Substrate comprising a surface coated with an epilamization agent and method for epilamization of such a substrate
10253129 ยท 2019-04-09
Assignee
Inventors
Cpc classification
C10N2040/06
CHEMISTRY; METALLURGY
C09D153/00
CHEMISTRY; METALLURGY
C10N2050/02
CHEMISTRY; METALLURGY
C10M2221/02
CHEMISTRY; METALLURGY
C08F293/00
CHEMISTRY; METALLURGY
International classification
C08F293/00
CHEMISTRY; METALLURGY
G04B37/22
PHYSICS
Abstract
The disclosure relates to a substrate comprising a surface at least part of which is coated with an epilamization agent, the epilamization agent including at least one compound in the form of a block copolymer comprising at least one block of M units linked by covalent bonds by their main chains, and at least one block of N units linked by covalent bonds by their main chains, the blocks being connected to each other by covalent bonds by their main chains in linear sequences, where M is a and N is ##STR00001##
Claims
1. A substrate comprising a surface, at least part of which is coated with an epilamization agent, wherein said epilamization agent comprises at least one compound in the form of a block copolymer comprising at least one block of M units linked by covalent bonds by their main chains, and at least one block of N units linked by covalent bonds by their main chains, said blocks being connected to each other by covalent bonds by their main chains in linear sequences, where: ##STR00015## where R.sub.1, R.sub.2, which may be identical or different, are H, a C.sub.1-C.sub.10 alkyl group, a C.sub.1-C.sub.10 alkenyl group, Y, X, which may be identical or different, are spacer arms formed of a heteroatom or of a linear or branched hydrocarbon chain comprising at least one carbon atom, and that may contain at least one heteroatom, A, which may be identical or different, forms an anchoring moiety to the substrate, and is chosen from the group comprising thiols, thioethers, thioesters, sulphides, thioamides, silanols, alkoxysilanes, silane halides, hydroxyls, phosphates, protected or non-protected phosphonic acids, protected or non-protected phosphonates, amines, ammoniums, nitrogenated heterocycles, carboxylic acids, anhydrides, catechol, L, which may be identical or different, is a halogenated C.sub.1-C.sub.20 carbon moiety; and wherein the block of M units comprises at least two different A anchoring moieties.
2. The substrate according to claim 1, wherein R.sub.1, R.sub.2, which may be identical or different, are H or a CH.sub.3 group.
3. The substrate according to claim 1, wherein at least one of the block of M units and block of N units comprises at least one P unit, where P is ##STR00016## R.sub.3, which may be identical or different, being H, a C.sub.1-C.sub.10 alkyl group, a C.sub.1-C.sub.10 alkenyl group, R.sub.4, which may be identical or different, is H, CH.sub.3, a linear or branched, saturated or unsaturated hydrocarbon chain comprising at least 2 carbon atoms, and that may contain at least one heteroatom.
4. The substrate according to claim 3, wherein R.sub.3, which may be identical or different, is H or a CH.sub.3 group.
5. The substrate according to claim 3, wherein the block copolymer comprises between 0.1% and 50% of M units, between 1% and 99.9% of N units, and between 0% and 50% of P units.
6. The substrate according to claim 5, wherein the copolymer comprises between 5% and 30% of M units, between 50% and 99.9% of N units, and between 0% and 30% of P units.
7. The substrate according to claim 1, wherein Y, X, which may be identical or different, are selected from the group comprising C.sub.1-C.sub.20 ester groups, amide groups, and styrene derivative groups.
8. The substrate according to claim 7, wherein Y, X, which may be identical or different, are C.sub.2-C.sub.10 ester groups.
9. The substrate according to claim 1, wherein L is a C.sub.2-C.sub.20 carbon moiety.
10. The substrate according to claim 9, wherein L is a C.sub.4-C.sub.10 carbon moiety.
11. The substrate according to claim 1, wherein L is an at least partially fluorinated moiety.
12. The substrate according to claim 1, wherein L is a completely fluorinated moiety.
13. The substrate according to claim 1, wherein the block copolymer comprises between 10 and 350 units.
14. The substrate according to claim 1, wherein the surface thereof, at least part of which is coated with the epilamization agent, is made of a material chosen from the group comprising metals, metal oxides, polymers, sapphire, ruby, silicon, silicon oxides, silicon nitrides, silicon carbides, DLC, and alloys thereof.
15. A timepiece or piece of jewellery comprising an element comprising a substrate according to claim 1.
Description
DETAILED DESCRIPTION OF THE INVENTION
(1) According to the present invention, a substrate, particularly a substrate of an element for a timepiece or piece of jewellery, has a surface at least part of which is coated with an epilamization agent, said epilamization agent comprising at least one compound in the form of a block copolymer comprising at least one block of M units linked by covalent bonds by their main chains, and at least one block of N units linked by covalent bonds by their main chains, at least one of the block of M units and the block of N units optionally comprising at least one P unit, linked by covalent bonds by their main chains, said blocks being connected to each other by covalent bonds by their main chains in linear sequences where
(2) ##STR00006## where R.sub.1, R.sub.2, R.sub.3, which may be identical or different, are H, a C.sub.1-C.sub.10 alkyl group, a C.sub.1-C.sub.10 alkenyl group, and preferably H, a CH.sub.3 group Y, X, which may be identical or different, are spacer arms formed of a heteroatom or of a linear or branched hydrocarbon chain comprising at least one carbon atom, and that may contain at least one heteroatom, A, which may be identical or different, forms an anchoring moiety to the substrate, and is chosen from the group comprising thiols, thioethers, thioesters, sulphides, thioamides, silanols, alkoxysilanes, silane halides, hydroxyls, phosphates, protected or non-protected phosphonic acids, protected or non-protected phosphonates, amines, ammoniums, nitrogenated heterocycles, such as imidazole or pyridine, carboxylic acids, anhydrides, catechol, L, which may be identical or different, is a halogenated, preferably fluorinated, C.sub.1-C.sub.20 carbon moiety, R.sub.4, which may be identical or different, is H, CH.sub.3, a linear or branched, saturated or unsaturated hydrocarbon chain comprising at least 2 carbon atoms, and that may contain at least one heteroatom.
(3) Preferably, the block copolymer comprises at least one block of M units linked by covalent bonds by their main chains, and at least one block of N units linked by covalent bonds by their main chains, at least one of the block of M units and the block of N units optionally comprising at least one P unit, linked by covalent bonds by their main chains, said blocks being connected to each other by covalent bonds by their main chains in linear sequences, where
(4) ##STR00007## where R.sub.1, R.sub.2, R.sub.3, which may be identical or different, are H, a C.sub.1-C.sub.10 alkyl group, a C.sub.1-C.sub.10 alkenyl group, and preferably H, a CH.sub.3 group, Y, X, which may be identical or different, are spacer arms formed of a heteroatom or of a linear or branched hydrocarbon chain comprising at least one carbon atom, and that may contain at least one heteroatom, A, which may be identical or different, forms an anchoring moiety to the substrate, and is chosen from the group comprising thiols, thioethers, thioesters, sulphides, thioamides, silanols, alkoxysilanes, silane halides, hydroxyls, phosphates, protected or non-protected phosphonic acids, protected or non-protected phosphonates, amines, ammoniums, nitrogenated heterocycles, such as imidazole or pyridine, carboxylic acids, anhydrides, catechol, L, which may be identical or different, is a halogenated, preferably fluorinated, C.sub.1-C.sub.20 carbon moiety, R.sub.4, which may be identical or different, is H, CH.sub.3, a linear or branched, saturated or unsaturated hydrocarbon chain comprising at least 2 carbon atoms, and that may contain at least one heteroatom.
(5) Preferably, the block copolymer comprises or is formed only of blocks of M units and blocks of N units, at least one of the blocks of M units and the block of N units optionally comprising at least one P unit.
(6) The blocks of units M and N, which optionally comprise at least one P unit, are connected to each other by covalent bonds by their main chains in linear sequences, so that the block copolymer can be written in the form:
(7) ##STR00008##
(8) Preferably, the block copolymer comprises a single block of M units and a single block of N units, at least one of the block of M units and the block of N units optionally comprising at least one P unit. When present, the number z of P units in the block of M units may vary from the number w of P units in the block of N units.
(9) Preferably, the P units are integrated and distributed within the block formed of N units, for example by statistical copolymerisation of P units with the N units to form a single block formed mostly of N units and integrated in a block of N units.
(10) Advantageously, the identical or different Y, X moieties are chosen from the group comprising C.sub.1-C.sub.20 ester groups, preferably C.sub.2-C.sub.10 ester groups, more preferably C.sub.2-C.sub.6 ester groups, and even more preferably C.sub.2-C.sub.5 ester groups, preferably alkyl ester groups, preferably linear, amide groups, and styrene derivative groups.
(11) The A functional groups of interest are capable of reaction with the substrate surface to be epilamized, so as to form anchoring moieties for the epilamization agent at the substrate surface. Advantageously, A groups may be provided at the end of the block of M units.
(12) Advantageously, the block of M units comprises at least two different A anchoring moieties.
(13) The L functional groups of interest are responsible for the epilame effect. They comprise at least one halogen atom, preferably a fluorine atom. Preferably, L is a carbon moiety, namely a C.sub.2-C.sub.20, preferably C.sub.4-C.sub.10, and more preferably C.sub.6-C.sub.9 alkyl chain, which may be cyclic, preferably with no heteroatom. L is partially or completely halogenated. Advantageously, L is an at least partially fluorinated and preferably completely fluorinated moiety. L may also comprise a hydrogen atom in the end group. L is preferably a perfluorinated alkyl chain.
(14) The R.sub.4 functional groups of interest of the P units are used to modify the properties of the epilamization agent and/or to provide other functions. For example, R.sub.4 may be an alkyl chain, preferably a C.sub.8-C.sub.20 alkyl chain, used to modify the angle of contact obtained or a chain capable of forming cross-linking points in a complementary cross-linking step (step e). For example, the P units may be derived from stearyl methacrylate. It is clear that the R.sub.4 present in the block of M units may be different from the R.sub.4 present in the block of N units.
(15) Preferably, the block copolymer comprises between 0.1% and 50%, preferably between 5% and 30%, and more preferably between 5% and 20% of M units, between 1% and 99.9%, preferably between 50% and 99.9%, and more preferably between 80% and 95% of N units, and between 0% and 50%, preferably between 0% and 30%, and more preferably between 0% and 10% of P units, the percentages being expressed with respect to the total number of units (x+y+z+w).
(16) Advantageously, the block copolymer comprises between 10 and 350 units (x+y+z+w).
(17) In a particularly advantageous manner, the M, N, P units are chosen to bear several different types of A groups, several L groups, preferably of the same type, and possibly one or more R.sub.4 groups, which may be identical or of a different type, so as to refine and improve the properties of the epilamization agent, in order to obtain more specifically a universal epilamization agent having improved affinity with the substrate.
(18) Preferably, the substrate surface, at least part of which is coated with the epilamization agent, is made of a material chosen from the group comprising metals, doped or undoped metal oxides, polymers, sapphire, ruby, silicon, silicon oxides, silicon nitrides, silicon carbides, DLC (Diamond Like Carbon), and alloys thereof.
(19) More specifically, the substrate surface may be made of steel, of noble metals such as gold, rhodium, palladium, platinum, or of doped or undoped metal oxides of aluminium, zirconium, titanium, chromium, manganese, magnesium, iron, nickel, copper, zinc, molybdenum, silver, tungsten, or of polyoxymethylene or acrylamide, and alloys thereof.
(20) The invention also concerns a method for epilamization of at least one part of a substrate surface comprising the steps of: a) preparing an epilamization agent comprising at least one block copolymer as defined above b) optionally, preparing the substrate surface, particularly by cleaning in accordance with standard watchmakers' methods c) placing the substrate surface in contact with the epilamization agent d) drying.
(21) Preferably, the preparation of the epilamization agent is achieved by block copolymerisation of monomers capable of forming at least one block of M units and of monomers capable of forming at least one block of N units, the block copolymerisation of monomers capable of forming at least one block of M units or at least one block of N units optionally being performed with monomers capable of forming at least one P unit.
(22) Copolymerisation techniques are well known to those skilled in the art and do not require detailed description. A particularly suitable copolymerisation method is the controlled successive copolymerisation of: monomers capable of forming at least one block of M units and optionally with monomers capable of forming at least one P unit monomers capable of forming at least one block of N units, and optionally with monomers capable of forming at least one P unit, P being identical or different.
(23) Two particularly suitable polymerisation methods are atom-transfer radical-polymerisation (ATRP) and reversible addition-fragmentation chain-transfer polymerisation (RAFT), in solution or emulsion.
(24) According to a first variant, the block copolymer may be obtained by polymerisation, preferably controlled radical polymerisation, of monomers bearing the Y-A side chains possibly with monomers bearing the R.sub.4 side chains, followed by copolymerisation, preferably controlled radical polymerisation, of monomers bearing the X-L side chains possibly with monomers bearing the R.sub.4 side chains, R.sub.4 being identical or different.
(25) According to another variant, the block copolymer may be obtained by polymerisation, preferably controlled radical polymerisation, of monomers bearing the appropriate Y side chains possibly with monomers bearing the side chains intended to bear R.sub.4, followed by the copolymerisation, preferably the controlled radical polymerisation, of monomers bearing the appropriate X side chains possibly with monomers bearing side chains intended to bear R.sub.4, the side chains are then modified, for example by click chemistry, to introduce the A, L functional groups of interest, and the R.sub.4 groups.
(26) Preferably, the monomers are chosen from the group comprising acrylate, methacrylate, acrylamide, methacrylamide, vinyl, diene, styrene and olefinic monomers.
(27) Acrylate, methacrylate, acrylamide, methacrylamide, vinyl and styrene monomers are particularly preferred. These products are known and mostly available on the market or can be accessed in a synthesis step.
(28) The particularly preferred monomers are:
(29) ##STR00009##
(30) R is equal to or different from R=H, alkyl, Si(Me).sub.3
(31) ##STR00010##
(32) Thus, the copolymer used as the epilamization agent can easily be obtained in a limited number of steps from commercially available products.
(33) One of the copolymers preferably used in the present invention has the following structure (I):
(34) ##STR00011##
Another of the copolymers preferably used in the present invention has the following structure (II):
(35) ##STR00012##
(36) The copolymers used in the invention can be obtained in powder or viscous liquid form. They can then be placed in solution in a fluorinated solvent, such as perfluorinated or fluorinated hydrocarbons, perfluoropolyethers, hydrofluoroolefins, hydrofluoroethers, in concentrations preferably comprised between 50 mg/L and 250 mg/L, to obtain an epilamization agent solution which will be used to treat the surfaces to be epilamized.
(37) In variants, the epilamization method according to the invention may further comprise, after step c), a complementary cross-linking step e), made possible, in particular, by the presence of the appropriate functional groups of interest provided in the R.sub.4 side chains of the P units.
(38) The substrate according to the invention has a surface coated with an epilamization agent that is simple and economical to synthesise, exhibiting affinity with any substrate type and improved resistance to cleaning operations compared to known epilamization agents. An element or a piece with a substrate according to the invention may be used in any type of application in the field of mechanics, and more particularly in precision mechanics, and particularly in horology and jewellery.
(39) The following examples illustrate the present invention without thereby limiting its scope.
EXAMPLE 1
(40) An epilamization agent in the form of a block copolymer was synthesised by the controlled radical polymerisation of: 1H,1H,2H,2H-Perfluorodecyl methacrylate 3-acryloxypropyl methyldimethoxysilane/3-acryloxypropyl methyl thioether (obtained using the procedure described in the literature: Preparation of biomimetic polymer hydrogel materials for contact lenses, Bertozzi, Carolyn et al. U.S. Pat. No. 6,552,103)
according to the following procedure:
the RAFT agent (42 L) and the 1H,1H,2H,2H-Perfluorodecylacrylate were added to a Schlenk tube containing cyclohexanone (1 mL) and 2 mL of 3M Novec hydrofluoroether HFE-7200, previously degassed with nitrogen. 0.2 mL of a 0.122 mol/L solution of azobisisobutyronitrile (AIBN) was added. The reaction medium was stirred and heated to 85 C. for 6 hours. The polymer was coagulated in methanol and then washed (330 mL). The polymer was obtained in the form of a yellowish powder. The obtained polymer was dissolved in cyclohexanone (1 mL) and 2 mL of Novec hydrofluoroether HFE-7200 (3M) previously degassed with nitrogen, and 3-acryloxypropyl methyldimethoxysilane (211 L) and 3-acryloxypropyl methyl thioether (154 L) were then added. 0.2 mL of a 0.122 mol/L solution of AIBN was added. The reaction medium was stirred and heated to 85 C. for 12 hours. The polymer was coagulated in methanol and then washed (350 mL). The polymer was obtained in the form of a yellowish powder (yield=76%).
(41) The following block copolymer is obtained:
(42) ##STR00013##
EXAMPLE 2
Resistance to Cleaning
(43) Procedures Used:
(44) Preparation of Substrates
(45) Prior to the epilame treatment, different types of substrates were cleaned using standard watchmakers' methods. More specifically, the parts are cleaned with a Rubisol solution in the presence of ultrasound, rinsed three times with isopropyl alcohol, and then dried with hot air.
(46) Epilame Treatment of Substrates
(47) The substrates were epilamized by immersion (around 5 minutes) in a solution of the epilamization agent: (solvent: 250 mg/L DuPont Vertrel Suprion) and then dried with hot air.
(48) Resistance to Cleaning
(49) The resistance to cleaning of the epilamization agents was evaluated after 3 successive cleaning operations (standard watchmakers' cleaning with a Rubisol solution) of the epilamized parts.
(50) Angles of Contact
(51) The effectiveness of the epilamization agent was evaluated by depositing drops of 2 lubricants: MOEBIUS Testl 3 and 9010 oil. For each lubricant and each epilamization agent, the angles of contact between the substrates and the lubricants were measured with an OCA Dataphysics instrument.
(52) Results:
(53) The different substrates were epilamized with the epilamization agent of example 1. Then the substrates were cleaned in three watchmakers' cleaning operations.
(54) For comparison, different substrates are epilamized: either with Moebius Fixodrop FK/BS (one of the most used epilames on the market) or with the epilamization agent M51 mentioned below, described in WO Patent 2014/009058 followed by 3 watchmakers' cleaning operations.
(55) ##STR00014##
(56) M51 epilamization agent is known to be one of the most resistant epilamization agents to watchmakers cleaning operations.
(57) Drops of Testl 3 oil and 9010 oil were respectively deposited on each epilamized substrate and the angles of contact between the substrates and the lubricants were measured.
(58) The results are set out in the tables below which show the values of the measured angles of contact:
(59) TABLE-US-00001 TABLE 1 Angles of contact measured with MOEBIUS 9010 oil Substrate polyoxymethylene Epilamiza- Sap- Nick- Rho- (Hostaform tion agent phire Steel el dium Gold from Celanese) Example 1 83 82 74 80 83 73 (inv.) M51 (comp.) 75 44 46 41 59 Fixodrop 45 50 41 36 40 35 (comp.)
(60) TABLE-US-00002 TABLE 2 Angles of contact measured with MOEBIUS Testl 3 oil Substrate Epilamiza- Sap- Nick- Rho- Hostaform tion agent phire Steel el dium Gold POM Example 1 65 62 57 63 61 57 (inv.) M51 (comp.) 60 34 37 36 47 Fixodrop 34 32 29 24 33 30 (comp.)
CONCLUSION
(61) The above results show that the angles of contact obtained after three watchmakers' cleaning operations with the two oils (Testl 3 and 9010) are much greater for the epilamized substrates of the invention compared to the substrate epilamized with a known epilamization agent. The epilamization effect after three watchmakers' cleaning operations is thus much greater with the substrates epilamized according to the present invention. This demonstrates that substrates epilamized in accordance with the invention offer improved resistance to cleaning, whatever their type.