocating motion, when transfer chamber B, via TSCVM port 19 is neither coupled to chamber A via port 18 nor to chamber C via port 20, TSCVM port 19 remains sealed. In some embodiments, TSCVM port 19 simultaneously couples to Chamber A and Chamber C during a portion of a cycle of the engine (as illustrated in
(32) In exemplary embodiments, predetermined phase delay is introduced via crankshaft 1, such that compression piston 5 leads or follows expansion piston 10.
(33) In one embodiment, the three way valve 16 may open to fluidly connect chambers A and D in a range of crankshaft degrees starting when compression piston 5 reaches its TDC (give or take a few degrees) and until it reaches its BDC (give or take a few degrees). During this time the three way valve 16 disconnect chambers D and C. Within piston phase-lag angle range, before and after compression piston 5 and expansion piston 10 passes through their respective TDCs and BDCs some overlay or underlay is allowed, i.e., both valve 16 transfer passages 14 and 15 may be closed or open at same time.
(34) In one embodiment, the three way valve 16 may open to fluidly connect chambers C and D in a range of crankshaft degrees starting when expansion piston 10 reaches its BDC (give or take a few degrees) and until it reaches its TDC (give or take a few degrees). During this time the three way valve 16 disconnects chambers D and A. Within piston phase lag angle range, before and after compression piston 5 and expansion piston 10 passes through their respective TDCs and BDCs some overlay or underlay is allowed, i.e., both valve 16 passages 14 and 15 may be closed or open at same time.
(35) In one embodiment, the TSCVM cylinder 6 houses TSCVM 7 and both are placed on top and perpendicular to both compression cylinder 4 and expansion cylinder 8. The TSCVM connecting rod 21 connects TSCVM 7 to TSCVM crankshaft 2. TSCVM crankshaft 2 converts rotational motion into TSCVM 7 reciprocating motion. TSCVM 7 houses a spherical (for example) transfer chamber B, and a TSCVM port 19. During TSCVM 7 reciprocating motion, transfer chamber B alternate between being fluidly connected to cold chamber A and/or hot chamber C.
(36) Referring again to
(37) During an expansion stroke, in which the engine is producing work, the expansion piston 10 may push the expansion connecting rod 9, causing the crankshaft 1 to rotate. During an exhaust stroke, inertial forces (which may be initiated by a flywheel massnot shown) cause crankshaft 1 to continue its rotation, and cause the expansion connecting rod 9 to move expansion piston 10 toward its TDC, which in turn exhausts working fluid through line 15 (conduit) into cooling chamber D as illustrated in
(38) Referring to
(39) In various exemplary embodiments, crankshaft 1 structural configurations may vary in accordance with desired engine configurations and designs. For example, possible crankshaft design factors may include: the number of crankshafts, the number of dual cylinders, the relative cylinder positioning, the crankshaft gearing mechanism, and the direction of rotation. In one exemplary embodiment, a single crankshaft would actuate both compression piston 5 and expansion piston 10 via compression connecting rod 3 and expansion piston connecting rod 9. Such single crankshaft could actuate multiple pairs of compression piston 5 and expansion piston 10.
(40)
(41) As illustrated in
(42) As illustrated in
(43) The compression stroke begins when compression piston 5 passes through its BDC point and the three ways valve 16 disconnects chambers A from D (
(44) After the TSCVM 7 reaches its BDC (
(45) As noted, the TSCVM transfer chamber includes an internal volume that decreases during transfer of the working fluid from the compression chamber A to the expansions chamber B. Decreasing the internal volume of the transfer chamber during transfer of the working fluid may advantageously increase the efficiency of the engine. For example, the decreasing volume may further increase the pressure of the working fluid prior to transfer, thus increasing the compression ratio of the engine.
(46) In some embodiments, the transfer chamber further compresses the working fluid received from the compression chamber. By further compressing and transferring the working fluid, some embodiments may advantageously minimize dead space. Some embodiments may also increase the amount of compressed working fluid that is transferred to participate in the expansion stroke.
(47) As described above, the transfer chamber may further compress the working fluid received from the compression chamber. In some embodiments, the transfer chamber B compresses while transferring working fluid to the expansion chamber C. This may happen if TSCVM 7 reaches its TDC at the same time expansion piston 10 reaches its TDC (not shown). In some embodiments, there is no further compression, just transfer, of working fluid (for example, if the expansion piston clears more space, i.e., moves away from its TDC, than space is reduced in chamber B due to TSCVM 7 movement towards the static TSCVM cylinder extrusion 22). In some embodiments, the working fluid is undergoing compression in the transfer chamber during part of the cycle and expansion during the end of the transfer (for example, if the expansion piston clears more space than the transfer chamber covers; this may occur just at the end of the transfer process). Note that all three conditionscompression, no change, and expansionof the working fluid may happen during the same working fluid transfer process at different stages of the cycle. Although some descriptions herein may describe working fluid that is further compressed during a fraction of the transfer process, it should be noted that is one embodiment of the claimed subject matter and is offered for illustrative purposes.
(48) In the examples described herein, the transfer chamber includes a transfer cylinder, a transfer cylinder extrusion, and a transfer cylinder housing. As used herein, a transfer cylinder extrusion can be understood to be a structure positioned within a transfer cylinder that provides a portion of a boundary of the transfer chamber. The transfer cylinder extrusion may be moveable relative to an internal wall of the transfer cylinder to reduce the volume in the transfer chamber. The transfer cylinder is positioned within and moves relative to the transfer cylinder housing, and the transfer cylinder extrusion is positioned within the transfer cylinder and does not move relative to the transfer cylinder housing. In some further embodiments, the extrusion has a parabolic head.
(49) One of skill in the art will recognize that the depicted cylinder, extrusion, and housing is one example of a transfer chamber that has an internal volume that decreases during transfer. Other examples include, but are not limited to, a transfer piston and transfer cylinder. In this example, ports on a transfer cylinder wall may fluidly couple the compression chamber to the transfer chamber and the expansion chamber to the transfer chamber. Yet further examples may include a conduit that is gated open to the transfer cylinder after the transfer piston finishes transfer of the working fluid and is on its way back to connect with the compression chamber (cylinder). Through this conduit cold working fluid can be introduced to the transfer chamber. Once the transfer piston start its movement back toward the expansion cylinder, this gate may close.
(50) The expansion stroke begins as piston 10 reaches its TDC and the TSCVM 7 reciprocal motion toward its TDC cause transfer chamber B and chamber C to be fluidly coupled as TSCVM port 19 aligns with expansion cylinder working fluid inlet port 20 (
(51) As will be recognized by one of skill in the art, heating elements 12 are optional and can be added to provide efficient transfer of heat from an external heat source to the working fluid. Further, although the heat elements 12 in
(52) As shown in
(53) The exhaust stroke begins after the expansion piston 10 passes through its BDC at the end of the power stroke and starts moving toward its TDC (
(54) In various exemplary embodiments illustrated in
(55) The reservoir chamber D may hold more working fluid than is compressed during the compression stroke enabling longer cooling period for the working fluid used in the engine cycle.
(56) All moving pistons, including TSCVM 7 may be sealed utilizing sealing-rings as known in the art. Regarding TSCVM, sealing rings may be added between the transfer cylinder TSCVM 7 and transfer cylinder housing 6 and between the transfer cylinder TSCVM 7 and transfer cylinder extrusion 22.
(57) In external combustion engines, the working fluid can be air or other gases such as helium or hydrogen, for example. The initial working fluid pressure enclosed within the engine may (or may not) be pressurized beyond (or beneath) atmospheric pressure.
(58) The three way valve 16 directs hot cylinder exhaust working fluid into cooling chamber D and colder working fluid from cooling chamber D into compression chamber A. There are several, known in the art, ways to implement this valve, such as a three way rotary valve type, a spool within a sleeve three way valve type, or to use two each dual position (open/close; poppet valves, for example) valve types, for example.
(59) The cold cylinder (compression cylinder) may be externally cooled, using ribs and/or water cooling mechanism, for example.
(60) In a preferred embodiment, the reservoir chamber D is externally cooled, by using cooling ribs 12, for example.
(61) The hot cylinder (expansion cylinder) may be externally heated by an external heat source.
(62) In another exemplary embodiment, which uses as the working fluid ambient air, items 11-15 of
(63) In another exemplary embodiment, in which the working is confined in a closed circuit loop (as described in
(64) The engine relative high compression ratio enables utilizing relative low volume heat exchangers, therefore, further reducing dead volume.
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(66) Decreasing the internal volume of the transfer chamber during transfer of the working fluid may advantageously increase the efficiency of the engine. For example, the decreasing volume may further increase the pressure of the working fluid prior to transfer, thus increasing the compression ratio of the engine. The engine may be an external split-cycle engine, and internal split-cycle engine, or any engine.
(67) As used herein, the term dead space (or dead volume) can be understood to refer to an area of the compression chamber A or the expansion chamber C or part of the TSCVM in an external heat engine or internal combustion engine, wherein the space (volume) holds compressed working fluid that does not participate in expansion. Such dead space can be a transfer valve or a connecting tube, or other structure that prevents fluid from being transferred and expanded. Other terms could be also used to describe such structures, such as dead volume or parasitic volume. Specific instances of dead space are discussed throughout this disclosure, but may not necessarily be limited to such instances.
(68) As used herein, the term fluid can be understood to include both liquid and gaseous states.
(69) As used herein, crankshaft degrees can be understood to refer to a portion of a crankshaft rotation, where a full rotation equals 360-degrees.
(70) Although certain embodiments are described exclusively with respect to an external combustion engine or an internal combustion engine, it should be appreciated that the systems and methods apply equally to external combustion engines, internal combustion engines, and any other engine. In some embodiment, an ignition source inside the internal combustion engine could initiate expansion (for example, spark ignition; SI). In some embodiments, an ignition source is not used to initiate expansion in the internal combustion chamber and combustion may be initiated by compression (compression ignition; CI).
(71) Description of an internal combustion engineincluding phase-lag, combustion timing, opposite phase lag, compression piston leading, combustion at the spool and after coupling to the expansion cylinder, and multi-expansion cylinders to a single compression cylinderare found in PCT Application No. PCT/US2014/047076, the content of which is incorporated herein by reference in its entirety and for all purposes.
(72) Any variations in font in the diagrams or figures is accidental is not intended to signify a distinction or emphasis.
(73) Although the present invention has been fully described in connection with embodiments thereof with reference to the accompanying drawings, it is to be noted that various changes and modifications will become apparent to those skilled in the art. Such changes and modifications are to be understood as being included within the scope of the present invention as defined by the appended claims. The various embodiments of the invention should be understood that they have been presented by way of example only, and not by way of limitation. Likewise, the various diagrams may depict an example architectural or other configuration for the invention, which is done to aid in understanding the features and functionality that can be included in the invention. The invention is not restricted to the illustrated example architectures or configurations, but can be implemented using a variety of alternative architectures and configurations. Additionally, although the invention is described above in terms of various exemplary embodiments and implementations, it should be understood that the various features and functionality described in one or more of the individual embodiments are not limited in their applicability to the particular embodiment with which they are described. They instead can, be applied, alone or in some combination, to one or more of the other embodiments of the invention, whether or not such embodiments are described, and whether or not such features are presented as being a part of a described embodiment. Thus the breadth and scope of the invention should not be limited by any of the above-described exemplary embodiments.
(74) It will be appreciated that, for clarity purposes, the above description has described embodiments of the invention with reference to different functional units and processors. However, it will be apparent that any suitable distribution of functionality between different functional units, processors or domains may be used without detracting from the invention. For example, functionality illustrated to be performed by separate processors or controllers may be performed by the same processor or controller. Hence, references to specific functional units are only to be seen as references to suitable means for providing the described functionality, rather than indicative of a strict logical or physical structure or organization.
(75) The particular features presented in the dependent claims can be combined with each other in other manners within the scope of the invention such that the invention should be recognized as also specifically directed to other embodiments having any other possible combination of the features of the dependent claims. For instance, for purposes of claim publication, any dependent claim which follows should be taken as alternatively written in a multiple dependent form from all prior claims which possess all antecedents referenced in such dependent claim if such multiple dependent format is an accepted format within the jurisdiction (e.g. each claim depending directly from claim 1 should be alternatively taken as depending from all previous claims). In jurisdictions where multiple dependent claim formats are restricted, the following dependent claims should each be also taken as alternatively written in each singly dependent claim format which creates a dependency from a prior antecedent-possessing claim other than the specific claim listed in such dependent claim below.
(76) Terms and phrases used in this document, and variations thereof, unless otherwise expressly stated, should be construed as open ended as opposed to limiting. As examples of the foregoing; the term including should be read as meaning including, without limitation or the like; the term example is used to provide exemplary instances of the item in discussion, not an exhaustive or limiting list thereof; and adjectives such as conventional, traditional, normal, standard, known, and terms of similar meaning, should not be construed as limiting the item described to a given time period, or to an item available as of a given time. But instead these terms should be read to encompass conventional, traditional, normal, or standard technologies that may be available, known now, or at any time in the future. Likewise, a group of items linked with the conjunction and should not be read as requiring that each and every one of those items be present in the grouping, but rather should be read as and/or unless expressly stated otherwise. Similarly, a group of items linked with the conjunction or should not be read as requiring mutual exclusivity among that group, but rather should also be read as and/or unless expressly stated otherwise. Furthermore, although items, elements or components of the invention may be described or claimed in the singular, the plural is contemplated to be within the scope thereof unless limitation to the singular is explicitly stated. The presence of broadening words and phrases such as one or more, at least, but not limited to or other like phrases in some instances shall not be read to mean that the narrower case is intended or required in instances where such broadening phrases may be absent.