Quick replacement air value

Abstract

An exterior installable air valve for a tire rim using an exterior operated nut compressing a gasket against a wedge to expand the gasket for sealing to a wheel rim.

Claims

1. An air valve apparatus for a tire rim including an external face defining a valve aperture with an aperture diameter, the assembly comprising: a wedge valve stem with an inside and an outside including stem threads and a wedge; a valve core mounted inside the wedge valve stem; a seal mounted on the outside of the wedge valve stem; an exterior accessible nut engageable with the stem threads, wherein movement of the exterior accessible nut on the stem treads moves the seal on the wedge to expand the seal.

2. The apparatus of claim 1, further comprising: the exterior accessible nut including a nut body with facets.

3. The apparatus of claim 1, further comprising: the exterior accessible nut including a nut body with wing ears.

4. The apparatus of claim 1, further comprising: a pressure slider positioned between the seal and the exterior accessible nut.

5. The apparatus of claim 4 the pressure slider, further comprising: a slider body including an expanding shoulder positioned against the seal.

6. The apparatus of claim 4 the seal, further comprising: a seal body including a reducing shoulder.

7. The apparatus of claim 1, the stem threads ending at a stop offset for limiting the pressure applied to the seal.

8. The apparatus of claim 1, the wedge valve stem including an insertion nose with a nose reduction.

Description

BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS

(1) In the following drawings, which form a part of the specification and which are to be construed in conjunction therewith, and in which like reference numerals have been employed throughout wherever possible to indicate like parts in the various views:

(2) FIG. 1 is a schematic exploded parts view of a wedge valve stem.

(3) FIG. 2 is a schematic assembled parts view thereof before rim installation.

(4) FIG. 3 is a schematic assembled parts view thereof inserted before expansion.

(5) FIG. 4 is a schematic assembled parts view thereof inserted and expanded.

(6) FIG. 5 is a schematic assembled parts view thereof at the thread controlled expansion limit.

(7) FIG. 6 is an assembled perspective view with a wing nut.

(8) FIG. 7 is an assembled perspective view with a faceted nut.

(9) FIG. 8 is a schematic exploded parts view of a smaller than hole size flange valve stem.

(10) FIG. 9 is a schematic assembled parts view thereof before rim installation.

(11) FIG. 10 is a schematic assembled parts view thereof inserted before expansion.

(12) FIG. 11 is a schematic assembled parts view thereof inserted and expanded.

DETAILED DESCRIPTION OF THE INVENTION

(13) As shown in FIGS. 1 through 5 of the drawings, one exemplary embodiment of the present invention is generally shown as a wedge air valve 100.

(14) The air valve assembly 100 is mounted to a tire rim 10 using a valve aperture 12 having an aperture diameter 14. The tire rim 10 also has a rim thickness 16 measured from the external rim face 18 to the internal rim face 20.

(15) The wedge air valve assembly 100 is constructed from a core 200, exterior accessible nut 300, T shaped pressure slider 400, elastic seal 500, and a wedge valve stem 600.

(16) The core 200 includes a core body 202 defining a valve seat 204, a core thread 206, and a tool flat 208, with the operation controlled by a pressure stem 210. This is a typical Schrader valve construction for a short type valve core. The core 200 mounts into the wedge valve stem 600 with the core thread 206 engaging the aperture thread 610 and the valve seat 204 sealably engaging the reducing core seat 612.

(17) The exterior accessible nut 300 is of typical construction with a nut body 302, internal aperture nut thread 304, and facets or wing ears 306. The nut thread 304 engages the neck thread 630 the engage the wedge 650 against the t seal 500.

(18) The pressure slider 400 can be a typical flat washer with a hole in it, but for the preferred embodiment uses a T shaped slider body 402 with a nut end 404, offset arm 406, expanding shoulder 408, and seal end 410. The T shaped slider body defines a slider aperture 412 that fits around the neck 620 of the wedge valve stem 600.

(19) The t seal 500 is an elastomer such as a rubber or polymer typically used for tire valves. This t seal 500 is made with a seal body 502 formed with a slider end 504 having a thickness with a face seal 506 transitioning through a reducing shoulder 508, to an inward arm 510 with an arm seal 511, to a wedge end 512. The reducing shoulder 508 seals against the external rim face 18, and the arm seal 511 engages against the aperture face 13 of the valve aperture 12. The T seal defines a wedge aperture 514 for mounting onto the wedge valve stem 600. Different diameters are used for different sized tire valve replacements. We have also discovered that a harder, but still compressible, urethane material also works for this application. The urethane resists sharp edges on the tire rim effectively.

(20) The wedge valve stem 600 is a machined metal part beginning at an outer end 602 and continuing to the inner end 604 with a stem aperture 606 flowably connecting the ends 602, 604. The length of the stem changes for varying tire sizes of dually type applications with longer stems. The stem aperture 606 begins at the outer end 602 with a core well 608 having an aperture thread 610 and a reducing core seat 612 flowably connected to an inner tunnel 614 extending to the inner end 604. The core 200 is threaded into the core well 608 until sealably engaging the reducing core seat 612.

(21) The outer end 602 is extended away from the external rim face 18 of the tire rim 10 via a neck 620 having a neck length 622 including a neck thread 630 with a thread length 632. The neck thread 630 terminates at the stop offset 640 to define an offset length 642. The offset length controls the maximum pressure that can be applied to the t seal 500 by the wedge 650.

(22) The neck 620 transitions to the wedge 650. The wedge 650 includes a wedge angle 652 expanding from an inner wedge width 656 to an outer wedge width 654 along a wedge length 658. The wedge 650 ends at an inwardly angled insertion nose 660 transitioning to a nose reduction 662 that simply makes it easier to insert the valve assembly 100.

(23) FIG. 1 shows the exploded parts view of the wedge air valve assembly 100. FIG. 2 shows how the core 200 is mounted into the wedge valve stem 600 and how the exterior accessible nut 300, T shaped pressure slider 400, and elastic seal 500 are mounted onto the neck 620 of the valve stem 600. The nut thread 304 of the exterior accessible nut 300 engages the neck thread 630, but note that the wedge 650 has not yet engaged the elastic seal 502. FIG. 3 shows the assembly 100 installed through the rim aperture 12. The reducing shoulder 508 frictionally engages the external rim face 18 and the wedge aperture 514 frictionally engages the valve stem 600 to hold the stem 600 in place when the nut 300 is tightened. FIG. 4 shows the wedge 650 engaging the seal 500 and both pressuring the face seal 506 against the external rim face 18 and the arm seal 511 against the aperture face 13 such that two seals are formed to enhance operation of the assembly 100. FIG. 5 shows how the exterior accessible nut 300 can be further tightened for additional pressure. FIG. 5 also shows how the travel of the exterior accessible nut 300 can be limited to limit the force applied to the seal 500 by the position of the termination of the neck thread 630 at the stop offset 640 if desired.

(24) FIG. 8 through 11 show the smaller than hole size flange valve stem 700. The smaller than hole size flange valve stem 700 has a smaller than hole flange 702 that can pass through the valve aperture 12 and then compress the seal 500 to expand the diameter of the seal 500 against the valve aperture 12. This again uses an insertion nose 660 to ease installation.

(25) Reference numerals used throughout the detailed description and the drawings correspond to the following elements:

(26) TABLE-US-00001 Tire rim 10 Valve aperture 12 Aperture face 13 Aperture diameter 14 Rim thickness 16 External rim face 18 Internal rim face 20 Air valve assembly 100 Core 200 Core body 202 Valve seat 204 Core thread 206 Tool flat 208 Pressure stem 210 Exterior accessible nut 300 Nut body 302 Nut thread 304 Facets or wing ears 306 Pressure slider 400 Slider body 402 Nut end 404 Offset arm 406 Expanding shoulder 408 Seal end 410 Slider aperture 412 Seal 500 Seal body 502 Slider end 504 Face seal 506 Reducing shoulder 508 Inward arm 510 Arm seal 511 Wedge end 512 Wedge aperture 514 Wedge valve stem 600 Outer end 602 Inner end 604 Stem aperture 606 Core well 608 Aperture thread 610 Reducing core seat 612 inner tunnel 614 Neck 620 Neck length 622 Neck thread 630 Thread length 632 Stop Offset 640 Offset length 642 Wedge 650 Wedge angle 652 Outer wedge width 654 Inner wedge width 656 Wedge length 658 Insertion Nose 660 Nose reduction 662

(27) From the foregoing, it will be seen that this invention well adapted to obtain all the ends and objects herein set forth, together with other advantages which are inherent to the structure. It will also be understood that certain features and subcombinations are of utility and may be employed without reference to other features and subcombinations. This is contemplated by and is within the scope of the claims. Many possible embodiments may be made of the invention without departing from the scope thereof. Therefore, it is to be understood that all matter herein set forth or shown in the accompanying drawings is to be interpreted as illustrative and not in a limiting sense.

(28) When interpreting the claims of this application, method claims may be recognized by the explicit use of the word method in the preamble of the claims and the use of the ing tense of the active word. Method claims should not be interpreted to have particular steps in a particular order unless the claim element specifically refers to a previous element, a previous action, or the result of a previous action. Apparatus claims may be recognized by the use of the word apparatus in the preamble of the claim and should not be interpreted to have means plus function language unless the word means is specifically used in the claim element. The words defining, having, or including should be interpreted as open ended claim language that allows additional elements or structures. Finally, where the claims recite a or a first element of the equivalent thereof, such claims should be understood to include incorporation of one or more such elements, neither requiring nor excluding two or more such elements.